You are on page 1of 40

COUNTRY BRIDGE SOLUTIONS

MODULAR BRIDGE DRAWINGS

TYPE 3 - 1 LANE - 8m SPAN


BRIDGE SITE

NEW BRIDGE
CBS MODULAR BRIDGE DESIGN REQUIREMENTS
BRIDGE No: 1. THE FOLLOWING STRUCTURAL ELEMENTS ARE NOT COVERED IN THIS

DESIGN FILE No: STANDARD DESIGN AND SHALL BE DESIGNED, VERIFIED AND CERTIFIED IN ACCORDANCE

WITH AS 5100 AND RMS REFERENCE DOCUMENTS BY SUITABLY QUALIFIED ENGINEERS


DESIGN STANDARD: AS 5100 SET 2007 - BRIDGE DESIGN SET
EXPERIENCED IN BRIDGE DESIGN WITH A LEVEL OF EXPERIENCE DETERMINED BY THE COUNCIL:

AS/RMS 5100.5 INTERIM - MAY 2015 · PILES, PILE CAPS, COLUMNS, WALL UNDER ABUTMENT SILL BEAM AND FOOTINGS.

· ANCHORAGE REINFORCEMENT FROM PILES, COLUMNS, FOOTINGS, WALLS AND PILE CAPS
MAXIMUM No OF VEHICLES PER DAY: 150
INTO HEADSTOCK AND SILL BEAM RECESSES.
CARRIAGEWAY WIDTH: 4200mm
· RESTRAINT AND HOLDING DOWN BRACKETS FOR BRIDGES WHERE THE ULTIMATE

WATER FLOW VELOCITY EXCEEDS 4m/s AND WHERE THE OVERTOPPING EXCEEDS 5m.
ROAD TRAFFIC LOADING: SM1600
· THE PIER HEADSTOCK SUPPORTING UNEQUAL SPANS ON EACH SIDE.
NUMBER OF DESIGN LANES: 1
· TRAFFIC BARRIER, RAILING, ATTACHMENTS, RESTRAINT BRACKET, REINFORCEMENTS
DESIGN TRAFFIC SPEED:
IN THE PRECAST MODULES AND WINGWALLS FOR BARRIERS WITH HIGHER
ACCOMPANYING LANE FACTORS: 1
PERFORMANCE LEVEL THAN LOW.
FATIGUE LOADING:
· TEMPORARY SUPPORTS AND BRACINGS FOR ALL PRECAST ELEMENTS.
NUMBER OF HEAVY VEHICLES PER LANE PER DAY: MAXIMUM 20
· ANY REQUIRED EMBANKMENT/SCOUR PROTECTION.
ROUTE FACTOR: 0.5 LOCALITY PLAN 2. THE SUBSTRUCTURES ARE DESIGNED FOR MAXIMUM OUT OF POSITION
+
-
OF PILES MEASURED AT CUT OFF LEVELS OF PILES OF 75mm.
TRAFFIC BARRIER PERFORMANCE LEVEL: LOW
THE DESIGN BARRIER PERFORMANCE LEVEL IS LOW. IF ANY OTHER

PERFORMANCE LEVEL IS REQUIRED FOR A SPECIFIC SITE, THE DESIGN SHALL REFERENCE DOCUMENTS:
CBS OVERARCHING GUIDE
BE ADJUSTED IN ACCORDANCE WITH AS 5100.
CBS SUITABILITY AND INVESTIGATION GUIDE

CBS DESIGN GUIDE


JACKING OF BRIDGE DECK FOR BEARING REPLACEMENT
CBS CONSTRUCTION GUIDE
EARTHQUAKE LOADING JACKING PLATE (FOR INFORMATION ONLY) TO BE 120mm x 16PL x 120mm FOR 10 TONNES JACK
CBS OPERATION AND MAINTENANCE GUIDE
BRIDGE CLASSIFICATION: FOR JACKING LOCATIONS REFER SHEET Nos 7, 14, 16, 18 AND 20.
GEOTECHNICAL INVESTIGATION REPORT No :
IMPORTANCE FACTOR: MAXIMUM REQUIRED LOADS PER JACK ARE 40kN (SLS) AND 50kN (ULS).
HYDRAULIC INVESTIGATION REPORT No :
ACCELERATION COEFFICIENT: THE MAXIMUM LIFT DURING JACKING SHALL BE LIMITED TO 10mm.
DURABILITY INVESTIGATION REPORT No :
SITE FACTOR (AS 1170-1993): NO TRAFFIC LOAD IS PERMITTED ON THE BRIDGE DURING JACKING.
DESIGN CATEGORY: ALL JACKS AT ENDS OF GIRDERS SHALL BE HYDRAULICALLY LINKED AND HAVE
NOTE:
THESE DRAWINGS SHALL BE USED IN CONJUNCTION WITH THE ABOVE A CENTRAL MECHANISM TO ENSURE THAT THE SAME VERTICAL DISPLACEMENT

WIND LOADING REFERENCE DOCUMENTS PARTICULARLY THE DESIGN GUIDE AND TO BE OCCURS AT EACH JACKING POINT AT ALL TIMES DURING THE JACKING OPERATION.
DESIGN SPEED = m/sec at SLS CONSTRUCTED IN ACCORDANCE WITH RMS QA CONSTRUCTION SPECIFICATIONS. AT PIERS BOTH ENDS OF GIRDERS SHALL BE JACKED SIMULTANEOUSLY.
= m/sec at ULS ANY VARIATION TO THIS STANDARD DRAWING SHALL NOT BE USED STEEL PLATES SHALL BE PLACED BETWEEN CONCRETE BEARING SURFACES AND

WITHOUT THE APPROVAL OF THE RMS PRINCIPAL ENGINEER BRIDGES. JACK TO ENSURE CONCRETE BEARING STRESS AT SLS DOES NOT EXCEED 18 MPa.

WATER FLOW DATA DENOTES DESIGN DATA RELEVANT TO THE SPECIFIC SITE TO BE DETERMINED

SLS ULS BY THE DESIGNER.

ARI

FLOW VELOCITY (m/s)

FLOOD LEVEL (m)

SCOUR DEPTH (m)

(i) ABUTMENT A
PREPARED BY
(ii) PIER 1 BRIDGE ENGINEERING

110 GEORGE STREET


(iii) ABUTMENT B
PARRAMATTA NSW 2150

PHONE (02) 8837-0811


DEPTH OF DEBRIS MATTRESS mm FACSIMILE (02) 8837-0055
APPROVED FOR USE

DIFFERENTIAL SETTLEMENT:
DESIGNED AND PRODUCED UNDER A QUALITY SYSTEM CERTIFIED AS REGISTRATION No OF PLANS
mm TOTAL BETWEEN BRIDGE SUPPORTS
COMPLYING WITH ISO/AS 9001 BY AN ACCREDITED CERTIFICATION BODY
W Ariyaratne
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS:
07.10.2016 SHEET No MB8SL01 No OF SHEETS 40 ISSUE
DATE

COPYRIGHT ROADS AND MARITIME SERVICES 2015


SCHEDULE OF DRAWINGS LIST OF RMS QA CONSTRUCTION
DRAWING
DRAWING TITLE
NUMBER
SPECIFICATIONS
MB8SL01 COVER SHEET
No. SPECIFICATION TITTLE
MB8SL02 SCHEDULE OF DRAWINGS AND LIST OF SPECIFICATIONS

MB8SL03 GENERAL ARRANGEMENT - SHEET A B30 EXCAVATION AND BACKFILL FOR BRIDGEWORKS.

MB8SL04 GENERAL ARRANGEMENT - SHEET B B50 DRIVEN REINFORCED CONCRETE PILES.

MB8SL05 GENERAL ARRANGEMENT - SHEET C B58 BORED CAST-IN-PLACE REINFORCED CONCRETE PILES (WITH PERMANENT CASING).

MB8SL06 GENERAL ARRANGEMENT - SHEET D B59 BORED CAST-IN-PLACE REINFORCED CONCRETE PILES (WITHOUT PERMANENT CASING).

MB8SL07 PRECAST ABUTMENT SILL BEAMS CONCRETE B80 CONCRETE WORK FOR BRIDGES.

MB8SL08 PRECAST ABUTMENT WINGWALL CONCRETE - SHEET A B110 SUPPLY OF PRESTENSIONED PRECAST CONCRETE MEMBERS.

MB8SL09 PRECAST ABUTMENT WINGWALL CONCRETE - SHEET B B115 PRECAST CONCRETE MEMBERS (NOT PRETENSIONED).

MB8SL10 PRECAST ABUTMENT SILL BEAM REINFORCEMENT B150 ERECTION OF PRETENSIONED PRECAST CONCRETE MEMBERS.

MB8SL11 PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET A B153 ERECTION OF PRECAST CONCRETE MEMBERS (NOT PRETENSIONED).

MB8SL12 PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET B B204 WELDING OF BRIDGES AND OTHER ROAD STRUCTURES.

MB8SL13 PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET C B220 PROTECTIVE TREATMENT OF BRIDGE STEELWORK.

MB8SL14 PIERS PRECAST HEADSTOCK - 2 COLUMNS - CONCRETE B240 SUPPLY OF BOLTS, NUTS, SCREWS AND WASHERS.

MB8SL15 PIERS PRECAST HEADSTOCK - 2 COLUMNS - REINFORCEMENT B241 MANUFACTUREAND SUPPLY OF MINOR STEEL ITEMS.

MB8SL16 PIERS PRECAST HEADSTOCK - 3 COLUMNS - CONCRETE B264 ERECTION OF BARRIER RAILINGS AND MINOR COMPONENTS.

MB8SL17 PIERS PRECAST HEADSTOCK - 3 COLUMNS - REINFORCEMENT B281 LAMINATED ELASTOMERIC BEARINGS.

MB8SL18 PIERS PRECAST HEADSTOCK - 4 COLUMNS - CONCRETE B284 INSTALLATION OF BRIDGE BEARINGS.

MB8SL19 PIERS PRECAST HEADSTOCK - 4 COLUMNS - REINFORCEMENT B312 COLD APPLIED ELASTOMERIC JOINT SEALANTS.

MB8SL20 PIERS PRECAST HEADSTOCK - 4 PILES - CONCRETE B344 SPRAYED BITUMENOUS WATERPROOFING MEMBRANES.

MB8SL21 PIERS PRECAST HEADSTOCK - 4 PILES - REINFORCEMENT

MB8SL22 NOT USED

MB8SL23 PIER COLUMNS - CONCRETE

MB8SL24 PIER COLUMNS - REINFORCEMENT


dgn
8M CONT_SL_T3.

MB8SL50 BEARINGS - SHEET A

MB8SL51 BEARINGS - SHEET B

MB8SL52 PRECAST MODULE CONCRETE - SHEET A


8M _SL_T3\

MB8SL53 PRECAST MODULE CONCRETE - SHEET B

MB8SL54 NOT USED


NGLE LANE\

MB8SL55 PRECAST MODULE REINFORCEMENT - SHEET A

MB8SL56 PRECAST MODULE REINFORCEMENT - SHEET B


SI
DGE\

MB8SL57 PRECAST MODULE REINFORCEMENT - SHEET C


B1000_M ODULAR BRI

MB8SL58 DECK ASSEMBLY - SHEET A

MB8SL59 DECK ASSEMBLY - SHEET B

NATED PROJECT
MB8SL60 DECK ASSEMBLY - SHEET C
\
opm ent

MB8SL61 RESTRAINT AND HOLDING DOWN BRACKET - SHEET A ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


MB8SL62 RESTRAINT AND HOLDING DOWN BRACKET - SHEET B
n Devel

COUNTRY BRIDGE SOLUTIONS


MB8SL63 NOT USED
dsi

MODULAR BRIDGE DRAWINGS


andar

MB8SL64 TRAFFIC BARRIER RAILING - SHEET A TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

MB8SL65 TRAFFIC BARRIER RAILING - SHEET B SCHEDULE OF DRAWINGS AND LIST OF SPECIFICATIONS
MB8SL66 TRAFFIC BARRIER RAILING - SHEET C
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


MB8SL67 TRAFFIC BARRIER RAILING - SHEET D
St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
MB8SL68 BAR SHAPES DIAGRAM
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
NOTE: SHEETS No MB8SL22, MB8SL25 TO MB8SL49, MB8SL54 AND MB8SL63 NOT USED SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
51 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL02

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MCONT_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


100 SUBSOIL DRAINAGE PIPE

TO RMS SPECIFICATION QA 3552.


FROM TO
OVERALL LENGTH OF DECK = 24 620 PLACED WITHIN 300mm DRAINAGE

7 990 8 000 7 990 ZONE AND ON 1% FALL

SPAN 1 SPAN 2 SPAN 3 AS PER FIGURE B30/E.4 TO THE

REQUIREMENTS OF
END OF END OF
RMS SPECIFICATION B30 (TYP)
SUPERSTRUCTURE SUPERSTRUCTURE
THRIE BEAM OR HIGHER
295 25 25 295
LEVEL TO SUIT RMS ROAD

DESIGN GUIDE AND AS 5100 (TYP)


DJ DJ DJ DJ

R R R R R R

CL CL

REINFORCED CONCRETE FOOTING

END OF DECK

ABUTM ENT A

END OF DECK

ABUTM ENT B
SHOWN. FOR OTHER FOUNDATION TYPES

CL REFER TO SUBSTRUCTURE - OPTION 1


CL

ER 1

ER 2
APPROX NATURAL

SURFACE LEVEL

PI

PI
DATUM RL (INDICATIVE)

SITE PLAN
DESIGN SURFACE LEVEL

ALONG CONTROL LINE

EXISTING SURFACE LEVEL

ALONG CONTROL LINE

CHAINAGE

ALONG CONTROL LINE

ELEVATION
CH CH
RL CH CH RL
1
4 RL RL

1%
1%

1%

1%
BEARING OF BRIDGE GENERAL NOTES
AND CONTROL LINE 0 1 2 3 4 5m
SCALE OR AS SHOWN.
1%

1%
1 0.5

DIMENSIONS ARE IN MILLIMETRES.

CHAINAGES AND REDUCED LEVELS ARE IN METRES.


1%

1%
dgn

REDUCED LEVELS ARE RELATED TO AN ASSUMED DATUM


8M GA_SL_T3.

1 R DENOTES RESTRAINED BEARING.


4 DJ DENOTES DECK JOINT.

BRIDGE WITH 3/8m SPANS SHOWN. BRIDGES WITH 1/8m SPAN OR


8M _SL_T3\

PLAN MULTIPLE EQUAL OF 8m SPANS ARE SIMILAR UNLESS SPECIFIED OTHERWISE


SPILL THROUGH BATTER, CONTOURS, WATER FLOW DIRECTION AND NORTH DIRECTION
DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.
TO BE ADDED TO SUIT BRIDGE LOCATION
SI
DGE\
B1000_M ODULAR BRI NGLE LANE\

SUBSTRUCTURE - OPTION 1

NATED PROJECT
CIRCULAR COLUMNS ON REINFORCED CONCRETE FOOTINGS/PILE CAPS AND PILES AT PIERS
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

AND REINFORCED CONCRETE FOOTINGS/PILE CAPS AND PILES AT ABUTMENTS. COUNTRY BRIDGE SOLUTIONS
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

GENERAL ARRANGEMENT - SHEET A


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
52 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL03

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MGA_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM UPSTREAM DOWNSTREAM UPSTREAM
4 850 4 850

325 4 200 325 325 4 200 325

2 100 2 100 2 100 2 100

LOW PERFORMANCE OF BRIDGE LOW PERFORMANCE OF BRIDGE


LEVEL TRAFFIC AND CONTROL LINE LEVEL TRAFFIC AND CONTROL LINE
BARRIER (TYP) BARRIER (TYP)

PRECAST MODULE PRECAST MODULE

CONCRETE (TYP) 2% CONCRETE (TYP) 2%

RESTRAINT AND RESTRAINT AND

HOLDING DOWN HOLDING DOWN

BRACKET(TYP) BRACKET(TYP)

CAST-IN-SITU CONCRETE CAST-IN-SITU CONCRETE

STITCH POUR (TYP) STITCH POUR (TYP)

PRECAST REINFORCED PRECAST REINFORCED

CONCRETE HEADSTOCK CONCRETE HEADSTOCK

800 600
CAST-IN-SITU CAST-IN-SITU
REINFORCED REINFORCED
REINFORCED CONCRETE REINFORCED CONCRETE
CONCRETE COLUMN CONCRETE COLUMN
FOOTING / PILE CAP FOOTING / PILE CAP

APPROX SURFACE LEVEL APPROX SURFACE LEVEL

1 695 1 695 1 130 565 565 1 130

SECTION 1 SECTION 1
3 3

OPTION 1 WITH TWO CIRCULAR COLUMNS ON


OPTION 1 WITH FOUR CIRCULAR COLUMNS ON
REINFORCED CONCRETE FOOTING/PILE CAP AND PILES
REINFORCED CONCRETE FOOTING/PILE CAP AND PILES
DOWNSTREAM UPSTREAM
4 850

325 4 200 325

2 100 2 100

LOW PERFORMANCE OF BRIDGE


dgn

LEVEL TRAFFIC AND CONTROL LINE


8M GB_SL_T3.

