Document No PI-HT-01

Issue Date 03.11.2017 HT PROCESS INSTRUCTION SHEET

Rev. No. 2 PLANT-4
FURNACE: SQF - 402
SPECIFICATION
IN PROCESS CONTROL
PLAN REF. NO. : HSCR1001, HSCR1003,HSCR1004 MATERIAL : SCM 420 H
PROCESS : Case Hardening & Tempering
AS QUENCH HARDNESS: 64~66 HRC
SURFACE HARDNESS : 61 - 63 HRC
PART NUMBER : HSCR1001, HSCR1003,HSCR1004 CASE DEPTH : 1.30 ~ 1.80 MM, Cut off at 513Hv 0.3 Kg.
CORE HARDNESS : 30 ~ 48 HRC
PART NAME : CONNECTING ROD BATCH QTY : HSCR1001 HSCR1003 HSCR1004
2160 1760 1680
WEIGHT / COMPONENT : 0.105 Kg 0.135 Kg 0.145
Pre wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & Hi Clean
Time 70 ± 5°c L44 10±2 Mins 2 Mins 5±2 Mins 5±2 Mins 5±2 Mins Auto Through cycle

Pre heating : Note : 1. 30 to 50 Minutes will take to reach set temperature after
charge loading to pre heating
500 ±5°C 500 ±5°C 2. Temperature drop up to 380°c when charge loaded to
furnace.
3. Excess temperature controller set temperature 20°c more
Loading to F`ce pre heating process set temperature
Time 60 ±10 Min 4. 10 Minutes (Max.) will take from pre heating unloading to
SQF loading.

ENDO GAS - Case hardening process

930±5°C 930±5°C 930±5°C
860±5°C

BOOST DIFFUSE EQUALISING

TIME 300±30 Mins 150±30 Mins 30 Mins
CP 0.4±.05% 1±.05% 0.7±.05% 0.7±.05% 100±5°C OIL
ENDO 7.0~7.5 NM3/HR RECIRCULLATION FAN RPM -- 1440 TO 1540 RPM
LPG 150~200 LPH DURING QUENCH ,TEMPERATURE - 100 TO 120°C
QUENCH TIME - 10 to 15 Min
NOTE : 1. Temperature drop up to 760°c when charge loaded to furnace. OIL DRIPING - 10 to 15 Min
2. Boost timer start when less than 0.1% CP of Set CP value.
3. When Boost period start first 10 to 15 Minutes CP sooted up to set CP value.
4. The Percentage of carbon potentiol variation against set point during HT process ±0.05.
5. When Diffusion timer start first 15 min CP will drop from Boost CP.
6. Every 1°c temperature drop taken 1 Minute after diffusion end to hardening timer start.(Total 10 to 15 min. extra depends. )
7. Hardening timer start when 2°c less than hardening temperature set value.

Post wash :
Water
Process Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & 70 ± 5°c Hiclean L44 15±2 Mins 2 Mins 15±2 Mins 15±2 Mins 10±2 Mins Auto Through cycle
Time

Tempering :
Note : 1. Temperature drop up to 120°c when charge loaded to
170 ±5°C 170±5°C furnace.
2. Excess temperature controller set temperature 20°c more
tempering process set temperature
Time 120 Min Air cool
3. 10 to 20 Minutes will take to reach set temperature after
charge loading to tempering
Additional Information :
1. Incase of mixing of two part number of the same case depth please make sure the weight shall be with in 200 to 260Kgs.
2. Total batch weight with fixture 350 Kgs Max.
Alteration :
Sl. No. Rev No. Rev Date Amendments
1 00 05.04.2017 NEW FORMAT
2 01 05.05.2017 Additional informations of pre washing and post washing added

