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Asset Service Report

Job#: 208-FUEL
Service Date: 12/12/2019
Completion Date: 12/17/2019
Service Engineer: Don Bozarth

Customer Information:
Company Name: Athena Manufacturing, LP
Address: 15900 Bratton Ln
Austin, TX 78728
Contact: Scott Segers

Asset Information:
Make: DMG
Model: DMU 40 eVo
Serial Number: 15465887284
Client Asset Number: DMU40
Asset Location: Main Floor Back

Job Description: Pallet Change hanging up.

ATC alarms and not returning tools back to magazine.

Work Completed: ATC shuttle out of position by 2.3mm. Adjusted to the correct zero location.

Magazine chain loose. Reset the chain tension to close up backlash. Found that the chain zero was
off by .8 degrees. Adjusted to ensure shuttle arm up/down inserts square to the tool.

Tested tool changes and evaluated overall TC performance. All tools change good.

Pallet changer was working. Reviewed the change for any obvious alignment concerns and found
none.

Watching to see if machining over time causes some anomaly during pallet change.

Observing overall operation of the machine for performance and signs of possible failure.

ATC and magazine had heavy chip build up and are due for proper PM. I advise not to wait and
schedule a PM ASAP to avoid future failure.

Continued to diagnose PC issues and found that the pallet rotator is bent. Examined causes and
found a place where the guide stop block has impacted the machine casting. No detailed drawing
available in current docs. Will have to consult with the factory to get correct drawings.

Once drawings are found I will return to make required repairs.

Reassembled machine and tested the operation. Ok.

5220 Lighthouse Lane | Dickinson, TX | 77539


Asset Service Report
Job#: 208-FUEL
Service Date: 12/12/2019
Completion Date: 12/17/2019
Service Engineer: Don Bozarth

Client Signature:

(I confirm that all work has been completed to the best of my knowledge and I am authorized to sign as
representative of my company)

Signers Name: Test

Warranty Disclosure:

FuelCNC will warrant against defects related to labor and craftsmanship only. Any parts installed, repaired, or
otherwise will not be covered by FuelCNC warranty unless specified through additional contracts or is a direct
product manufactured exclusively by FuelCNC. All parts not exclusively manufactured by FuelCNC will be
covered by part OEM, supplier, or otherwise. All labor only warranty begins after successful payment of all due
invoices for the work in question for period not to exceed one(1) year from the date of final payment for all
due funds for the job request. Warranty is non-transferrable.

5220 Lighthouse Lane | Dickinson, TX | 77539

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