BARRIER (TYP)
8M _SL_T3\

GENERAL NOTES
PRECAST MODULE 0 500 1 000 1 500mm
CONCRETE (TYP) 2% SCALE OR AS SHOWN
NGLE LANE\

500 250
RESTRAINT AND

HOLDING DOWN FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 3.
BRACKET(TYP) DENOTES COLUMNS AND FOOTINGS OR PILE CAP AND PILES TO BE
SI
DGE\

CAST-IN-SITU CONCRETE DESIGNED BY BRIDGE ENGINEER TO SUIT SPECIFIC BRIDGE SITE.


B1000_M ODULAR BRI

STITCH POUR (TYP) DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.

PRECAST REINFORCED

CONCRETE HEADSTOCK

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

600
CAST-IN-SITU
COUNTRY BRIDGE SOLUTIONS
REINFORCED
dsi

REINFORCED CONCRETE MODULAR BRIDGE DRAWINGS


andar

CONCRETE COLUMN
FOOTING / PILE CAP
TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

APPROX SURFACE LEVEL GENERAL ARRANGEMENT - SHEET B


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

1 695 1 695 PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

SECTION 1 No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
ISSUE STATUS
OPTION 1 WITH THREE CIRCULAR COLUMNS ON PRINCIPAL ENGINEER BRIDGES

S DRAW I
53 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL04

THI
REINFORCED CONCRETE FOOTING/PILE CAP AND PILES DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MGB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


100 SUBSOIL DRAINAGE PIPE
FROM TO
TO RMS SPECIFICATION QA 3552.
OVERALL LENGTH OF DECK = 24 620 PLACED WITHIN 300mm DRAINAGE

ZONE AND ON 1% FALL


7 990 8 000 7 990
AS PER FIGURE B30/E.4 TO THE
SPAN 1 SPAN 2 SPAN 3
REQUIREMENTS OF
END OF
END OF RMS SPECIFICATION B30 (TYP)
SUPERSTRUCTURE
SUPERSTRUCTURE THRIE BEAM OR HIGHER
295 25 25 295
LEVEL TO SUIT RMS ROAD

DESIGN GUIDE AND AS 5100 (TYP)


DJ DJ DJ DJ

R R R R R R

CL CL
APPROX NATURAL

END OF DECK

END OF DECK
ABUTM ENT A

ABUTM ENT B
CL CL
SURFACE LEVEL

(INDICTIVE)

ER 1

ER 2
SITE PLAN

PI

PI
DATUM RL

DESIGN SURFACE LEVEL

ALONG CONTROL LINE

EXISTING SURFACE LEVEL

ALONG CONTROL LINE

CHAINAGE

ALONG CONTROL LINE

ELEVATION

CH CH
RL CH CH RL
2
6 RL RL

GENERAL NOTES
0 1 2 3 4 5m
SCALE OR AS SHOWN.
1 0.5
1%

BEARING

1%
OF BRIDGE DIMENSIONS ARE IN MILLIMETRES.
AND CONTROL LINE CHAINAGES AND REDUCED LEVELS ARE IN METRES.
1%

1%
dgn

REDUCED LEVELS ARE RELATED TO AN ASSUMED DATUM


8M GC_SL_T3.

R DENOTES RESTRAINED BEARING.

DJ DENOTES DECK JOINT.

BRIDGE WITH 3/8m SPANS SHOWN. BRIDGES WITH 1/8m SPAN OR


8M _SL_T3\

2 MULTIPLE EQUAL 8m SPANS ARE SIMILAR UNLESS SPECIFIED OTHERWISE


6 DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.
NGLE LANE\

PLAN
SPILL THROUGH BATTER, CONTOURS, WATER FLOW DIRECTION AND NORTH DIRECTION

TO BE ADDED TO SUIT BRIDGE LOCATION


SI
DGE\
B1000_M ODULAR BRI

NATED PROJECT
SUBSTRUCTURE - OPTION 2
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


PRECAST REINFORCED CONCRETE PILES AT PIERS AND ABUTMENTS

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

GENERAL ARRANGEMENT - SHEET C


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
54 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL05

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MGC_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM 4 850 UPSTREAM

325 4 200 325

2 100 2 100

LOW PERFORMANCE OF BRIDGE


LEVEL TRAFFIC AND CONTROL LINE
BARRIER (TYP)

PRECAST MODULE

CONCRETE (TYP) 2%
RESTRAINT AND

HOLDING DOWN

BRACKET(TYP)

CAST-IN-SITU CONCRETE

STITCH POUR (TYP)

PRECAST REINFORCED

CONCRETE HEADSTOCK

450 x 450

PRECAST REINFORCED

CONCRETE PILES
APPROX SURFACE LEVEL

CL

1 130 565 565 1 130

SECTION 2
5

GENERAL NOTES
dgn

OPTION 2 WITH FOUR PRECAST 0 500 1 000 1 500mm


8M GD_SL_T3.

SCALE OR AS SHOWN
500 250

REINFORCED CONCRETE PILES DENOTES THE CONTRACT LEVEL AND THE DESIGN OF THE PRECAST
8M _SL_T3\

REINFORCED CONCRETE PILES SHALL BE CARRIED OUT BY SUITABLY

QUALIFIED ENGINEER TO SUIT SPECIFIC BRIDGE SITE AND SHALL BE

DETAILED TO COMPLY WITH RMS STANDARD DRAWINGS.


NGLE LANE\

DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 5.


SI
DGE\
B1000_M ODULAR BRI

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

GENERAL ARRANGEMENT - SHEET D


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
55 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB10SL06
MB8SL06

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MGD_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM UPSTREAM
4 900
980 980
RECESS AND
350 2 100 2 100 350
CHAMFER SEE 300 680 300 680
OF BRIDGE A RECESS AND
DETAIL 230 230
60
CHAMFER SEE
1 220 220
RL OF BEARING A OF BEARING
PROTECTION ANGLE. DETAIL
- 60
FOR DETAILS SEE

RL PROTECTION RL SHEET No 9(TYP)


OF VOID OF VOID
ANGLE RL TOP OF CURTAIN WALL
2%
TO HAVE BROOM FINISH
LIFTING ANCHOR 80 x 70 DEEP 80 x 70 DEEP

735

735
SURFACE IN ACCORDANCE
FORMED RECESS FORMED RECESS
RL WITH B80 TO MATCH
RL (TYP) (TYP)
DECK SURFACE (TYP)
2% FOR DETAILS FOR DETAILS
CJ
CJ SEE SHEET No 51 CJ SEE SHEET No 51
550 x 550 VOID FOR
9
0

50

50
° CAST-IN-SITU CONCRETE
T
Y
900

P STITCH POUR (TYP)

REFER GENERAL NOTES

FOR SPACING
RL

900

900
2 450 2 450

50 x 50
15 NOM
ELEVATION CEMENT MORTAR
CHAMFER
75
(TYP)
(TYP)
1
2 - 3
OF BRIDGE AND
8,9 8,9
CONTROL LINE 255 550 175

(TYP) (TYP) (TYP) 50 THICK MASS


CAST-IN-SITU CONCRETE CONCRETE OVER
1 130 565 565 1 130
STITCH POUR (TYP) COMPACTED FILL
PRECAST

WINGWALL (TYP)

END OF DECK
OF VOIDS SECTION 1 SECTION 1
(TYP)
1 000

CH LIFTING ANCHOR - -
(TYP)
OPTION 1 - WITH CAST IN-SITU OPTION 2 WITH PRECAST
150

250

REINFORCED CONCRETE REINFORCED CONCRETE PILES

220 300
0 250 500 750mm

230
540

FOOTING/PILE CAP AND PILES


980

250 125

0 250 500 750mm


GENERAL NOTES
250 125
dgn

0 500 1 000 1 500mm


OF VOIDS SCALE OR AS SHOWN
8M AA1_SL_T3.

500 250
280 280 280 280 OF BEARINGS
A
PRECAST - VOIDS ARE SHOWN FOR THE OPTIONS OF FOUR PILES/COLUMNS OR FOUR
B
ABUTMENT 1 075 1 075
- ANCHORAGE GROUPS FROM FOOTING/WALL.
NGS\

SILL BEAM
OF BEARING (TYP) VOIDS FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS SHOWN IN THE TABLE
OF JACKING
STD DRAW I

1 130 510 510 1 130


BELOW:
PLATE(TYP)
OF COUPLER No OF PILES/COLUMNS/ANCHORAGE GROUPS VOID/PILE SPACING
GROUP (TYP) 2 3390
8M _SL_T3\

3 1695
PLAN
2 3 DENOTES TO BE SPECIFIED TO SUIT BRIDGE DESIGN.
NGLE LANE\

8,9 DENOTES JACKING PLATE LOCATIONS 8,9


OF COUPLER DENOTES TYPICAL SUPPORT UNDER PRECAST SILL BEAM, EXCEPT FOR AREAS

GROUP (TYP) UNDER VOIDS, AND WINGWALLS OR SUITABLE ALTERNATIVE TEMPORARY


105 105
SUPPORT METHOD.
SI

OF BEARING
DGE\

DENOTES HOT DIP GALVANIZED IN ACCORDANCE WITH RMS SPECIFICATION B241.

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 8.


B1000_M ODULAR BRI

135
220

160

NATED PROJECT
4 4
\
opm ent

- - ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


385
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

LENTON BOLT PRECAST ABUTMENT SILL BEAMS CONCRETE

COUPLER EL25S13
andar

PREPARED BY
AND N24 REBAR OR
DETAIL B DETAIL A BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

APPROVED
- - www.rms.gov.au
i
Br

EQUIVALENT (TYP)
\

PREPARED CHECKED REGISTRATION


K:

0 100 200 300 400 500mm 0 100 200 300 400 500mm No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

100 50 100 50

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
57 AM

07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL07

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MAA1_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


6 8 9
- - -
4 4 7 7
- 4 600 300 680 - - 680 300 4 600 -

2 500 1 425 1 425 2 500


RL 5 RL
-

RL RL

OF BEARING OF BEARING
6 8
- - 9
RL RL
1 635

1 635
-
5
-

RL RL

RL RL
980 980
GENERAL NOTES
VIEW 2 SCALE
0 250 500 750mm
OR AS SHOWN.

7 VIEW 3 250 125

7 CONCRETE EXPOSURE CLASSIFICATION: B1


TRAFFIC BARRIER NOT SHOWN
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL
TRAFFIC BARRIER NOT SHOWN
0 200 400 600 800 1 000mm BE 40 MPa.

0 200 400 600 800 1 000mm EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES
200 100
STITCH POUR ABUTMENT
FILLETED 20x20 UNLESS SPECIFIED OTHERWISE.
200 100
CURTAIN WALL
ALL SURFACES OF VOIDS IN PRECAST SILL BEAM AND IN WING WALL TO
500
BE IN CONTACT WITH CONCRETE IN STITCH POUR SHALL BE
250 250
ROUGHENED DURING MANUFACTURE AS CONSTRUCTION JOINT IN

87100
25
11.5 ACCORDANCE WITH RMS SPECIFICATION B80.
1
THE PROPOSED METHOD OF MANUFACTURE OF PRECAST SILL BEAM

AND WING WALL SHALL BE AS SUBMITTED TO THE PRINCIPAL MINIMUM

600
313
2 WEEKS PRIOR TO THE COMMENCEMENT OF ANY WORK ON THESE

( 2% )

325
MEMBERS.

2%
200

MASS OF PRECAST SILL BEAM IS APPROXIMATELY 11.0 TONNES.

100
MASS OF PRECAST 4.6m WINGWALL IS APPROXIMATELY 6.3 TONNES

MASS OF PRECAST 3.7m WINGWALL IS APPROXIMATELY 5.4 TONNES


3
60 60 MASSES BASED ON UNIT WEIGHT OF 2550kg/m .
PREACAST WING WALL (TYP) (TYP) DURING STORAGE, TRANSPORT AND HANDLING, PRECAST SILL BEAMS
2 500 425 1 000 AND WINGWALLS SHALL BE IN AN UPRIGHT POSITION AND SUPPORTED
dgn

AT NOT MORE THAN 600mm FROM EACH END.


BOLT GROUP
8M AA2_SL_T3.

LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT


4 600 300
DESIGNED BY THE PRECAST ITEM MANUFACTURE TO THE SATISFACTION

VIEW 4 OF THE PRINCIPLE.


SHOWN
THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.
NGS\

-
DENOTES LEVELING MORTAR PLACED, EXCEPT FOR AREA UNDER VOIDS,
STD DRAW I

VIEW 7 SIMILAR EXCEPT WHERE IN ACCORDANCE WITH AS 1597.2 OR APPROVED ALTERNATIVE METHOD
SHOWN IN BRACKETS SUCH AS PLACING THE HEADSTOCK ON SHIMS AND FILL GAP WITH
-
8M _SL_T3\

NON-SHRINK HIGH STRENGTH GROUT CONBEXTRA HS OR APPROVED


4.6m PRECAST WINGWALL EQUIVALENT.
2 REQUIRED AS SHOWN THE MORTAR SHOULD BE SUFFICIENTLY STIFF TO PROVIDE A LAYER NO
NGLE LANE\

2 REQUIRED OPPOSITE HAND LESS THAN 15mm THICK AFTER THE SILL BEAM IS PLACED IN POSITION.
25 325 25 325
THE SILL BEAM SHALL BE PLACED IN POSITION BEFORE THE MORTAR HAS
90 120 115 90 120 115 SET SO THAT UNIFORM BEARING IS OBTAINED.
( TYP)
SI
DGE\

ALL FASTENERS AND STAINLESS STEEL DOWELS SHALL CONFORM TO


85
B1000_M ODULAR BRI

THE REQUIREMENTS OF RMS SPECIFICATION B24O.


25 325 25 325
5

DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.


90 120 115 90 120 115
150

150

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 7.


2% 60 x 60 x 20 DEEP FORMED RECESS 2%

NATED PROJECT
SHALL BE FILLED WITH GROUT AFTER
5

5
(TYP).
ERECTION OF RAILINGS
\
opm ent

150

150
ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH
FOR GROUTING DETAILS SEE SHEET No 59
2%

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


2%
n Devel

(TYP).
M24 ANCHOR BOLT COUNTRY BRIDGE SOLUTIONS
600

600

FOR DETAILS SEE


dsi

MODULAR BRIDGE DRAWINGS


SHEET No 65
andar

(TYP) .
M24 ANCHOR BOLT
TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

FOR DETAILS SEE PRECAST ABUTMENT WINGWALL CONCRETE - SHEET A


SHEET No 65
andar

PREPARED BY
VARIES VARIES BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

VARIES VARIES www.rms.gov.au


\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
VIEW 5 SECTION 6 SECTION 9 SECTION 8 SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
- - - - BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS
0 100 200 300 400 500mm 0 100 200 300 400 500mm 0 100 200 300 400 500mm 0 100 200 300 400 500mm

S DRAW I
58 AM

100 50 100 50 100 50 100 50 07.10.2016 SalahAssi 07.10.2016


22:

ISSUE No SHEETS
40 SHEET No MB8SL08

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MAA2_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


13
14 15
-
10 10 11 - - 11
- 3 700 300 680 - - 680 300 3 700 -

12 2 000 1 425 1 425 2 000


RL
- RL

RL RL

OF BEARING OF BEARING
12 13
RL RL 14 15
1 635

1 635
- -
- -

RL RL

RL RL
980 980
VIEW 2 VIEW 3 25 325
7 7 90 120 115

85
TRAFFIC BARRIER NOT SHOWN TRAFFIC BARRIER NOT SHOWN

5
0 200 400 600 800 1 000mm 0 200 400 600 800 1 000mm

150
200 100 200 100
2%

STITCH POUR ABUTMENT


25 325
25 325
500 CURTAIN WALL 90 120 115
90 120 115
250 250

87100
25

11.5
1

600
5

5
150
600

150
313
( 2% )

2%
2%
2%

325
278

100
60 60
PREACAST WING WALL VARIES
(TYP) (TYP)
2 000 425 1 000
VARIES
VARIES
BOLT GROUP SECTION 15
dgn

3 700 300
-
8M AA3_SL_T3.