1.Tolerance added for CP (±0.05). 2.As

Quench hardness spec. added.
3 02 03.11.2017 3.Recircullation fan RPM spec. added. 4.Quech
oil temp. range added.
Prepared by Approved by
Name Daya Shankar Kiran Kumar G
Sign
Date 03.11.2017 03.11.2017
Document PI-HT-02
Issue Date 03.11.2017 HT PROCESS INSTRUCTION SHEET
Rev. No. 02 PLANT-4
FURNACE: SQF - 401
SPECIFICATION
IN PROCESS CONTROL
PLAN REF. NO. : HSCR1001, HSCR1003,HSCR1004 MATERIAL : SCM 420 H
PROCESS : Case Hardening & Tempering
AS QUENCH HARDNESS: 64~66 HRC
SURFACE HARDNESS : 61 - 63 HRC
PART NUMBER : HSCR1001, HSCR1003,HSCR1004 CASE DEPTH : 1.30 ~ 1.80 MM, Cut off at 513Hv 0.3 Kg.
CORE HARDNESS : 30 ~ 48 HRC
PART NAME : CONNECTING ROD BATCH QTY : HSCR1001 HSCR1003 HSCR1004
2160 1760 1680
WEIGHT / COMPONENT : 0.105 Kg 0.135 Kg 0.145
Pre wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & Hi Clean
Time 70 ± 5°c L44 10±2 Mins 2 Mins 5±2 Mins 5±2 Mins 5±2 Mins Auto Through cycle

Pre heating : Note : 1. 30 to 50 Minutes will take to reach set temperature after
charge loading to pre heating
500 ±5°C 500 ±5°C 2. Temperature drop up to 380°c when charge loaded to
furnace.
3. Excess temperature controller set temperature 20°c more
Loading to F`ce pre heating process set temperature
Time 60 ±10 Min 4. 10 Minutes (Max.) will take from pre heating unloading to
SQF loading.
ENDO GAS - Case hardening process
930±5°C 930±5°C 930±5°C
860±5°C

BOOST DIFFUSE EQUALISING

TIME 420±30 Mins 150±30 Mins 30 Mins
CP 0.4±.05% 1.05±.05% 0.75±.05% 0.75±.05% 100±5°C OIL
ENDO 7.0~7.5 NM3/HR RECIRCULLATION FAN RPM -- 1440 TO 1540 RPM
LPG 0.15~0.20 Nm3/hr DURING QUENCH ,TEMPERATURE - 100 TO 120°C
QUENCH TIME - 10 to 15 Min
NOTE : 1. Temperature drop up to 760°c when charge loaded to furnace. OIL DRIPING - 10 to 15 Min
2. Boost timer start when less than 10 deg cels Set temp value.
3. When Boost period start first 10 to 15 Minutes CP sooted up to set CP value.
4. The Percentage of carbon potentiol variation against set point during HT process ±0.05.
5. When Diffusion timer start first 15 min CP will drop from Boost CP.
6. Every 1°c temperature drop taken 1 Minute after diffusion end to hardening timer start.(Total 10 to 15 min. extra depends. )
7. Hardening timer start when 10°c less than hardening temperature set value.
Post wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. &
70 ± 5°c Hiclean L44 15±2 Mins 2 Mins 15±2 Mins 15±2 Mins 10±2 Mins Auto Through cycle
Time
Tempering :
Note : 1. Temperature drop up to 120°c when charge loaded to
170±5°C 170±5°C furnace.

2. Excess temperature controller set temperature 20°c more

tempering process set temperature
Air cool
Time 120 Min
3. 10 to 20 Minutes will take to reach set temperature after
charge loading to tempering