0 100 200 300 400 500mm


NOTE: VIEW 10
SHOWN SECTION 13 SECTION 14
CROSS FALL AT THE TOP OF THE WINGWALL TO MATCH THE 100 50
-
- - GENERAL NOTES
NGS\

ABUTMENT SILL BEAM CROSS FALL


VIEW 11 SIMILAR EXCEPT WHERE 0 250 500 750mm
STD DRAW I

0 100 200 300 400 500mm SCALE OR AS SHOWN


SHOWN IN BRACKETS 0 100 200 300 400 500mm
- 250 125
100 50
100 50
STEEL SECTIONS SHALL CONFORM TO AS/NZS 3679.1-300.
3.7m PRECAST WINGWALL
8M _SL_T3\

STEEL DOWELS SHALL CONFORM TO AS/NZS 4671-R250N.


2 REQUIRED AS SHOWN THE WELD CATEGORY SHALL BE SP IN ACCORDANCE WITH AS/NZS 1554.1.
2 REQUIRED OPPOSITE HAND
NGLE LANE\

25 325 WELDING SYMBOLS COMPLY WITH AS 1101.3.

PROTECTION ANGLE ASSEMBLIES SHALL BE HOT-DIP GALVANISED


90 120 115 16
60 x 60 x 20 DEEP FORMED RECESS
- AFTER FABRICATION.
( TYP)

SHALL BE FILLED WITH GROUT AFTER


SI

90 x 90 x 10 ANGLE x 3 690 LONG EDGES TO BE PROTECTIVE TREATED SHALL BE ROUNDED TO A RADIUS OF


DGE\

(TYP).
ERECTION OF RAILINGS
85
5

1.5mm UNLESS NOTED OTHERWISE.


350 SPACING OF STUDS: 10 SPACES AT 300 = 3 000 340
B1000_M ODULAR BRI

FOR GROUTING DETAILS SEE


DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.
150

90
SHEET No 59 200 SPACING OF 10 HOLES: 6 SPACES AT 550 = 3 300 190
2% FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEETS No 7 AND 8.
50
16 FORMWORK
10 AIR HOLE
ATTACHMENT HOLES 25

NATED PROJECT
ROUNDED TO R10
50
\

50
opm ent

90
ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH
(TYP).
M24 ANCHOR BOLT
600

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

FOR DETAILS SEE


16 x 150 LONG COUNTRY BRIDGE SOLUTIONS
SHEET No 65
STUD WELDED
dsi

MODULAR BRIDGE DRAWINGS


andar

(TYP) .
M24 ANCHOR BOLT SHEAR CONNECTORS
FOR DETAILS SEE 60 SPACING OF 16 HOLES: 2 AT 1 790 = 3 580 50 TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

SHEET No 65 PRECAST ABUTMENT WINGWALL CONCRETE - SHEET B


200 SPACING OF STUDS: 11 SPACES AT 300 = 3 300 190 SECTION 16
andar

PREPARED BY
-
VARIES 16 BRIDGE ENGINEERING SECTION
St

-
ELEVATION 0 100 200 300mm PHONE (02) 8837-0811
dge\

0 100 200 300mm www.rms.gov.au


i
Br

100 50
\

PREPARED CHECKED REGISTRATION


K:

VIEW 12 100 50 No OF PLANS


SAssi ADey

DENTI
APPROVED FOR USE DESIGN
-
2016

PROTECTION ANGLE ASSEMBLY

S CONFI
BRIDGE No
10/

DRAWING
0 100 200 300 400 500mm W Ariyaratne D.G.C. ADey
7/

2 REQUIRED

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
100 50
00 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL09

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MAA3_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


PRECAST WINGWALL
S4 4-N16-HT-150
S9 33-N16-LL-150 S2 4-N20-S-EF SPACED S3 4-N16-V-200 EF
REINFORCEMENT
S5 4-N16-HH-150 1
AS SHOWN IN SECTION - 6 REFER TO SHEETS PRECAST
3 S1 S15 -
- No 11 AND 12 CONCRETE WINGWALL

S14 5-N20-V-150 FF
210 1 270 S8 4-N16-LL LAPPED
S8 4-N16-LL LAPPED S13 5-N16-V-150 NF
(TYP) (TYP) WITH S3 BARS
WITH S3 BARS 5 5
CJ - -

S10
S10
S12 6-N20-V-150 FF
115 115 115 115 115 115 115 115 115
S4 3-N16-HT-150
4 4
S5 3-N16-HH-150 S4 3-N16-HT-150
- -
S5 3-N16-HH-150
S11 6-N16-S-150 NF
S7 4-N16-LL
6
S15
LAPPED WITH S2 S6 4-N16-DZ-150 -
S6 4-N16-DZ-150 S1 S7 4-N16-LL
S6 4-N16-DZ-150
VIEW 3
S4 4-N16-HT-150 S4 4-N16-HT-150 LAPPED WITH S2 SHOWN
3
S6 4-N16-DZ-150
-
S5 4-N16-HH-150 S5 4-N16-HH-150
-
ELEVATION VIEW 6 SIMILAR
S1 6-N24-S NF AND BUT OPPOSITE HAND
1 2 -
S9 S3 S2 S1 5-N24-S FF SPACED
- - 1
AS SHOWN IN SECTION
-

950
S10 5-N16-E LAPPED

WITH S1 BARS S10 5-N16-E LAPPED PRECAST

WITH S1 BARS CONCRETE WINGWALL

S4 AND S5

150
83
S14
S7 S7

162150
438
S13
650

162
S4 AND S6 S6 S4 AND S6 S4 AND
S6
S5 S4 AND S15 2-N24-LL S5 S5
S5 PRECAST WINGWALL
S15 2-N24-LL REINFORCEMENT GENERAL NOTES
PLAN
0 200 400 600 800 1 000mm
1 REFER TO SHEETS SCALE OR AS SHOWN.
2 1 REQUIRED FOR ABUTMENT A
- - No 11 AND 12
SECTION 5 200 100
1 REQUIRED FOR ABUTMENT B
- NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE SURFACE SHALL
75 COVER 40 COVER 75 COVER BE 35 mm UNLESS SPECIFIED OTHERWISE.
700 UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:
PRECAST
BAR SIZE: N12 N16 N20 N24 N28 N32 N36
dgn

S12
CONCRETE WINGWALL
8M SR1_SL_T3.

COVER
a) HORIZONTAL BARS WITH >300mm OF

30
3 EQUAL SPACES

3 EQUAL SPACES

S9 S9 CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760

b) OTHER BARS: 430 530 690 910 1170 1440 1740

83
NGS\

S3 S3 THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.

438
STD DRAW I

S1 S1 REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO CLEAR

162

162
COUPLERS, DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.
160 385 PRECAST WINGWALL REINFORCEMENT FOR OPTION 1 WITH FOUR PILES/COLUMNS IS SHOWN.
8M _SL_T3\

S11
180 180 130
CJ CJ REINFORCEMENT REINFORCEMENT FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS NOTED

REFER TO SHEETS 950 520 OTHERWISE.


NGLE LANE\

No 11 AND 12 DENOTES NUMBER OF BARS TO BE ADJUSTED TO SUIT THE NUMBER OF VOIDS.

SECTION 4 DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE THREADED
NFORCEM ENT

S15
COLUM N

AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH


-
SI

510
DGE\

S4 SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.


4 SPACES AT 150

750
B1000_M ODULAR BRI

S2
LE/

S2
S6
FROM TOP OF PI
NG REI

S5

NATED PROJECT
PROTRUDI

TYP
270
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


120 290 100
andar

TYPE 3 - 1 LANE - 8m SPAN


St

480
ds_2015\

PRECAST ABUTMENT SILL BEAM REINFORCEMENT


S1
andar

PREPARED BY
S1
BRIDGE ENGINEERING SECTION
St

SECTION 1 DENOTES TYPICAL PROTRUDING SECTION 2 PHONE (02) 8837-0811


dge\

www.rms.gov.au
- REINFORCING BARS INTO SILL BEAM -
\ i
Br

PREPARED CHECKED REGISTRATION


K:

ARE INDICATIVE ONLY. THE NUMBER AND


No OF PLANS
SAssi ADey

DENTI
0 100 200 300 400 500mm DEVELOPMENT LENGTH OF THESE BARS 0 100 200 300 400 500mm APPROVED FOR USE DESIGN
2016

S CONFI
100 50 SHALL BE DETERMINED BY THE DESIGNER 100 50 BRIDGE No
10/

DRAWING
TO SUIT SUBSTRUCTURE DESIGN. W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
01 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL10

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MSR1_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


W19 3-N16-VL SPACED
1 BUNDLE
3 4
W18 2-N16-A SPACED AS SHOWN IN SECTION
W7 2-N16-A SPACED 13 13
4
6 W16 3-N16-G AND AS SHOWN IN SECTION 4 1 BUNDLE
AS SHOWN IN SECTION 13
13
W17 3-N16-L SPACED 13
W18 2-N16-A SPACED W7 2-N16-A SPACED
6 W8 11-N20-S-150 FF 5 BUNDLES
AS SHOWN IN SECTION 6
3 13 AS SHOWN IN SECTION 5
AS SHOWN IN SECTION 13
13
13 W12 1-N16-LL-200
W3 11-N16-S-150 NF
6 6 W6 1-N16-LL-200
13 13 W4 11-N16-S-150 FF

REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP


W15 3-N16-SH-150

2 2
- -

REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP

W5 11-N16-A-150
REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP


1 1
- -

18 BUNDLES
1 BUNDLES
W11 1-N16-LL-200
3 W13 1-N16-LL
13 W1 1-N12-LL-200 W2 5-N16-S-200 EF
W14 1-N12-LL

4 5
13 13
ELEVATION

950 950

40 GAP
W13 W12

W8 PROTRUDING
W16 AND W17
INTO STICH POUR
REINFORCEMENT PROJECTED

W15 W4 FROM PRECAST SILL BEAM TYP


GENERAL NOTES

115
REFER TO SHEET No 10
0 250 500 750mm

215
SCALE OR AS SHOWN.
250 125
dgn
8M W A_SL_T3.

W5 NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

40 GAP
SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.

UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:


W18
NGS\

W3 BAR SIZE: N12 N16 N20 N24 N28 N32 N36


REINFORCEMENT PROJECTED
STD DRAW I

FROM PRECAST SILL BEAM TYP a) HORIZONTAL BARS WITH >300mm OF


120 200
CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760

b) OTHER BARS: 430 530 690 910 1170 1440 1740


W11 SECTION 2 W2
8M _SL_T3\

BARS EMBEDED
- INTO PRECAST SILL BEAM THE DEVELOPMENT LENGTHS SHALL BE 80% OF THE VALUE TABULATED
950 950 REFER TO SHEET No 10 ABOVE.
NGLE LANE\

DENOTES VARIABLE LENGTH BAR.


W13 W12
DENOTES STITCH POUR REINFORCEMENT

REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO


SI
DGE\

W8 CLEAR DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.


B1000_M ODULAR BRI

W4

NATED PROJECT
W5
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


W3
dsi

BARS EMBEDED MODULAR BRIDGE DRAWINGS


andar

INTO PRECAST SILL BEAM


TYPE 3 - 1 LANE - 8m SPAN
St

REFER TO SHEET No 10
ds_2015\

PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET A

W2
W11
andar

PREPARED BY

SECTION 1 BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

- www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
4.6m PRECAST WINGWALL SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
02 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET NoMB8SL11

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MWA_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


W19 3-N16-VL SPACED
1 BUNDLE W18 2-N16-A SPACED
3 4
4 AS SHOWN IN SECTION
W7 2-N16-A SPACED 13 AS SHOWN IN SECTION 13
13
6 W16 3-N16-G AND 4
AS SHOWN IN SECTION W8 11-N20-S-150 FF 1 BUNDLE
13
W17 3-N16-L SPACED 13
W18 2-N16-A SPACED W7 2-N16-A SPACED
6
AS SHOWN IN SECTION 6 5 BUNDLES
3 13 AS SHOWN IN SECTION 5
AS SHOWN IN SECTION 13
13
W3 11-N16-S-150 NF 13 W12 1-N16-LL-200
6 6
W4 11-N16-S-150 FF W6 1-N16-LL-200
13 13

REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP


W15 3-N16-SH-150

8 8
- -

REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP

W5 7-N16-A-150
REINFORCEMENT PROJECTED

FROM PRECAST SILL BEAM TYP


7 7
- -

13 BUNDLES
1 BUNDLES
W11 1-N16-LL-200
3 W13 1-N16-LL
13 W1 1-N12-LL-200 W2 5-N16-S-200 EF
W14 1-N12-LL

4 5
13 13
ELEVATION

950 950

40 GAP
W12
W13

W8 PROTRUDING
W16 AND W17
INTO STICH POUR
REINFORCEMENT PROJECTED
dgn

W4 FROM PRECAST SILL BEAM TYP


8M W B_SL_T3.

115
REFER TO SHEET No 10
215

W15
NGS\

40 GAP
STD DRAW I

W18
8M _SL_T3\

W3
REINFORCEMENT PROJECTED

120 200 FROM PRECAST SILL BEAM TYP


GENERAL NOTES
NGLE LANE\

0 250 500 750mm


W11 SECTION 8 W2
SCALE OR AS SHOWN
BARS EMBEDED 250 125
-
SI

INTO PRECAST SILL BEAM


DGE\

DENOTES STITCH POUR REINFORCEMENT


950 950 REFER TO SHEET No 10
FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 11.
B1000_M ODULAR BRI

W12

W8

NATED PROJECT
W4
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


W5
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

W13
W3 PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET B
BARS EMBEDED

INTO PRECAST SILL BEAM


andar

PREPARED BY

REFER TO SHEET No 10 BRIDGE ENGINEERING SECTION


St

W11 SECTION 7 W2 PHONE (02) 8837-0811


dge\

www.rms.gov.au
i

-
\Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
3.7m PRECAST WINGWALL
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
02 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET NoMB8SL12

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MWB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


W18 W18

W6

W19
W16
W7 W7
CJ CJ

W15

530
W8

W17
W11

W11
W4 W3

W4 W3 W4 W3

W12

W2

W2

REINFORCEMENT PROJECTED
W1 W1
FROM PRECAST SILL BEAM TYP

SECTION 3 SECTION 4 SECTION 5


11,12 11,12 11,12
dgn
8M W C_SL_T3.

W16
NGS\
STD DRAW I
8M _SL_T3\

W7
NGLE LANE\

GENERAL NOTES

0 100 200 300 400 500mm


SCALE OR AS SHOWN
SI

SECTION 6 100 50
DGE\

11,12 FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 11.
B1000_M ODULAR BRI

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

PRECAST ABUTMENT WINGWALL REINFORCEMENT - SHEET C


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
03 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL13

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MWC_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM

UPSTREAM
2 450 2 450
C OF BEARINGS

C OF BRIDGE
LIFTING ANCHOR
AND CONTROL LINE RL
RL
2% C OF BEARINGS

210
PRECAST REINFORCED

CONCRETE HEADSTOCK C OF PIER


9
0

900
°
T

210
Y
550 x 550 VOID P
FOR CAST-IN-SITU
OF COUPLER C OF BEARINGS
CONCRETE STITCH
105 105 GROUP (TYP)
POUR (TYP)
LENTON BOLT
800
COUPLER EL25S13
COLUMN (TYP) RL AND N24 REBAR
RL 80 x 70 DEEP

160
755 1 695 1 695 755 OR APPROVED
FORMED RECESS (TYP)
EQUIVALENT TYP
OF PILE AND DETAIL B

125
VOIDS (TYP) ELEVATION
C OF PIER -

125
0 100 200 300 400 500mm
3
C OF BRIDGE 100 50
-

160
AND CONTROL LINE
1 075 1 075
B
LIFTING ANCHORS PIER 1 CH OF COUPLER
1 -
PIER 2 CH GROUP (TYP)
-

GENERAL NOTES
450

C OF BEARINGS
330

210 210

0 200 400 600 800 1 000mm


SCALE OR AS SHOWN.
900

C OF PIER AND VOIDS DETAIL A 200 100


330

-
450

C OF BEARINGS CONCRETE EXPOSURE CLASSIFICATION: B1


0 100 200 300 400 500mm
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL BE

100 50 40 MPa.
300 280 280 280 280 300 EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES FILLETED
3 A 20x20 UNLESS SPECIFIED OTHERWISE.
1 -
- ALL SURFACES OF VOIDS IN PRECAST HEADSTOCK IN CONTACT
- 1 130 510 510 1 130
WITH CONCRETE STITCH POUR SHALL BE ROUGHENED DURING

MANUFACTURE AS CONSTRUCTION JOINT, IN ACCORDANCE WITH RMS


C OF BEARING
SPECIFICATION B80.
(TYP) PLAN THE PROPOSED METHOD OF MANUFACTURE OF PRECAST HEADSTOCK
dgn

SHALL BE AS SUBMITTED TO THE PRINCIPAL MIN 2 WEEKS PRIOR TO THE


8M 2CP_SL_T3.

DENOTES JACKING PLATE LOCATIONS


COMMENCEMENT OF ANY WORK ON THESE MEMBERS.

MASS OF PRECAST HEADSTOCK IS APPROXIMATELY 8.7 TONNES BASED


900 900 3
ON UNIT WEIGHT OF 2550kg/m .
NGS\

DURING STORAGE, TRANSPORT AND HANDLING, PRECAST HEADSTOCKS


175 275 275 175
STD DRAW I

SHALL BE IN AN UPRIGHT POSITION AND SUPPORTED AT NOT MORE


C OF PIER AND VOID C OF PIER THAN 600mm FROM EACH END.
210 210
LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT
C OF BEARING
8M _SL_T3\

DESIGNED BY THE PRECAST ITEM MANUFACTURE TO THE SATISFACTION

OF THE PRINCIPLE.
80 x 70 DEEP 80 x 70 DEEP
THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.
NGLE LANE\

FORMED RECESS (TYP) FORMED RECESS (TYP)


DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.
FOR DETAILS SEE SHEET No 51 FOR DETAILS SEE SHEET No 51
DENOTES DOWELS TO CONFORM TO THE REQUIREMENTS OF RMS
SI

SPECIFICATION B240.
DGE\
B1000_M ODULAR BRI

550 x 550 VOID


900

HEADSTOCK HEADSTOCK
FOR CAST-IN-SITU

CONCRETE STITCH
B
POUR (TYP)
23

NATED PROJECT
\

50 X 50 CHAMFER
opm ent

33

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


(TYP)

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

2 2 COUNTRY BRIDGE SOLUTIONS


23 23
dsi

800 MODULAR BRIDGE DRAWINGS


andar

COLUMN SECTION 3
TYPE 3 - 1 LANE - 8m SPAN
St

-
ds_2015\

PIERS PRECAST HEADSTOCK - 2 COLUMNS - CONCRETE


SECTION 1 0 100 200 300 400 500mm
andar

PREPARED BY
- 100 50
BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

0 100 200 300 400 500mm


www.rms.gov.au
i
Br

100 50
\

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

OPTION 1 WITH TWO CIRCULAR COLUMNS ON

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
04 AM

07.10.2016 SalahAssi 07.10.2016


REINFORCED CONCRETE FOOTING/PILE CAP AND PILES
23:

ISSUE No SHEETS
40 SHEET No MB8SL14

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M2CP_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


H2 3-N16-HT-150

H3 3-N16-HH-150 210 1 270


H4 (TYP) (TYP) H2 3-N16-HT-150

H3 3-N16-HH-150

H7 H7
80 80

H6 4-N16-LL 120
150 120 150 H6 4-N16-LL LAPPED
LAPPED WITH H5
WITH H5

H2 19-N16-HT-150

H8 H3 19-N16-HH-150
H8 H1 4-N16-HZ-150
H4 H5 4-N20-S-EF SPACED
1
H1 4-N16-HZ-150 AS SHOWN IN SECTION
-

ELEVATION

1 H8 2-N24-LL
H7 4-N16-E 2
- -
LAPPED WITH H4 H1 H5 H8 2-N24-LL H1 H7 4-N16-E LAPPED

WITH H4

H6 H6

2 H8 2-N24-LL
H2 AND H5 H2 AND - H2 AND

H3 H3 H4 6-N24-S-FF H3
1 H8 2-N24-LL H4 6-N24-S-NF
-
SPACED AS SHOWN
2
PLAN IN SECTION
-
GENERAL NOTES
0 200 400 600 800 1 000mm
SCALE OR AS SHOWN.
200 100

NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.


270 100 270 130
dgn

UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:


8M 2CR_SL_T3.

165 160 160 165


H4 H4 BAR SIZE: N12 N16 N20 N24 N28 N32 N36

a) HORIZONTAL BARS WITH >300mm OF


CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760
NGS\

b) OTHER BARS: 430 530 690 910 1170 1440 1740


STD DRAW I

THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.


H8 H8 REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO CLEAR
NFORCEM ENT
8M _SL_T3\

H3
COUPLERS, DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.
FROM TOP OF COLUM N

REINFORCEMENT FOR OPTION 1 WITH TWO COLUMNS IS SHOWN.


4 SPACES AT 150

4 SPACES AT 150

750
NGLE LANE\

H2 REINFORCEMENT FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS NOTED

OTHERWISE.
H1
NG REI

DENOTES NUMBER OF BARS TO BE ADJUSTED TO SUIT THE NUMBER OF VOIDS.


H5 H5
SI

DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE THREADED


DGE\

AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH


PROTRUDI
B1000_M ODULAR BRI

TYP
270

SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.


65
65

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

H4 H4
115 285 100 285 115 400 100 285 115
TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

PIERS PRECAST HEADSTOCK - 2 COLUMNS - REINFORCEMENT


DENOTES TYPICAL PROTRUDING
SECTION 1 SECTION 2
andar

REINFORCING BARS INTO HEADSTOCK PREPARED BY

BRIDGE ENGINEERING SECTION


- -
St

ARE INDICATIVE ONLY. THE NUMBER AND


PHONE (02) 8837-0811
dge\

0 100 200 300 400 500mm DEVELOPMENT LENGTH OF THESE BARS 0 100 200 300 400 500mm www.rms.gov.au
\ i
Br

SHALL BE DETERMINED BY THE DESIGNER PREPARED CHECKED REGISTRATION


K:

100 50 100 50
No OF PLANS
TO SUIT SUBSTRUCTURE DESIGN.
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
OPTION 1 WITH TWO CIRCULAR COLUMNS ON W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
05 AM

REINFORCED CONCRETE FOOTING/PILE CAP AND PILES 07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL15

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M2CR_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM
UPSTREAM
2 450 2 450
C OF BEARINGS

C OF BRIDGE
LIFTING ANCHOR
AND CONTROL LINE RL
RL
2% C OF BEARINGS

210
PRECAST REINFORCED

CONCRETE HEADSTOCK C OF PIER


9
0

900
°
T

210
Y
550 x 550 VOID P
FOR CAST-IN-SITU
OF COUPLER C OF BEARINGS
CONCRETE STITCH
105 105 GROUP (TYP)
POUR (TYP)
LENTON BOLT
600 COUPLER EL25S13
COLUMN (TYP) RL AND N24 REBAR
RL 80 x 70 DEEP

160
755 1 695 1 695 755 OR APPROVED
FORMED RECESS (TYP)
EQUIVALENT TYP
OF PILE AND DETAIL B

125
VOIDS (TYP) ELEVATION
C OF PIER -

125
0 100 200 300 400 500mm
2
- C OF BRIDGE 100 50

160
AND CONTROL LINE
1 075 1 075
B
LIFTING ANCHORS PIER 1 CH OF COUPLER
1 -
PIER 2 CH GROUP (TYP)
- GENERAL NOTES
0 200 400 600 800 1 000mm
SCALE OR AS SHOWN.
200 100
450

C OF BEARINGS
330

210 210

CONCRETE EXPOSURE CLASSIFICATION: B1


900

C OF PIER AND VOIDS DETAIL A


MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL BE
330

-
450

C OF BEARINGS 40 MPa.
0 100 200 300 400 500mm EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES FILLETED

100 50
20x20 UNLESS SPECIFIED OTHERWISE.
300 280 280 280 280 300 ALL SURFACES OF VOIDS IN PRECAST HEADSTOCK IN CONTACT
2
A WITH CONCRETE STITCH POUR SHALL BE ROUGHENED DURING
-
1 - MANUFACTURE AS CONSTRUCTION JOINT, IN ACCORDANCE WITH RMS
- 1 130 510 510 1 130 SPECIFICATION B80.

THE PROPOSED METHOD OF MANUFACTURE OF PRECAST HEADSTOCK


C OF BEARING SHALL BE AS SUBMITTED TO THE PRINCIPAL MIN 2 WEEKS PRIOR TO THE
(TYP) PLAN COMMENCEMENT OF ANY WORK ON THESE MEMBERS.
dgn

MASS OF PRECAST HEADSTOCK IS APPROXIMATELY 8.0 TONNES BASED


8M 3CP_SL_T3.

DENOTES JACKING PLATE LOCATIONS 3


ON DENSITY OF CONCRETE OF 2550kg/m .

DURING STORAGE, TRANSPORT AND HANDLING, PRECAST HEADSTOCKS

SHALL BE IN AN UPRIGHT POSITION AND SUPPORTED AT NOT MORE


900 900
NGS\

THAN 600mm FROM EACH END.

175 275 275 175 LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT
STD DRAW I

DESIGNED BY THE PRECAST ITEM MANUFACTURE TO THE SATISFACTION


C OF PIER AND VOID C OF PIER
210 210 OF THE PRINCIPLE.
8M _SL_T3\

C OF BEARING THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.

DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.

80 x 70 DEEP 80 x 70 DEEP DENOTES HOT DIP GALVANIZED IN ACCORDANCE WITH


NGLE LANE\

FORMED RECESS (TYP) FORMED RECESS (TYP) RMS SPECIFICATION B241

FOR DETAILS SEE SHEET No 51 FOR DETAILS SEE SHEET No 51


SI
DGE\
B1000_M ODULAR BRI

550 x 550 VOID


900

HEADSTOCK HEADSTOCK
FOR CAST-IN-SITU

CONCRETE STITCH

POUR (TYP)

NATED PROJECT
\
opm ent

50 X 50 CHAMFER ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


(TYP)
n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

600 MODULAR BRIDGE DRAWINGS


andar

COLUMN
SECTION 2 TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

- PIERS PRECAST HEADSTOCK - 3 COLUMNS - CONCRETE


SECTION 1 0 100 200 300 400 500mm
andar

PREPARED BY

- 100 50 BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

0 100 200 300 400 500mm www.rms.gov.au


\ i
Br

PREPARED CHECKED REGISTRATION


K:

100 50
No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

OPTION 1 WITH THREE CIRCULAR COLUMNS ON

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
06 AM

07.10.2016 SalahAssi 07.10.2016


REINFORCED CONCRETE FOOTING/PILE CAP AND PILES
23:

ISSUE No SHEETS
40 SHEET No MB8SL16

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M3CP_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


H2 3-N16-HT-150

H3 3-N16-HH-150 210 1 270


3 SETS OF H4 (TYP) (TYP) H2 3-N16-HT-150
H1 4-N16-HZ-150 H3 3-N16-HH-150

H7 H7
80

H6 4-N16-LL
150 100 95 95 100 150
LAPPED WITH H5 H6 4-N16-LL LAPPED

WITH H5

H4
H8
H5 4-N20-S-EF SPACED
2 SETS OF 1
AS SHOWN IN SECTION -
H2 8-N16-HT-150
H8
H3 8-N16-HH-150

ELEVATION
2
1 H8 2-N24-LL - H8 2-N24-LL
H7 4-N16-E
-
LAPPED WITH H4 H1 H5 H1 H7 4-N16-E LAPPED

WITH H4

H6 H6

2 H2 AND
H2 AND H2 AND H5 H1 -
H3
H3 H3 H2 AND
H8 2-N24-LL H3
1
H8 2-N24-LL H4 6-N24-S-FF
- GENERAL NOTES
H4 6-N24-S-NF
0 200 400 600 800 1 000mm
PLAN SPACED AS SHOWN SCALE OR AS SHOWN.
1
IN SECTION 200 100
-

NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.

UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:

270 100 270 130 BAR SIZE: N12 N16 N20 N24 N28 N32 N36
dgn

165 160 160 165


8M 3CR_SL_T3.

a) HORIZONTAL BARS WITH >300mm OF


H4 H4
CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760

b) OTHER BARS: 430 530 690 910 1170 1440 1740


NGS\

THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.

REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO CLEAR


STD DRAW I

COUPLERS, DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.


NFORCEM ENT

H8 H8 REINFORCEMENT FOR OPTION 1 WITH THREE COLUMNS IS SHOWN.


H3
8M _SL_T3\

REINFORCEMENT FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS NOTED


FROM TOP OF COLUM N

OTHERWISE.
4 SPACES AT 150

4 SPACES AT 150

750
H2 DENOTES NUMBER OF BARS TO BE ADJUSTED TO SUIT THE NUMBER OF VOIDS.
NGLE LANE\

DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE THREADED


H1
NG REI

AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH


H5 H5
SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.
SI
DGE\

PROTRUDI

TYP
270
B1000_M ODULAR BRI

65
65

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


H4 H4
andar

115 285 100 285 115 400 100 285 115


TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

DENOTES TYPICAL PROTRUDING PIERS PRECAST HEADSTOCK - 3 COLUMNS - REINFORCEMENT


SECTION 1 REINFORCING BARS INTO HEADSTOCK SECTION 2
andar

PREPARED BY
- ARE INDICATIVE ONLY. THE NUMBER AND - BRIDGE ENGINEERING SECTION
St

DEVELOPMENT LENGTH OF THESE BARS PHONE (02) 8837-0811


dge\

0 100 200 300 400 500mm 0 100 200 300 400 500mm
www.rms.gov.au
SHALL BE DETERMINED BY THE DESIGNER
i
Br

100 50 100 50
\

PREPARED CHECKED REGISTRATION


K:

TO SUIT SUBSTRUCTURE DESIGN.


No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
OPTION 1 WITH THREE CIRCULAR COLUMNS ON W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
07 AM

REINFORCED CONCRETE FOOTING/PILE CAP AND PILES 07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL17

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M3CR_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


DOWNSTREAM UPSTREAM

2 450 2 450
C OF BEARINGS

C OF BRIDGE
LIFTING ANCHOR
AND CONTROL LINE RL
RL
C OF BEARINGS
2%

210
PRECAST REINFORCED

CONCRETE HEADSTOCK C OF PIER

750
9
0
°
T

210
Y
550 x 550 VOID P
FOR CAST-IN-SITU
OF COUPLER C OF BEARINGS
CONCRETE STITCH
105 105 GROUP (TYP)
POUR (TYP) RL
RL LENTON BOLT
600 COUPLER EL25S13

755 1 130 565 565 1 130 755 COLUMN (TYP) AND N24 REBAR
80 x 70 DEEP

160
OR APPROVED
OF PILE AND FORMED RECESS (TYP)
EQUIVALENT TYP
VOIDS (TYP) ELEVATION DETAIL B

125
C OF PIER -

125
0 100 200 300 400 500mm
2
C OF BRIDGE 100 50
-

160
AND CONTROL LINE
1 075 1 075
B
LIFTING ANCHORS PIER 1 CH OF COUPLER
1 -
PIER 2 CH GROUP (TYP)
-
450

C OF BEARINGS
GENERAL NOTES
330

210 210

0 200 400 600 800 1 000mm


900

C OF PIER AND VOIDS DETAIL A SCALE OR AS SHOWN.


200 100
330

-
450

C OF BEARINGS
CONCRETE EXPOSURE CLASSIFICATION: B1
0 100 200 300 400 500mm
MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL BE
100 50
40 MPa.
300 280 280 280 280 300
EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES FILLETED
A
20x20 UNLESS SPECIFIED OTHERWISE.
1 2
-
- - ALL SURFACES OF VOIDS IN PRECAST HEADSTOCK IN CONTACT

1 130 510 510 1 130 WITH CONCRETE STITCH POUR SHALL BE ROUGHENED DURING

MANUFACTURE AS CONSTRUCTION JOINT, IN ACCORDANCE WITH RMS


C OF BEARING
SPECIFICATION B80.
(TYP) PLAN
THE PROPOSED METHOD OF MANUFACTURE OF PRECAST HEADSTOCK
dgn
8M 4CP_SL_T3.

DENOTES JACKING PLATE LOCATIONS SHALL BE AS SUBMITTED TO THE PRINCIPAL MIN 2 WEEKS PRIOR TO THE

COMMENCEMENT OF ANY WORK ON THESE MEMBERS.