Additional Information :
1. Incase of mixing of two part number of the same case depth please make sure the weight shall be with in 200 to 250Kgs.
2. Total batch weight with fixture 350 Kgs Max.
Alteration :
Sl. No. Rev No. Rev Date Amendments
1 00 27.06.2016 NEW FORMAT
2 01 05.05.2017 Additional informations of pre washing and post washing added
1.Tolerance added for CP (±0.05). 2.As
3 02 03.11.2017 Quench hardness spec. added. 3.Recircullation
fan RPM spec. added. 4.Quech oil temp. range
added.
Prepared by Approved by
Name Daya Shankar Kiran Kumar G
Sign
Date 05.05.2017 05.05.2017
Document PI-HT-03
Issue Date 03.11.2017 HT PROCESS INSTRUCTION SHEET
Rev. No. 03 PLANT-4
FURNACE: SQF - 402
SPECIFICATION
IN PROCESS CONTROL
PLAN REF. NO. : HSCR1006, HSCR1007 MATERIAL : SCR 420 HV
PROCESS : Case Hardening & Tempering
AS QUENCH HARDNESS: 64~66 HRC
SURFACE HARDNESS : 61 - 63 HRC
PART NUMBER : HSCR1006, HSCR1007 CASE DEPTH : 1.30 ~ 1.80 MM, Cut off at 513Hv 0.3 Kg.
CORE HARDNESS : 30 ~ 48 HRC
PART NAME : CONNECTING ROD BATCH QTY : HSCR 1006 HSCR 1007
2160 2160
WEIGHT / COMPONENT : 0.105 Kg 0.100 Kg
Pre wash :
Water
Process temp. Chemical Plunging Resting Spraying Drying Blower on Skimming

Temp. & 70 ± 5°c Hi Clean 10±2 Mins 2 Mins 5±2 Mins 5±2 Mins 5±2 Mins Auto Through cycle
Time L44

Pre heating : Note : 1. 30 to 50 Minutes will take to reach set temperature after
charge loading to pre heating
500 ±5°C 500 ±5°C 2. Temperature drop up to 380°c when charge loaded to
furnace.
3. Excess temperature controller set temperature 20°c more
Loading to F`ce pre heating process set temperature
Time 60 ±10 Min 4. 10 Minutes (Max.) will take from pre heating unloading to
SQF loading.

ENDO GAS - Case hardening process

930±5°C 930±5°C 930±5°C
860±5°C

BOOST DIFFUSE EQUALISING

TIME 300±30 Mins 150±30 Mins 30 Mins
CP 0.4±.05% 1±.05% 0.7±.05% 0.7±.05% 100±5°C OIL
ENDO 7.0~7.5 NM3/HR RECIRCULLATION FAN RPM -- 1440 TO 1540 RPM
LPG 150~200 LPH DURING QUENCH ,TEMPERATURE - 100 TO 120°C
QUENCH TIME - 10 to 15 Min
NOTE : 1. Temperature drop up to 760°c when charge loaded to furnace. OIL DRIPING - 10 to 15 Min
2. Boost timer start when less than 0.1% CP of Set CP value.
3. When Boost period start first 10 to 15 Minutes CP sooted up to set CP value.
4. The Percentage of carbon potentiol variation against set point during HT process ±0.05.
5. When Diffusion timer start first 15 min CP will drop from Boost CP.
6. Every 1°c temperature drop taken 1 Minute after diffusion end to hardening timer start.(Total 10 to 15 min. extra depends. )
7. Hardening timer start when 2°c less than hardening temperature set value.

Post wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & 70 ± 5°c Hiclean L44 15±2 Mins 2 Mins 15±2 Mins 15±2 Mins 10±2 Mins Auto Through cycle
Time

Tempering :
Note : 1. Temperature drop up to 120°c when charge loaded to
170 ±5°C 170±5°C furnace.
2. Excess temperature controller set temperature 20°c more
tempering process set temperature
Time 120 Min Air cool
3. 10 to 20 Minutes will take to reach set temperature after
charge loading to tempering
Additional Information :
1. Incase of mixing of two part number of the same case depth please make sure the weight shall be with in 200 to 260Kgs.
2. Total batch weight with fixture 350 Kgs Max.
Alteration :
Sl. No. Rev No. Rev Date Amendments
1 00 05.04.2017 NEW FORMAT
2 01 05.05.2017 Additional informations of pre washing and post washing added