MASS OF PRECAST HEADSTOCK IS APPROXIMATELY 6.1 TONNES BASED


900 900
3
ON UNIT WEIGHT OF 2550kg/m .
NGS\

175 275 275 175 DURING STORAGE, TRANSPORT AND HANDLING, PRECAST HEADSTOCKS
STD DRAW I

SHALL BE IN AN UPRIGHT POSITION AND SUPPORTED AT NOT MORE


C OF PIER AND VOID C OF PIER
210 210 THAN 600mm FROM EACH END.

C OF BEARING LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT


8M _SL_T3\

DESIGNED BY THE PRECAST ITEM MANUFACTURE TO THE SATISFACTION

80 x 70 DEEP 80 x 70 DEEP OF THE PRINCIPLE.


NGLE LANE\

FORMED RECESS (TYP) FORMED RECESS (TYP) THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.

FOR DETAILS SEE SHEET No 51 FOR DETAILS SEE SHEET No 51 DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.

DENOTES DOWELS TO CONFORM TO THE REQUIREMENTS OF RMS


SI

550 x 550 VOID SPECIFICATION B240.


DGE\

750

FOR CAST-IN-SITU
B1000_M ODULAR BRI

CONCRETE STITCH HEADSTOCK


HEADSTOCK
POUR (TYP)

50 X 50 CHAMFER

NATED PROJECT
(TYP)
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


600

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COLUMN
SECTION 2 COUNTRY BRIDGE SOLUTIONS
dsi

- MODULAR BRIDGE DRAWINGS


andar

SECTION 1 0 100 200 300 400 500mm TYPE 3 - 1 LANE - 8m SPAN


St

-
ds_2015\

100 50
PIERS PRECAST HEADSTOCK - 4 COLUMNS - CONCRETE
0 100 200 300 400 500mm
andar

PREPARED BY
100 50
BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

OPTION 1 WITH 4 CIRCULAR COLUMNS ON

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
08 AM

07.10.2016 SalahAssi 07.10.2016


REINFORCED CONCRETE FOOTING/PILE CAP AND PILES
23:

ISSUE No SHEETS
40 SHEET No MB8SL18

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M4CP_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


H2 3-N16-HT-150

H3 3-N16-HH-150 210 1 270


4 SETS OF H4 (TYP) (TYP) H2 3-N16-HT-150
H1 4-N16-HZ-150 H3 3-N16-HH-150

H7 H7
80

H6 3-N16-LL
150 115 115 115 115 115 115 150
LAPPED WITH H5 H6 3-N16-LL LAPPED

WITH H5

H4
H8
H5 3-N20-S-EF SPACED
3 SETS OF 1
AS SHOWN IN SECTION -
H2 4-N16-HT-150
H8
H3 4-N16-HH-150

ELEVATION 2
-
1 H8 2-N24-LL H8 2-N24-LL
H7 4-N16-E
-
LAPPED WITH H4 H1 H5 H2 AND H1 H1 H7 4-N16-E LAPPED
H3 WITH H4

H6 H6

2 H2 AND
H2 AND H2 AND H5 H1
- H3
H3 H3 H2 AND
H8 2-N24-LL H3
H4 6-N24-S-FF
1
H8 2-N24-LL
- H4 6-N24-S-NF

SPACED AS SHOWN
1
GENERAL NOTES
PLAN IN SECTION - 0 200 400 600 800 1 000mm
SCALE OR AS SHOWN.
200 100

NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.

UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:


dgn

BAR SIZE: N12 N16 N20 N24 N28 N32 N36


8M 4CR_SL_T3.

270 100 270 130 a) HORIZONTAL BARS WITH >300mm OF


CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760
165 160 160 165
b) OTHER BARS: 430 530 690 910 1170 1440 1740
H4 H4
NGS\

THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.


STD DRAW I

REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO CLEAR

COUPLERS, DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.


NFORCEM ENT

REINFORCEMENT FOR OPTION 1 WITH FOUR COLUMNS IS SHOWN.


8M _SL_T3\

H8 H8
REINFORCEMENT FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS NOTED
FROM TOP OF COLUM N

H3
4 EQUAL SPACES

4 EQUAL SPACES

OTHERWISE.
NGLE LANE\

570
DENOTES NUMBER OF BARS TO BE ADJUSTED TO SUIT THE NUMBER OF VOIDS.
H2
DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE THREADED
H1
NG REI

H5 H5
AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH
SI
DGE\

SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.


PROTRUDI
B1000_M ODULAR BRI

TYP
225

55

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


H4 H4
andar

115 285 100 285 115 400 100 285 115


TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

PIERS PRECAST HEADSTOCK - 4 COLUMNS - REINFORCEMENT


DENOTES TYPICAL PROTRUDING
SECTION 1 SECTION 2
REINFORCING BARS INTO HEADSTOCK
andar

PREPARED BY
- ARE INDICATIVE ONLY. THE NUMBER AND
- BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

0 100 200 300 400 500mm DEVELOPMENT LENGTH OF THESE BARS 0 100 200 300 400 500mm
www.rms.gov.au
i
Br

100 50 SHALL BE DETERMINED BY THE DESIGNER 100 50


\

PREPARED CHECKED REGISTRATION


K:

TO SUIT SUBSTRUCTURE DESIGN. No OF PLANS


SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
OPTION 1 WITH FOUR CIRCULAR COLUMNS ON W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
09 AM

REINFORCED CONCRETE FOOTING/PILE CAP AND PILES 07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL19

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M4CR_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


2 450 2 450
DOWNSTREAM UPSTREAM
C OF BEARINGS
C OF BRIDGE

LIFTING ANCHOR AND CONTROL LINE


RL
RL

2% C OF BEARINGS

210
PRECAST REINFORCED

CONCRETE HEADSTOCK 9
0 C OF PIER

900
°
T
Y
550 x 550 VOID P

210
FOR CAST-IN-SITU

CONCRETE STITCH OF COUPLER C OF BEARINGS

POUR (TYP) 105 105 GROUP (TYP)

RL
LENTON BOLT
RL
COUPLER EL25S13
450 x 450 PRECAST
AND N24 REBAR
755 1 130 565 565 1 130 755 CONCRETE PILES 80 x 70 DEEP

160
OR APPROVED
FORMED RECESS (TYP)
EQUIVALENT TYP
ELEVATION DETAIL B

125
C OF PIER -

125
0 100 200 300 400 500mm
2 C OF BRIDGE
- AND CONTROL LINE 100 50

160
1 075 1 075
B
LIFTING ANCHORS PIER 1 CH OF COUPLER
1 -
- PIER 2 CH GROUP (TYP)
GENERAL NOTES
0 200 400 600 800 1 000mm
450

C OF BEARINGS SCALE OR AS SHOWN.


330

200 100
210 210
900

C OF PIER AND VOIDS


CONCRETE EXPOSURE CLASSIFICATION: B1
DETAIL A
330

MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL BE


450

C OF BEARINGS -
40 MPa.
0 100 200 300 400 500mm
EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES FILLETED

300 100 50 20x20 UNLESS SPECIFIED OTHERWISE.


300 280 280 280 280
ALL SURFACES OF VOIDS IN PRECAST HEADSTOCK IN CONTACT
2 A
1 WITH CONCRETE STITCH POUR SHALL BE ROUGHENED DURING
- -
- MANUFACTURE AS CONSTRUCTION JOINT, IN ACCORDANCE WITH RMS
1 130 510 510 1 130
SPECIFICATION B80.

C OF BEARING THE PROPOSED METHOD OF MANUFACTURE OF PRECAST HEADSTOCK


dgn

(TYP) SHALL BE AS SUBMITTED TO THE PRINCIPAL MIN 2 WEEKS PRIOR TO THE


PLAN
8M 4PP_SL_T3.

COMMENCEMENT OF ANY WORK ON THESE MEMBERS.


DENOTES JACKING PLATE LOCATIONS MASS OF PRECAST HEADSTOCK IS APPROXIMATELY 7.3 TONNES BASED
900
3
ON UNIT WEIGHT OF 2550kg/m .
NGS\

175 550 175 900 DURING STORAGE, TRANSPORT AND HANDLING, PRECAST HEADSTOCKS
STD DRAW I

SHALL BE IN AN UPRIGHT POSITION AND SUPPORTED AT NOT MORE


OF PIER AND VOID OF PIER
210 210 210 210 THAN 600mm FROM EACH END.

OF BEARING OF BEARING LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT


8M _SL_T3\

DESIGNED BY THE PRECAST ITEM MANUFACTURE TO THE SATISFACTION

80 x 70 DEEP 80 x 70 DEEP OF THE PRINCIPLE.

FORMED RECESS (TYP) FORMED RECESS (TYP) THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.
NGLE LANE\

FOR DETAILS SEE SHEET No 32 FOR DETAILS SEE SHEET No 32 DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.

DENOTES DOWELS TO CONFORM TO THE REQUIREMENTS OF RMS


550 x 550 VOID
SI

SPECIFICATION B240.
DGE\

FOR CAST-IN-SITU
900

CONCRETE STITCH
B1000_M ODULAR BRI

POUR (TYP)
( TYP)

HEADSTOCK HEADSTOCK
25

NATED PROJECT
50 x 50 CHAMFER
\
opm ent

(TYP) ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

450 x 450 PILE 450 x 450 PILE COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

SECTION 1 SECTION 2 TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

- - PIERS PRECAST HEADSTOCK - 4 PILES - CONCRETE


andar

0 100 200 300 400 500mm 0 100 200 300 400 500mm PREPARED BY

BRIDGE ENGINEERING SECTION


St

100 50 100 50 PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
OPTION 2 WITH FOUR PRECAST REINFORCED CONCRETE PILES BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
11 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL20

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M4PP_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


H2 3-N16-HT-150

H3 3-N16-HH-150 210 1 270


H4 (TYP)
4 SETS OF (TYP)
H2 3-N16-HT-150
H1 4-N16-HZ-150
H3 3-N16-HH-150

H7 H7
80

H6 4-N16-LL
150 115 115 115 115 115 150 H6 4-N16-LL LAPPED
LAPPED WITH H5 115
WITH H5

H4
H8
H8 H5 4-N20-S-EF SPACED
3 SETS OF
1
AS SHOWN IN SECTION -
H2 4-N16-HT-150

H3 4-N16-HH-150

ELEVATION
2
-
1 H8 2-N24-LL H8 2-N24-LL
H7 4-N16-E
-
LAPPED WITH H4 H1 H5 H2 AND H1 H1 H7 4-N16-E LAPPED
H3 WITH H4

H6 H6

2 H2 AND
H2 AND H2 AND H5 H1
- H3
H3 H3 H2 AND
H8 2-N24-LL H3
H4 6-N24-S-FF
1
H8 2-N24-LL
- H4 6-N24-S-NF

SPACED AS SHOWN
1
GENERAL NOTES
PLAN IN SECTION - 0 200 400 600 800 1 000mm
SCALE OR AS SHOWN.
200 100

NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.

UNLESS OTHERWISE SPECIFIED, THE LAP LENGTH SHALL BE AS FOLLOWS:


dgn

165 160 160 165


8M 4PR_SL_T3.

H4 H4 BAR SIZE: N12 N16 N20 N24 N28 N32 N36

a) HORIZONTAL BARS WITH >300mm OF


CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760
NGS\

b) OTHER BARS: 430 530 690 910 1170 1440 1740


STD DRAW I

THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.


H8 H8
NFORCEM ENT

REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO CLEAR


H3
8M _SL_T3\

COUPLERS, DOWELS, ANCHOR BOLTS, HOLES AND RECESSES.

REINFORCEMENT FOR OPTION 2 WITH FOUR PILES IS SHOWN.


LE

4 SPACES AT 150
FROM TOP OF PI

750
4 SPACES AT 150

H2 REINFORCEMENT FOR OTHER OPTIONS ARE SIMILAR EXCEPT AS NOTED


NGLE LANE\

OTHERWISE.
NG REI

H1 DENOTES NUMBER OF BARS TO BE ADJUSTED TO SUIT THE NUMBER OF VOIDS.


H5
H5 DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE THREADED
SI
DGE\

AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH


PROTRUDI
B1000_M ODULAR BRI

SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.


TYP
270

65
65

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

H4
H4
400 100 285 115 TYPE 3 - 1 LANE - 8m SPAN
115 285 100 285 115
St
ds_2015\

PIERS PRECAST HEADSTOCK - 4 PILES - REINFORCEMENT


DENOTES TYPICAL PROTRUDING
SECTION 2
SECTION 1 REINFORCING BARS INTO HEADSTOCK
andar

PREPARED BY

ARE INDICATIVE ONLY. THE NUMBER AND - BRIDGE ENGINEERING SECTION


-
St

PHONE (02) 8837-0811


dge\

DEVELOPMENT LENGTH OF THESE BARS 0 100 200 300 400 500mm


0 100 200 300 400 500mm www.rms.gov.au
i
Br

SHALL BE DETERMINED BY THE DESIGNER


\

100 50 PREPARED CHECKED REGISTRATION


K:

100 50
TO SUIT SUBSTRUCTURE DESIGN. No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
ISSUE STATUS
OPTION 2 WITH FOUR PRECAST REINFORCED CONCRETE PILES PRINCIPAL ENGINEER BRIDGES

S DRAW I
12 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL21

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8M4PR_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


1
- HEADSTOCK

15 x 15
140 15
CHAMFER(TYP)

18
OF PIER 1 OF PIER 2
18mm BGC FIBRE

CEMENT OR APPROVED
RL 'x'
RL 'x' CH
EQUIVALENT
2 4

1 695

1 695

N
MI
15
15 NOM LEVELING
OF BRIDGE AND
CEMENT MORTAR
15

1 695

1 695
CONTROL LINE
(TYP) COLUMN

2% 1 CH 3 DETAIL B
2 2 14
- - THE TEMPORARY SUPPORTS DETAILED ON

THIS DRAWING IS APPLICABLE

FOR SUBSTRUCTURE WITH 800 COLUMNS.

PLAN 0 100 200 300mm

100 50

COLUMN LAYOUT
2 COLUMN OPTION
REFER TO TABLES 1 AND 2

0 1 2 3 4 5m

1 0.5
H'

3 3
'

- -
TABLE 1
COLUMN No RL 'x' RL 'y' H

1 AND 3

2 AND 4

RL 'y' (PIER 1)
RL 'y' (PIER 1)
RL 'y' (PIER 2)
RL 'y' (PIER 2)

GENERAL NOTES
50

50

0 250 500 750mm


CJ CJ SCALE OR AS SHOWN.
250 125

CONCRETE EXPOSURE CLASSIFICATION: B1

MINIMUM 28 DAY COMPRESSIVE STRENGTH OF ALL CONCRETE SHALL BE 40MPa.

EDGES SHALL BE CHAMFERED 20x20 AND RE-ENTRANT ANGLES FILLETED 20x20


dgn

UNLESS SPECIFIED OTHERWISE.


8M PC_SL_T3.

THE PLACING OF CONCRETE IN THE COLUMNS SHALL BE CARRIED OUT IN ONE

CONTINUOUS OPERATION UNLESS SPECIFIED OTHERWISE.

DENOTES DATA TO BE SPECIFIED TO SUIT BRIDGE DESIGN.


NGS\

1 DENOTES LEVELING MORTAR PLACED, EXCEPT FOR AREA UNDER VOIDS,


STD DRAW I

- IN ACCORDANCE WITH AS 1597.2 OR APPROVED ALTERNATIVE MATERIAL.

THE MORTAR SHOULD BE SUFFICIENTLY STIFF TO PROVIDE A LAYER NO

LESS THAN 15mm THICK AFTER THE HEADSTOCK IS PLACED IN POSITION.


ELEVATION
8M _SL_T3\

SECTION 1 THE HEADSTOCK SHALL BE PLACED IN POSITION BEFORE THE MORTAR HAS

- SET SO THAT UNIFORM BEARING IS OBTAINED.


15 x 60 VOID FOR
NGLE LANE\

FLUSHING TOP OF
OF PIER AND VOID
COLUMN AFTER CLEANING
900 x 900 x 18 THICK
SI

BGC FIBRE CEMENT OR


DGE\

APPROVED EQUIVALENT
B1000_M ODULAR BRI

WITH 600 x 600


OF VOID
CENTRAL HOLE
AND COLUMN

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

OUTLINE OF CAST-IN-SITU COUNTRY BRIDGE SOLUTIONS


CONCRETE STITCH POUR
dsi

MODULAR BRIDGE DRAWINGS


IN SILL BEAM (TYP)
andar

125 550 x 550 TYPE 3 - 1 LANE - 8m SPAN


St

800 COLUMN
ds_2015\

STICH POUR 125 PIER COLUMNS - CONCRETE


andar

PREPARED BY

SECTION 2 SECTION 3 BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

-,14 - www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN

OPTION 1 WITH TWO CIRCULAR COLUMNS ON


2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

REINFORCED CONCRETE FOOTINGS/PILE CAPS AND PILES

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
13 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL23

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MPC_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


1
160 160
-
TYP TYP

C4 14-N'Y'-S-SPACED

AS SHOWN IN
2
SECTION
-

800
C4

2 2
- -

C3 4-N12-LL-SPACED C3

430
2
AS SHOWN IN SECTION
-

C2 5-N12-HT-150 C2

1 440
C'X'
C'X' 12-N'Y'-S-SPACED
3
AS SHOWN IN SECTION -

C1 'a'-N12-Y-150 3 C1 3
- -

GENERAL NOTES

910
0 250 500 750mm
SCALE OR AS SHOWN.
250 125
TYPICAL REINFORCEMENT TYPICAL REINFORCEMENT

PROJECTED FROM PROJECTED FROM NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE SURFACE
CJ CJ
FOOTING FOOTING SHALL BE 40mm UNLESS SPECIFIED OTHERWISE.

UNLESS OTHERWISE SPECIFIED ON THE DRAWINGS THE LAP LENGTHS SHALL

BE AS FOLLOWS:

BAR SIZE: N12 N16 N20 N24 N28 N32 N36


dgn
8M PCR_SL_T3.

a) HORIZONTAL BARS WITH >300mm OF


CONCRETE CAST BELOW THE BAR: 510 650 880 1190 1520 1870 2760

b) OTHER BARS: 430 530 690 910 1170 1440 1740


NGS\

1
THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED ABOVE.
STD DRAW I

-
ELEVATION SECTION 1 DENOTES VARIABLE LENGTH BAR.

REINFORCEMENT IN THE FOOTING AND HEADSTOCK MAY BE DISPLACED TO AVOID


-
COLUMN REINFORCEMENT AND DOWELS AS NECESSARY.
8M _SL_T3\

DENOTES NUMBER AND DIAMETER OF BARS, EMBEDMENT LENGTHS INTO

HEADSTOCK AND COLUMNS AND LAP LENGTHS ARE INDICATIVE ONLY AND
NGLE LANE\

TABLE 1 SHALL BE DETERMINED BY THE DESIGNER TO SUIT SUBSTRUCTURE DESIGN


OF PIER AND VOID OF PIER AND VOID
COLUMN 'X' 'Y' 'a' C4 OF SPECIFIC BRIDGE SITE.
C3
LOCATION
SI
DGE\

PIER 1
B1000_M ODULAR BRI

PIER 2

OF VOID C1 OF VOID
C1
AND COLUMN AND COLUMN
C3

NATED PROJECT
C3 C2
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

C3 COUNTRY BRIDGE SOLUTIONS


C'X' 12 EQUAL SPACES C'X' 12 EQUAL SPACES
160 160
dsi

MODULAR BRIDGE DRAWINGS


andar

TYP TYP
TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

PIER COLUMNS - REINFORCEMENT


800 COLUMN
andar

PREPARED BY

SECTION 2 SECTION 3 BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

- - www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
OPTION 1 WITH TWO CIRCULAR COLUMNS ON
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

REINFORCED CONCRETE FOOTINGS/PILE CAPS AND PILES

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
13 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL24

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MPCR_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


BEARING INSTALLATION PROCEDURE

1. INSERT NYLON SCREWS TO PLATE WITH HEADS DOWNWARDS AND


PROTRUDING 15mm.
2. PLACE BEARING PLATE ON HEADSTOCK/ABUTMENT SILL BEAM WITH
1 5 9 13 17 21
DOWEL PLACED INTO FORMED HOLE.
3. PLACE BEARINGS ON PLATES.
4. HOIST PRECAST MODULE INTO POSITION, RESTING ON TEMPORARY
2 6 10 14 18 22 SUPPORTS.
5. THE TEMPORARY SUPPORT MUST BE STABLE AND ACCURATELY
OF BRIDGE
PLACED(REFER CONSTRUCTION GUIDE). THE TEMPORARY SUPPORT
AND CONTROL LINE
MAY BE HYDRAULIC JACKS, SCREW JACKS OR TEMPORARY PACKERS;
3 7 11 15 19 23 HOWEVER THE METHODOLOGY USED MUST ENSURE THAT THE DECK

MODULES ARE STABLE AND PLACED ACCURATELY.


6. ADJUST AND SUPPORT PRECAST MODULE IN PERMANENT POSITION OVER

4 8 12 16 20 24 TEMPORARY SUPPORTS.
7. ADJUST NYLON SCREWS UNDER EACH BEARING PLATE SO THAT BEARING
IS PRESSED FIRMLY AND EVENLY UP INTO THE RECESS IN SOFFIT OF
MODULE AND BEARING PLATE AND SOFFIT OF MODULE ARE PARALLEL.
8. FORM AND GROUT UNDER BEARING PLATE.
OF PIER 1 OF PIER 2
9. ONCE GROUT HAS REACHED MINIMUM STRENGTH OF 30 MPa AND IT IS AT
LEAST 7 DAYS OLD TRANSFER LOAD TO PERMANENT BEARINGS AND

ABUTMENT A SPAN 1 SPAN 2 SPAN 3 ABUTMENT B REMOVE TEMPORARY SUPPORTS.

BEARING LAYOUT
NOT TO SCALE 10mm

THREADED

HOLE

NOM

33
COF BEARING AND DOWEL STAINLESS STEEL

BEARING M10 HEX HEAD


250 x 220 x 5 DEEP
BASE PLATE NYLON SCREW
PRECAST MODULE RECESS IN SOFFIT OF

PRECAST MODULE
TOP OF HEADSTOCK FOR BEARING
OR SILL BEAM
2%

LAMINATED ELASTOMERIC
2% BEARING
dgn
8M BA_SL_T3.

20NOM
250 x 10 PLATE x 280 LONG
140 140
TYP
NGS\

BEARING STAINLESS STEEL


GENERAL NOTES
STD DRAW I

GROUT PAD BEARING BASE PLATE


SCALE AS SHOWN

STAINLESS STEEL DOWEL FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 51.
8M _SL_T3\

80 x 70 DEEP FORMED RECESS


NGLE LANE\

TYPICAL BEARING ASSEMBLY


0 100 200 300mm

100 50
SI
DGE\
B1000_M ODULAR BRI

TABLE 1

NATED PROJECT
BEARING TOP OF BEARING BEARING TOP OF BEARING BEARING TOP OF BEARING
LOCATION LOCATION LOCATION
No. RL "X" No. RL "X" No. RL "X"
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


1 9 17

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

2 10 18
ABUTMENT A PIER 1 PIER 2 COUNTRY BRIDGE SOLUTIONS
3 11 19
SPAN 1

SPAN 2

SPAN 3
dsi

4 12 20 MODULAR BRIDGE DRAWINGS


andar

5 13 21
TYPE 3 - 1 LANE - 8m SPAN
St

6 14 22
ds_2015\

PIER 1 PIER 2 ABUTMENT B BEARINGS - SHEET A


7 15 23

8 16 24
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
14 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL50

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBA_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


1 GENERAL NOTES
-
0 100 200 300 400 500mm
SCALE OR AS SHOWN.
100 50

200
TABLE 2 THE MINIMUM 28 DAY COMPRESSIVE STRENGTH OF GROUT SHALL BE 40MPa.

LONGITUDINAL GRADE ON TOP OF BEARING BASEPLATE STEEL PLATE SHALL BE STAINLESS STEEL GRADE 304 TO ASTM A276.
200
COF BEARING
MEASURED HOG Ma Mb THE WELD CATEGORY SHALL BE 1C, IN ACCORDANCE WITH AS/NZS 1554.6.
COF BEARING
5 0.24% 0.24% WELDNG SYMBOLS COMPLY WITH AS 1101.3.

SPAN No 10 0.48% 0.48% DENOTES THE MINIMUM AND MAXIMUM THICKNESS OF GROUT SHALL BE 15mm

1 - 3 15 0.71% 0.71% AND 70mm AT ANY LOCATION.

20 0.95% 0.95%
DENOTES THE GROUT USED TO FILL FORMED RECESSES AND CONSTRUCT

HOGS SHALL BE MEASURED TWO WEEKS PRIOR TO GROUT PADS AND SHALL BE SHRINKAGE COMPENSATED HIGH FLOW

THE ERECTION OF THE PRECAST MODULE AND THE CEMENTITIOUS GROUT EPIREZ SUPERFLOW HF OR CONBEXTRA HS

Mb GRADE OF THE TOP OF BASEPLATES SHALL BE OR APPROVED EQUIVALENT.

Ma DETERMINED FROM THE FIGURES IN TABLE 2 MINIMUM COMPRESSIVE STRENGTH OF GROUT SHALL BE 40MPa.

ACCORDINGLY. GROUTING SHALL BE CARRIED OUT TO ENSURE THAT THE FORMED

RECESSES ARE COMPLETELY FILLED AND THAT THERE ARE NO VOIDS


PRECAST MODULE
UNDER THE BASE PLATES.
PRECAST MODULE
ABUTMENT B END SIDE FACES OF GROUT PADS SHALL BE VERTICAL.

33 NOM
ABUTMENT A END THE FORMWORK FOR THE GROUT PADS MUST REMAIN IN PLACE FOR A
33 NOM
MINIMUM OF 3 DAYS AND CURING COMPOUNDS SHALL BE APPLIED TO

1 THE SIDES OF THE GROUT PADS AFTER THE REMOVAL OF FORMWORK.


-

ELEVATION OF PRECAST MODULE AFTER DECK CONSTRUCTION


20 x 105 LONG STAINLESS STEEL

10
0 100 200 300 400 500mm
DOWEL GRADE 304 TO ASTM A276
100 50

INTERNAL STEEL

PLATES
6

20 STAINLESS STEEL SECTION 2


C OF BEARING, DOWEL

97
BEARING GROUT DOWEL
AND PRECAST MODULE -

N EM BEDM ENT
PAD

10
10 THICK STAINLESS STEEL

BEARING BASE PLATE


5 DEEP RECESS IN
32 HOLE IN BOTTOM 22 x 15 DEEP RECESS 280
SOFFIT OF PRECAST

N RECESS
STEEL PLATE IN ELASTOMER FOR DOWEL
MODULE FOR BEARING
50 M I 15 125 125 15
TOP OF BEARING SECTION 3

15
TOP OF HEADSTOCK RL 'x' - SEE TABLE 1 6 21 HOLE FOR 20 STAINLESS
I

-
OR SILL BEAM ON SHEET No 50 STEEL DOWEL

C
ON OF TRAFFI
dgn

2% 250 x 10 PLATE 280 LONG


8M BB_SL_T3.

20 NOM
COVER

110
2%
STAINLESS STEEL
´80
LAMINATED 230 BEARING BASE PLATE

250
70DEEP
ELASTOMERIC BEARING
B 115 115
NGS\

FORMEDRECESS 2 2

110
-

RECTI
- -
STD DRAW I

10 THICK BEARING BASE PLATE DETAIL B


9

C
0

ON OF TRAFFI

DI
-
°0
'0

4/ 10mm
"
8M _SL_T3\

100
0 50 100 150mm PLAN THREADED HOLE

200
BEARING GROUT PAD 3 3
50 25
BEARING BASE PLATE ASSEMBLY
NGLE LANE\

- -

100
RECTI
0 100 200 300mm
SI

100 50

DI
DGE\

80 x 70 DEEP FORMED RECESS


PLAN
B1000_M ODULAR BRI

SECTION 1
LAMINATED ELASTOMERIC BEARING
-
AS PART No 020906R-5

NATED PROJECT
0 100 200 300 400 500mm
24 REQUIRED - MODIFIED AS SHOWN
\
opm ent

100 50 ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


0 100 200 300mm

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

100 50 COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

BEARINGS - SHEET B
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
15 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL51

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


7 980

450 1 290 2 250 2 250 1 290 450

145 160 145 145 160 145

DRAINAGE PIPE (TYP)

TYP
300

ELEVATION GENERAL NOTES


90 220 220 90
0 200 400 600 800 1 000mm
220 x 250 x 5 DEEP SCALE OR AS SHOWN
RECESS FOR ELASTOMETRIC 200 100

BEARING (TYP) CONCRETE EXPOSURE CLASSIFICATION: B1

MINIMUM 28 DAY COMPRESSIVE STRENGTH OF CONCRETE SHALL BE 50 MPa.

MINIMUM COMPRESSIVE STRENGTH OF CONCRETE AT TRANSFER OF


1 PRESTRESS SHALL BE 35 MPa.
53
STRANDS SHALL BE 7-WIRE, ORDINARY, DIAMETER 12.7mm, TENSILE
990 3 SPACES AT 2 500 = 6 000 990
STRENGTH 1870 MPa, RELAX 2, TO AS/NZS 4672.1 WITH MINIMUM BREAKING
A SCUPPER (TYP) FORCE OF 184 kN.
-
THE FORCE IN EACH 12.7mm DIA STRAND AT THE MID-SPAN OF THE MODULE

IMMEDIATELY AFTER THE RELEASE OF THE TENSIONING JACK SHALL BE


2
138 kN.
53
AFTER TRANSFER OF PRESTRESS, STRANDS SHALL BE CUT FLUSH WITH

THE END OF MODULE AND EXPOSED STRANDS SEALED AGAINST


TYP
260

CORROSION BY THE APPLICATION OF EPOXY RESIN. THE SEQUENCE OF

RELEASE OF PRESTRESS STRANDS SHALL BE SYMMETRICAL ABOUT THE

CENTRELINE OF THE PRECAST MODULE.

CALCULATED HOG OF MODULE AT TRANSFER IS 4mm

TYP
LIFTING

90
AND IS 7mm AT 28 DAYS, ASSUMING:
ANCHOR
- DENSITY = 2550 kg/m³

OF MODULE - ELASTIC MODULUS AT TRANSFER = 32 800 MPa

- STEAM CURING AT 70 deg C FOR 8 HOURS AFTER CASTING

- STORAGE IN OPEN AIR, AFTER STEAM CURING, AT 20 deg C AVERAGE

TYP
90
TEMPERATURE AND RELATIVE HUMIDITY IN RANGE 50% - 75%

- NO LOADS EXCEPT MODULE SELF WEIGHT

MASS OF MODULE IS APPROXIMATELY 15.8 TONNES.

DURING STORAGE, TRANSPORT AND HANDLING, MODULE SHALL BE IN AN


TYP
260

UPRIGHT POSITION AND SUPPORTED AT NOT MORE THAN 600mm FROM

EACH END.
2
dgn

SCUPPERS TO BE CUT FROM 125 x 75 x 4 RHS, HOT DIP GALVANISED AFTER


8M C1B_SL_T3.

53
LIFTING ANCHOR FABRICATION.
200 200
OF LIFTING ANCHOR (TYP) PLAN LIFTING ANCHORS SHALL BE SWIFT LIFT OR APPROVED EQUIVALENT
1
53 DESIGNED BY THE PRECAST MODULE MANUFACTURE TO THE SATISFACTION
340
8M _SL_T3\

OF THE PRINCIPLE.
TYP
THE LOCATIONS MAY VARY TO SUIT THIS DESIGN.