1.Tolerance added for CP (±0.05). 2.As

3 02 03.11.2017 Quench hardness spec. added. 3.Recircullation
fan RPM spec. added. 4.Quech oil temp. range
added.
Prepared by Approved by
Name Daya Shankar Kiran Kumar G
Sign
Date 05.05.17 05.05.17
Document PI-HT-04
Issue Date 03.11.2017 HT PROCESS INSTRUCTION SHEET
Rev. No. 03 PLANT-4
FURNACE: SQF - 401
SPECIFICATION
IN PROCESS CONTROL
PLAN REF. NO. : HSCR1006, HSCR1007 MATERIAL : SCR 420 HV
PROCESS : Case Hardening & Tempering
AS QUENCH HARDNESS: 64~66 HRC
SURFACE HARDNESS : 61 - 63 HRC
PART NUMBER : HSCR1006, HSCR1007 CASE DEPTH : 1.30 ~ 1.80 MM, Cut off at 513Hv 0.3 Kg.
CORE HARDNESS : 30 ~ 48 HRC
PART NAME : CONNECTING ROD BATCH QTY : HSCR 1006 HSCR 1007
2160 2160
WEIGHT / COMPONENT : 0.105 Kg 0.100 Kg
Pre wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & Hi Clean
70 ± 5°c 10±2 Mins 2 Mins 5±2 Mins 5±2 Mins 5±2 Mins Auto Through cycle
Time L44
Pre heating : Note : 1. 30 to 50 Minutes will take to reach set temperature after
charge loading to pre heating
500 ±5°C 500 ±5°C 2. Temperature drop up to 380°c when charge loaded to
furnace.
3. Excess temperature controller set temperature 20°c more
Loading to F`ce pre heating process set temperature
Time 60 ±10 Min 4. 10 Minutes (Max.) will take from pre heating unloading to
SQF loading.

ENDO GAS - Case hardening process

930±5°C 930±5°C 930±5°C
860±5°C

BOOST DIFFUSE EQUALISING

TIME 420±30 Mins 150±30 Mins 30 Mins
CP 0.4±.05% 1.05±.05% 0.75±.05% 0.75±.05% 100±5°C OIL
ENDO 7.0~7.5 NM3/HR RECIRCULLATION FAN RPM -- 1440 TO 1540 RPM
LPG 0.15~0.20 Nm3/hr DURING QUENCH ,TEMPERATURE - 100 TO 120°C
QUENCH TIME - 10 to 15 Min
NOTE : 1. Temperature drop up to 760°c when charge loaded to furnace. OIL DRIPING - 10 to 15 Min
2. Boost timer start when less than 10 deg cels Set temp value.
3. When Boost period start first 10 to 15 Minutes CP sooted up to set CP value.
4. The Percentage of carbon potentiol variation against set point during HT process ±0.05.
5. When Diffusion timer start first 15 min CP will drop from Boost CP.
6. Every 1°c temperature drop taken 1 Minute after diffusion end to hardening timer start.(Total 10 to 15 min. extra depends. )
7. Hardening timer start when 10°c less than hardening temperature set value.
Post wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.
Temp. & 70 ± 5°c Hiclean L44 15±2 Mins 2 Mins 15±2 Mins 15±2 Mins 10±2 Mins Auto Through cycle
Time
Tempering :
Note : 1. Temperature drop up to 120°c when charge loaded to
170 ±5°C 170±5°C furnace.

2. Excess temperature controller set temperature 20°c more

tempering process set temperature
Air cool
Time 120 Min
3. 10 to 20 Minutes will take to reach set temperature after
charge loading to tempering
Additional Information :
1. Incase of mixing of two part number of the same case depth please make sure the weight shall be with in 200 to 250Kgs.
2. Total batch weight with fixture 350 Kgs Max.
Alteration :
Sl. No. Rev No. Rev Date Amendments
1 00 27.06.2016 NEW FORMAT
2 01 05.05.2017 Additional informations of pre washing and post washing added
1.Tolerance added for CP (±0.05). 2.As
3 02 03.11.2017 Quench hardness spec. added. 3.Recircullation
fan RPM spec. added. 4.Quech oil temp. range
added.
Prepared by Approved by
Name Daya Shankar Kiran Kumar G
Sign
Date 05.05.2017 05.05.2017