THE PROPOSED METHOD FOR MANUFACTURE OF THE PRECAST MODULE


NGLE LANE\

AND RELEASE OF PRESTRESS STRANDS SHALL BE SUBMITTED TO THE


PRECAST MODULE CONCRETE PRINCIPLE, MINIMUM 2 WEEKS PRIOR TO THE COMMENCEMENT OF ANY
6 REQUIRED
WORK ON THE PRECAST MODULE.
SI
DGE\
B1000_M ODULAR BRI

M24 x 320 ANCHOR


120
BOLT, FOR DETAILS

60 60 SEE SHEET No 65(TYP)

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


90
n Devel

COUNTRY BRIDGE SOLUTIONS


120
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

PRECAST MODULE CONCRETE - SHEET A


OF BOLT GROUP
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


M24 x 380 ANCHOR
St

PHONE (02) 8837-0811


dge\

BOLT, FOR DETAILS www.rms.gov.au


\ i
Br

SEE SHEET No 65(TYP) PREPARED CHECKED REGISTRATION


K:

DETAIL A No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

0 150 300 450mm

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
16 AM

150 75
07.10.2016 SalahAssi 07.10.2016
23:

ISSUE No SHEETS
40 SHEET No MB8SL52

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MC1B_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


2 420

50 325 276 369 760 369 321

DRAINAGE TYP
300 25
PIPE (TYP)
LENTON BOLT

5
COUPLER EL25S13

AND N24 REBAR OR

150
APPROVED

EQUIVALENT(TYP)

335
FOR JOINT DETAILS

SEE SHEET No 60

10

160
180

180

160 ( TYP)
755

600
20 x 20 FILLET (TYP)

300
15 x 15
420

CHAMFER (TYP) 40 x 40 FILLET


17.6 20 x 20 FILLET (TYP)
(TYP)

70
1

15
M10 x 45 LONG REID
20 x 20 CHAMFER (TYP) 45 45 50 FORMED VENT HOLE
GALVANIZED ELEPHANT

FOOT FERRULE OR 145 160


625 320 810 320 345 90 x 90 x 15 DEEP
APPROVED EQUIVALENT
RECESS(TYP)
450

SECTION 1
52
SECTION 3
-
60 x 60 x 20 DEEP FORMED RECESS
0 100 200 300mm
SHALL BE FILLED WITH GROUT AFTER
100 50
ERECTION OF RAILINGS (TYP)
M24 ANCHOR BOLT.

FOR DETAILS SEE 11


90 120 2 095
SHEET No 65

75
637 776 354 328
TYP
85

375
3
50 FORMED
150

- 70 70
VENT HOLE

DRAINAGE PIPE
390

125 x 75 x 4 RHS

18 REQUIRED

300
"
'0
°0

0 100 200 300mm


755

P
9
dgn

Y
T

100 50
8M C1C_SL_T3.

600
M24 ANCHOR
3
90 90
365

BOLT. FOR
-

300
40 x 40
8M _SL_T3\

DETAILS SEE
17.6
SHEET No 65 FILLET

(TYP)
NGLE LANE\

20 x 20 CHAMFER (TYP) OF BEARING


GENERAL NOTES
SI

160 160 405 160 160 220 x 250 x 5 DEEP


OF BEARING
DGE\

607 0 150 300 450mm


RECESS IN SOFFIT SCALE OR AS SHOWN
B1000_M ODULAR BRI

320 810 320 345 150 75


OF MODULE FOR

18 ELASTOMERIC BEARING FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No

VIEW 2

NATED PROJECT
52
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


GENERAL NOTES
n Devel

0 150 300 450mm


COUNTRY BRIDGE SOLUTIONS
SCALE OR AS SHOWN
dsi

150 75
MODULAR BRIDGE DRAWINGS
andar

LOCATION OF VENT HOLES MAY BE DISPLACED SLIGHTLY TO CLEAR TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

REINFORCEMENT AND TO PROVIDE FOR THE REQUIRED COVER


PRECAST MODULE CONCRETE - SHEET B
DENOTES FOR TEMPORARY FIXING MODULE HOLD DOWN BRACKET IN CASTING
andar

YARD AS DETAILED ON SHEET 61. PREPARED BY

BRIDGE ENGINEERING SECTION


St

DENOTES HOT DIP GALVANIZED IN ACCORDANCE WITH RMS SPECIFICATION B241.


PHONE (02) 8837-0811
dge\

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 52. www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
17 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET NoMB10SL53
MB8SL53

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MC1C_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


E17 59-N12-Q-120 2 SETS OF
1 2 SETS OF E9 25-N12-S SPACED 2 E18 8-N12-S SPACED E4 4-N12-S SPACED 2 SETS OF 3
56 56 56
E1 18-N16-AZ-120 AS SHOWN AS SHOWN AS SHOWN E1 18-N16-AZ-120
2 2 2
IN SECTION IN SECTION IN SECTION
56 56 56

120 120

120

120

A
B
57
57

59 BUNDLES OF
2 SETS OF 2 SETS OF
FOR END OF MODULE E5 1-N12-S-120 FF
E3 6-N20-S-FF SPACED E1 23-N12-AZ-120
1 2 3
REINFORCEMENT 2 E7 1-N12-S-120 FF
56 AS SHOWN IN SECTION 56 56
56 E6 1-N12-LL AND FOR END OF MODULE
REFER TO SHEET No 57
E10 1-N12-L-120NF REINFORCEMENT

REFER TO SHEET No 57
PLAN

PRECAST MODULE REINFORCEMENT


STRANDS NOT SHOWN

REINFORCEMENT AT END OF MODULE NOT SHOWN FOR CLARITY


dgn
8M R1A_SL_T3.
8M _SL_T3\

GENERAL NOTES
NGLE LANE\

0 200 400 600 800 1 000mm


SCALE OR AS SHOWN
200 100
SI
DGE\

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No. 57.
B1000_M ODULAR BRI

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

PRECAST MODULE REINFORCEMENT - SHEET A


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
17 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL55

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MR1A_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


2 EQUAL SPACES

35 COVER
84 2 EQUAL 2 EQUAL 75 8 EQUAL SPACES 75 2 EQUAL 3 EQUAL

SPACES SPACES SPACES SPACES


E9

E10

2 EQUAL SPACES
E5
2/12.7mm STRANDS 2/12.7mm STRANDS
E7
120 120
TOP OF MODULE
E18

E6

140
100
E17 E1

E4

100
E4
E1
2/12.7mm STRANDS

71 71
205
E3 E3
CENTRELINE

SECTION 2 6/12.7mm STRANDS

55
6/12.7mm STRANDS
2 EQUAL SPACES
35 COVER

E9

50
E22

55
E19
2/12.7mm STRANDS
2/12.7mm STRANDS 120 120 90
45 120 120
2 EQUAL SPACES

E15 E20
425 E15
E8 6/12.7mm STRANDS
(TYP) E16 110 50 50 110

E18

E12 TYPICAL STRAND LAYOUT


0 100 200 300mm
E11
100 50
E21 E13
E4 E4
E2 E2
E14 E14
120 120 E12 120 120

3 SPACES AT 100
E3 E3

6/12.7mm STRANDS

VIEW 1 6/12.7mm STRANDS

55
dgn

3 GENERAL NOTES
VIEW SIMILAR BUT OPPOSITE HAND
8M R1B_SL_T3.

55 0 150 300 450mm


SCALE OR AS SHOWN
150 75

DENOTES STRANDS SHALL BE DEBONDED FOR A LENGTH OF800mm


1000mm
8M _SL_T3\

BAR MARKING LEGEND AT EACH END OF PRECAST MODULE.


STANDARD BAR SHAPES DIAGRAM
FOR OTHER GENERAL NOTES RELATING TO THIS SHEET,
NGLE LANE\

C THE METHOD USED TO LABEL REINFORCEMENT ON THE


B SEE SHEET No 57
DRAWINGS IS AS FOLLOWS:
FITMENT
E1 10-N16-S-300EF
BENDS
C
S HT FITMENT
P
B
SI

A
DGE\

AND
A BENDS
INFORMATION FOR PLACING
HOOKS
B1000_M ODULAR BRI

A SPACING ALONG LIMIT LINE


BAR SHAPE CODE
BAR SIZE IN MILLIMETRES
BAR STRUCTURAL PROPERTIES

NATED PROJECT
C C
A

NUMBER OF BARS IN THE SET


A

AZ
C

L LL FITMENT
\
opm ent

BAR NUMBER IN SEQUENCE


ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH
BENDS STRUCTURE ELEMENT DENOTATION

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


B B
n Devel

B WHERE THE BAR SPACING IS APPROXIMATE ONLY, COUNTRY BRIDGE SOLUTIONS


dsi

THE FOLLOWING FORMAT SHALL BE USED: MODULAR BRIDGE DRAWINGS


A
175
andar

175

A E1 10-N16-S-300EF APPROX
FITMENT TYPE 3 - 1 LANE - 8m SPAN
St

C
ds_2015\

BENDS
CZ
A

D = INTERNAL DIA
D Q PRECAST MODULE REINFORCEMENT - SHEET B
B

AND FITMENT

BENDS
andar

B HOOKS PREPARED BY
C D
B BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

B FITMENT www.rms.gov.au
i
Br

A
\

BENDS PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
DESIGN
KZ C APPROVED FOR USE
B

D
2016

S CONFI
175

BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

C E

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
18 AM

ELEVATION END VIEW


07.10.2016 SalahAssi 07.10.2016
23:

ISSUE No SHEETS
40 SHEET No MB8SL56

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MR1B_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


E2 7-N16-CZ SPACED
E2 7-N16-CZ SPACED
AS SHOWN IN VIEW 6
E9 E19
-
AS SHOWN IN VIEW 6 E10
E21 3-N20-LL LAPPED E21 3-N20-LL -

E22 3-N12-P-120 WITH E19 LAPPED WITH E19 E22 3-N12-P-120 E5


E3 E3
E14 1-N12-KZ SPACED E5 E5 E14 1-N12-KZ SPACED
1
AS SHOWN IN VIEW 1 AS SHOWN IN VIEW
56 56

E17
E13

E13 3-N16-HT SPACED


1
AS SHOWN IN VIEW 56 E18 E13 3-N16-HT SPACED
1
AS SHOWN IN VIEW 56
3 3 E21 GENERAL NOTES
0 100 200 300 400 500mm
- -
SECTION 3 SCALE OR AS SHOWN.
100 50
-
E15 1-N12-C E15 1-N12-C 0 150 300 450mm NOMINAL COVER TO REINFORCEMENT NEAREST TO THE CONCRETE

SURFACE SHALL BE 35 mm UNLESS SPECIFIED OTHERWISE.


150 75
E1 THE COVER SPECIFIED IS BASED ON THE MODULE BEING CAST IN A RIGID

STEEL FORMWORK MOULD WITH INTENSE COMPACTION USING A

E8 3-N32-S-FF, VIBRATING TABLE OR FORM VIBRATORS.

E11 3-N12-LL AND E14 1-N12-KZ E14 1-N12-KZ REINFORCEMENT MAY BE DISPLACED SLIGHTLY WHERE NECESSARY TO
E4
E19 3-N32-S-NF SPACED CLEAR FORMED HOLE, RECESS, COUPLERS AND BOLT.
E9 E20 2-N24-L-NF
AS SHOWN IN SECTION 5 UNLESS OTHERWISE SPECIFIED, THE MINIMUM LENGTHS OF LAPS
-
SHALL BE AS FOLLOWS:
E8 3-N32-S-FF, E11 3-N12-LL
4 E20 2-N24-L-NF 4
- - AND E19 3-N32-S-NF BAR SIZE: N12 N16 N20 N24 N28 N32 N36
5
E16 1-N20-LL SPACED AS SHOWN IN SECTION -
2 EQUAL SPACES a) HORIZONTAL BARS WITH >300mm OF
CONCRETE CAST BELOW THE BAR: 460 620 820 1100 1400 1720 ...
E9 E19
5 5 E16 1-N20-LL E10 b) OTHER BARS: 350 470 630 850 1080 1320 ...
- E20 2-N24-L-NF - E8
E20 2-N24-L-NF
E12 8-N16-HT SPACED
1
AS SHOWN IN VIEW 56 E12 8-N16-HT SPACED THE DEVELOPMENT LENGTH SHALL BE 80% OF THE VALUE TABULATED IN THE
E4 1
AS SHOWN IN VIEW 56 TABLE UNLESS NOTED OTHERWISE.

DENOTES LENTON BOLT COUPLER EL25S13 AND N24 REBAR TO BE


6 6 THREADED AT ENDS AND TIGHTENED INTO COUPLERS IN ACCORDANCE WITH
- - E20

240
SUPPLIERS RECOMMENDATIONS OR APPROVED EQUIVALENT.
E12
E1
E15 1-N12-C E15 1-N12-C SPACED E7
1
AS SHOWN IN VIEW 56 E16
160 145
E12 3-N16-HT-120 E12 3-N16-HT-120
REINFORCEMENT NOTES
400

1 AUSTRALIAN STANDARD BAR SHAPES ARE IN ACCORDANCE WITH AS 1100.501.

2 BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES, OR THE


E14 2-N12-KZ SPACED E14 2-N12-KZ SPACED
SECTION 4
E3 E3 AS/NZS 4671 FABRIC NUMBER.
AS SHOWN IN VIEW 1 AS SHOWN IN VIEW 1 -
56 56 3 THE GRADE OF REINFORCEMENT, IF NOT STATED ON THE DRAWINGS,
dgn

0 150 300 450mm


8M R1C_SL_T3.

SHALL BE D500N TO AS/NZS 4671.


150 75 4 WHERE SHOWN ON THE DRAWINGS, "W" SHALL DENOTE PLAIN ROUND

REINFORCING BARS EQUIVALENT TO GRADE R500L TO AS/NZS 4671.

5 WHERE SHOWN ON THE DRAWINGS, RL AND SL SHALL DENOTE WELDED


DETAIL A DETAIL B
8M _SL_T3\

REINFORCING FABRIC (RECTANGULAR AND SQUARE), RESPECTIVELY.


55 55
6 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAMS ARE MEASURED FROM
NGLE LANE\

2 EQUAL SPACES 2 EQUAL SPACES THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.

7 THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE IF


E9 E19 E19
E10 E10 NO DIMENSION SHOWN.
E8 E8
SI

E9 8 BARS OF DIAMETER GREATER THAN 24mm SHALL NOT BE REBENT.


DGE\

E7 E7
E20 9 BAR BENDING AND HOOK DETAILS SHALL BE IN ACCORDANCE WITH
B1000_M ODULAR BRI

12.7mm 12.7mm SECTION 5.13 OF AS 5100-BRIDGE DESIGN.

STRANDS STRANDS
E12
E6

NATED PROJECT
E4 E4
E15
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


E14

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

E2
12.7mm 12.7mm
COUNTRY BRIDGE SOLUTIONS
dsi

STRANDS STRANDS MODULAR BRIDGE DRAWINGS


E3 E11
andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

E3
PRECAST MODULE REINFORCEMENT - SHEET C
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

E1 E2 PHONE (02) 8837-0811


dge\

www.rms.gov.au
i
Br

80 70 5 SPACES AT 60
\

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
SECTION 5 SECTION 6
2016

S CONFI
BRIDGE No
10/

DRAWING
- - W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS
0 150 300 450mm 0 150 300 450mm

S DRAW I
19 AM

150 75 150 75 07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL57

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MR1C_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


23 980

OF PIER OF PIER
7 990 8 000 7 990

CH CH
25 1 25
59

END OF SUPERSTRUCTURE ABUTM ENT A

END OF SUPERSTRUCTURE ABUTM ENT B


CH

CH

OF BRIDGE BEARING 2
2
60 AND CONTROL LINE 60

RESTRAINT AND

HOLDING DOWN

BRACKET (TYP)
1
59

990 11 SPACES AT 2 000 = 22 000 990

TRAFFIC BARRIER ANCHOR BOLT GROUPS SPACING (TYPICAL)

PLAN
dgn
8M DCA_SL_T3.

GENERAL NOTES
8M _SL_T3\

0 150 300 450mm


SCALE OR AS SHOWN.
150 75
SI
DGE\
B1000_M ODULAR BRI NGLE LANE\

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

DECK ASSEMBLY - SHEET A


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
19 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL58

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MDCA_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


20 NOM M ORTAR
325 4 200 325
DOWNSTREAM UPSTREAM

PAD ( TYP)
M24 ANCHOR BOLT FOR

DETAILS SEE SHEET No 65

60 x 60 x 20 DEEP
C OF BRIDGE
FORMED RECESSES
- AND CONTROL LINE
SHALL BE FILLED
2% WITH GROUT AFTER

ERECTION OF RAILINGS (TYP)

M24 ANCHOR BOLT FOR

DETAILS SEE SHEET No 65

DETAIL C
-
0 100 200 300mm

100 50

10 NOMINAL GAP

TYPICAL CROSS SECTION

SECTION 1
58

325 4 200 325

D
61
2%
dgn
8M DCB_SL_T3.

GENERAL NOTES
0 150 300 450mm
SCALE OR AS SHOWN
150 75
NGS\

DENOTES THE GROUT USED SHALL BE SHRINKAGE COMPENSATED


STD DRAW I

HIGH FLOW CEMENTITIOUS GROUT EPIREZ SUPERFLOW HF OR CONBEXTRA HS

OR APPROVED EQUIVALENT.
8M _SL_T3\

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 60.
SI
DGE\
B1000_M ODULAR BRI NGLE LANE\

TYPICAL CROSS SECTION

NATED PROJECT
AT ABUTMENTS AND PIERS
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

DECK ASSEMBLY - SHEET B


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
21 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB10SL59
MB8SL59

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MDCB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


7 990
25
END OF 25

295 SUPERSTRUCTURE
B
A NOMINAL 20 THICK
-
- CELLULAR POLYSTYRENE

BACKER ROD

SEALANT (ST OR 15
20 x 20 CHAMFER
GN TYPES B OR C TO

SPECIFICATION B312)

SEALANT (GT OR

GN TYPES B OR C TO

SPECIFICATION B312)
C
-
BACKER ROD

LENTON THREADED BACKER ROD CELLULAR POLYSTYRENE SHEET

COUPLER EL25S13 CLASS H TO AS 1366.3

OR APPROVED
20
ELASTOMERIC JOINT DETAIL AT PARAPET
EQUIVALENT(TYP)
BEARING

20 200 200 200


PRECAST
300 220 210 210 HEADSTOCK

C OF PIER

JOINT DETAIL AT ABUTMENTS JOINT DETAIL AT PIERS

SECTION 2
58
SEALANT 10 25 10 SEALANT 10 25 10
(ST OR GT TYPE C (ST OR GT TYPE C

TO SPECIFICATION B312) DECK SURFACE TO SPECIFICATION B312) DECK SURFACE

7
3

3
GENERAL NOTES

0 150 300 450mm

20

20
SURFACES PRIMED IN SURFACES PRIMED IN SCALE OR AS SHOWN.
150 75
ACCORDANCE WITH ACCORDANCE WITH
dgn

40

40
MANUFACTURER'S MANUFACTURER'S MAXIMUM JOINT MOVEMENT ± 10mm.
8M DCC_SL_T3.

INSTRUCTIONS - TYP INSTRUCTIONS - TYP ALL SEALANTS SHALL CONFORM TO ROADS AND MARITIME SERVICES QA

SPECIFICATION B312.

SINGLE COMPONENT SEALANTS SHALL NOT BE USED IN ARID OR SEMI-ARID


NGS\

BACKER ROD REGIONS WEST OF THE GREAT DIVIDING RANGE. UNLESS COMPLETE
BACKER ROD
CURING IS GUARANTEED BEFORE OPENING TRAFFIC.
STD DRAW I

15mm CELLULAR 15mm CELLULAR BACKER RODS SHALL BE NON ABSORBENT, CLOSED CELL POLYETHYLENE
POLYSTYRENE SHEET POLYSTYRENE SHEET OR NEOPRENE (PARBURY'S EXPANDAFOAM BACKER ROD OR APPROVED
8M _SL_T3\

5 15 5 CONCRETE MODULE 5 15 5 CONCRETE MODULE EQUIVALENT) INSTALLED WITH 25% COMPRESSION.


20mm CELLULAR 20mm CELLULAR
THE SEALANT SHALL BE APPLIED BETWEEN 7:00am AND 11:00am, AT
POLYSTYRENE SHEET 20 POLYSTYRENE SHEET 20
CONSTRUCTION JOINT CONSTRUCTION JOINT TEMPERATURES NOT LESS THAN 10 deg C OR NOT MORE THAN 35 deg C.
NGLE LANE\

JOINT MOVEMENT FROM INSTALLATION SHALL NOT INDUCE STRAIN MORE

THAN THE ALLOWABLE STRAIN SPECIFIED IN RMS AS SPECIFICATION B312.


DETAIL A DETAIL B
SI
DGE\

- -
B1000_M ODULAR BRI

0 20 40 60 80 100mm 0 20 40 60 80 100mm
20 x 20 CHAMFER 15
SEALANT (GT OR GN 20 10 20 10
SEALANT (ST OR GT TYPES B OR C TO

NATED PROJECT
TYPES B OR C TO SPECIFICATION B312)

3 SPECIFICATION B312) 3
\
opm ent

20 15
- - SEALANT (ST OR GT ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH
20x20 CHAMFER

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


TYPES B OR C TO
n Devel

SPECIFICATION B312) SEALANT (GT OR GN


COUNTRY BRIDGE SOLUTIONS
BACKER ROD
dsi

15

TYPES B OR C TO MODULAR BRIDGE DRAWINGS


andar

SPECIFICATION B312)
25

TYPE 3 - 1 LANE - 8m SPAN


St

CELLULAR
ds_2015\

POLYSTYRENE DECK ASSEMBLY - SHEET C


CELLULAR POLYSTYRENE
SHEET
SHEET FOR CAST IN-SITU
andar

PREPARED BY

CONCRETE BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
i

DETAIL C SECTION 3 BACKER ROD


\Br

PREPARED CHECKED REGISTRATION


K:

- - No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
0 20 40 60 80 100mm BRIDGE No
0 20 40 60 80 100mm
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

20 10

NG I
20 10 PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
22 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL60

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MDCC_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


160 145
90 90

N24 REBAR M10 x 45 LONG REID

GALVANIZED ELEPHANTS
( 9
0
T ° FOOT FERRULES (TO BE FILLED

70
Y
P 80
) M10 X 175 WITH GROUT AFTER REMOVAL

TEMPORARY SUPPORT) 40 25 PLATE


LONG BOLTS

315

185
RESTRAINT AND

70 70
HOLDING DOWN 33 HOLE FOR

40
A
M30 THREADED ROD

60
- BRACKET. FOR

80
130
RESTRAINT AND
DETAILS SEE
HOLDING DOWN
SHEET No 62
1 1 TEMPORARY BRACKET. FOR
- - GROUT SUPPORT TIMBER DETAILS SEE

NOM
25
SHEET No 62
TEMPORARY

TIMBER PACKER M10 X 240 LONG WASHER PLATE


160 100 BOLTS WITH M10
96 REQUIRED

°
0

)
NUT AND WASHER

9
0 50 100 150mm

P
Y
T
MODULE RESTRAINT AND HOLDING DOWN BRACKET

(
50 25

M30 x 140 LONG HIGH

STRENGTH BOLTS
105 105 TEMPORARY SUPPORT ASSEMBLY
N24 REBAR
PROPERTY CLASS 8.8 TO BE FIXED TO THE MODULE IN THE CASTING YARD AND SHALL

WITH M30 HIGH STRENGTH NOT BE USED FOR TEMPORARY SUPPORT OF PRECAST MODULE.
DETAIL D DENOTES OR SUITABLE ALTERNATIVE TEMPORARY SUPPORT AND
WASHER TO AS/NZS 1252

LENTON BOLT COUPLERS 59 TO BE REMOVED AFTER GROUTING AND FIXING BRACKET ON SITE

EL25S13 OR APPROVED

EQUIVALENT GENERAL NOTES


0 150 300 450mm
RESTRAINT AND 45

HOLDING DOWN 150 75


SCALE OR AS SHOWN
BRACKET

STEEL PLATES SHALL CONFORM TO AS/NZS 3678-250.

125
STEEL SECTIONS SHALL CONFORM TO AS/NZS 3679.1-300.

70 70
( TYP) ( TYP)( TYP) ( TYP)
25

BOLTING CATEGORY FOR HIGH STRENGTH STEEL BOLTS AND THREADED

125
RODS SHALL BE 8.8/S IN ACCORDANCE WITH AS 5100.6.
OF PIER
HIGH STRENGTH STEEL NUTS FOR STRUCTURAL BOLTING SHALL BE
100

2/60 x 6PL x 200 PROPERTY CLASS 8 TO AS/NZS 1252.


PLATE. FOR 150
THE WELD CATEGORY SHALL BE SP IN ACCORDANCE WITH AS/NZS 1554.1
DETAILS SEE ALL WELDING SHALL CONFORM TO AS/NZS 1554.1 WITH ADDITIONAL
160

SHEET No 62 REQUIREMENTS AS GIVEN IN ROADS AND MARITIME SERVICES

SPECIFICATION B204.
130

AREA OF ANCHOR BOLT TO BE IN CONTACT WITH GROUT SHALL BE


dgn

SECTION 2
8M DT_SL_T3.

WRAPED WITH DENSO TAPE.

- ALL FASTENERS TO COMPLY WITH THE REQUIREMENTS OF RMS

SPECIFICATION B240.
NGS\

SECTION 1 EDGES TO BE PROTECTIVE TREATED SHALL BE ROUNDED TO A RADIUS

OF 1.5mm UNLESS SPECIFIED OTHERWISE.


STD DRAW I

-
AFTER ASSEMBLY DAMAGED GALVANISED SURFACES SHALL BE

RESTRAINT AND HOLDING DOWN BRACKET RENOVATED WITH TWO PACK ORGANIC ZINC-RICH PRIMER.
8M _SL_T3\

ALL STEEL COMPONENTS SHALL BE HOT DIP GALVANIZED AFTER


N24 REBAR
LAYOUT AT PIERS FABRICATION IN ACCORDANCE WITH ROADS AND MARITIME SERVICES

SPECIFICATION B241.
RECESS TO BE FILLED WITH
NGLE LANE\

BOLTS, RODS, NUTS AND WASHERS SHALL BE HOT DIP GALVANIZED IN


EPOXY PASTE AFTER
LENTON BOLT COUPLERS ACCORDANCE WITH AS 1214.
SNUG TIGHTENING
EL25S13 OR APPROVED DENOTES THE GROUT USED SHALL BE SHRINKAGE COMPENSATED
( TYP) ( TYP)( TYP)( TYP)
SI

THIN NUTS
DGE\

EQUIVALENT HIGH FLOW CEMENTITIOUS GROUT EPIREZ SUPERFLOW HF OR CONBEXTRA HS


35

RECESS IN MODULE
FACE OF CURTAIN WALL
B1000_M ODULAR BRI

OR APPROVED EQUIVALENT.

10mm POLYSTYRENE
100

RESTRAINT AND
CLASS M
HEXAGON THIN NUT
HOLDING DOWN
ISO 4035-M30-05 TO 80 x 80 x 1.5 HDPE WITH

NATED PROJECT
160

BRACKET
AS/NZS 1112.4. 33 HOLE
\
opm ent

SNUG TIGHT ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


80 x 80 x 25 WASHER

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


130
n Devel

PLATE
COUNTRY BRIDGE SOLUTIONS
M30 HIGH STRENGTH
dsi

M30 x 190 LONG HIGH


MODULAR BRIDGE DRAWINGS
andar

WASHER TO AS/NZS 1252


STRENGTH THREADED TYPE 3 - 1 LANE - 8m SPAN
St

ROD PROPERTY M30 HIGH STRENGTH


ds_2015\

NUT PROPERTY RESTRAINT AND HOLDING DOWN BRACKET - SHEET A


CLASS 8.8 TO AS/NZS 1252
CLASS 8 TO AS/NZS 1252
andar

PREPARED BY
DETAIL A BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

-
SECTION 1 www.rms.gov.au
i
Br

0 100 200 300mm


\

PREPARED CHECKED REGISTRATION


K:

-
No OF PLANS
100 50
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

RESTRAINT AND HOLDING DOWN BRACKET

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
LAYOUT AT ABUTMENTS PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
23 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL61

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MDT_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


400

110 90 90 110

25
130 160 100
70 70
170
32 PLATE

80
TYP
76
12 x 12
8
TYP 10 THREADED
8 20 CHAMFER

400
HOLE ELEVATION
170 x 32 PL x 346

RESTRAINT PLATE
3 25 3 33 FOR M30 BOLTS. HOLES TO BE
- - MATCH DRILLED USING A

TEMPLATE AFTER PLACEMENT OF


2 2
- - COUPLERS IN THE PRECAST

160
HEADSTOCK/SILL BEAM

346
TYP 100 160 130
95 105 105 95
MODIFIED
400
WELDED COLUMN

108
400 WC 212
END ELEVATION
ELEVATION
PLAN
RESTRAINT AND HOLDING
RESTRAINT PLATE
DOWN BRACKET 48 REQUIRED
24 REQUIRED 0 100 200 300mm

0 100 200 300mm 100 50

100 50

400 400
110 x 20 x 350
40 x 50 LONG SLOTTED HOLES. 100 100 STIFFENER 200

HOLES IN TOP FLANGE TO BE MATCH PLATES(TYP) 6PL


20
DRILLED USING A TEMPLATE AFTER
12 HOLES (TYP)

60
PLACEMENT OF COUPLERS IN THE
16 x 32 PLATE

100
100

PRECAST MODULE
346 LONG 30 30

PLATE

160
160

346

390
390

48 REQUIRED
dgn
8M DTB_SL_T3.

0 100 200 300mm


50

100 50

130
130

40
NGS\

GENERAL NOTES
STD DRAW I

0 100 200 300mm


105 105 SCALE OR AS SHOWN
100 50
90 90
210
8M _SL_T3\

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 61.
180
NGLE LANE\

TOP VIEW

SECTION 3
110 x 20 x 350 400
SI
DGE\

STIFFENER
-
70 FOR M30 BOLTS. HOLES IN BOTTOM
B1000_M ODULAR BRI

PLATES(TYP) FLANGE TO BE MATCH DRILLED USING A

TEMPLATE AFTER PLACEMENT OF

16 x 32 PLATE COUPLERS IN THE PRECAST


100

HEADSTOCK/SILL BEAM

NATED PROJECT
346 LONG
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


160
n Devel

COUNTRY BRIDGE SOLUTIONS


390
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St

70 FOR M30
130
ds_2015\

RESTRAINT AND HOLDING DOWN BRACKET - SHEET B


andar

PREPARED BY

105 105 BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
210
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

SECTION 2

S CONFI
BRIDGE No
10/

DRAWING
- W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
24 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL62

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MDTB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


EJ EJ EJ EJ
TYPE B TYPE A2 TYPE A1 TYPE A2 TYPE A1 TYPE A2 TYPE A1 TYPE C

ABUTM ENT A

ABUTM ENT B
OF BRIDGE

AND CONTROL LINE

SPAN 1 SPAN 2 SPAN 3

ER 1

ER 2
PI

PI
TYPE C TYPE A1 TYPE A2 TYPE A1 TYPE A2 TYPE A1 TYPE A2 TYPE B

EJ EJ EJ EJ

PANEL LAYOUT
0 1 500 3 000 4 500mm

1 500 750

4 820 3 960

600 2 500 1 720 980 2 000 980

INSIDE ELEVATION INSIDE ELEVATION


65 150 150 65 65 150 100 65
dgn
8M BRA_SL_T3.
8M _SL_T3\

150 x 75 x 5 RHS RAILS 150 x 75 x 5 RHS RAILS

FOR DETAILS PLAN FOR DETAILS FOR DETAILS PLAN FOR DETAILS
NGLE LANE\

SEE SHEET No 67 SEE SHEET No 66 SEE SHEET No 66 SEE SHEET No 66


PANEL TYPE B PANEL TYPE A2
GENERAL NOTES
2 REQUIRED 6 REQUIRED
SI

0 200 400 600 800 1 000mm


DGE\

SCALE OR AS SHOWN
4 820 3 960 200 100
B1000_M ODULAR BRI

FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 65.
1 720 2 500 600 980 2 000 980

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

COUNTRY BRIDGE SOLUTIONS


dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St

65 150 INSIDE ELEVATION 150 65 65 100 INSIDE ELEVATION 150 65


ds_2015\

TRAFFIC BARRIER RAILING - SHEET A


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

150 x 75 x 5 RHS RAILS 150 x 75 x 5 RHS RAILS No OF PLANS


SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

PLAN

S CONFI
FOR DETAILS PLAN FOR DETAILS FOR DETAILS FOR DETAILS BRIDGE No
10/

DRAWING
SEE SHEET No 66 SEE SHEET No 66 SEE SHEET No 66 W Ariyaratne D.G.C. ADey
7/

SEE SHEET No 67

NG I
PANEL TYPE C PANEL TYPE A1 PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
24 AM

2 REQUIRED 6 REQUIRED 07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL64

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBRA_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


GENERAL NOTES
0 100 200 300mm
250 SCALE OR AS SHOWN
100 50
54 150
8 ALL STEEL PLATE SHALL CONFORM TO AS/NZS 3678-250.
75 C OF POST
-

15
RECTANGULAR HOLLOW SECTIONS SHALL CONFORM TO

AS/NZS 1163-C350LO.

75
ALL FASTENERS MUST CONFORM TO THE REQUIREMENTS OF ROADS AND
CUT FROM MARITIME SERVICES QA SPECIFICATION B240.
175 x 16 PL x 595 LONG DIMENSIONS AND SHAPE FOR CUP HEAD BOLTS SHALL BE IN ACCORDANCE

R
WITH AS/NZS 1390.

300
40
TYP
5 HIGH STRENGTH STEEL CUP HEAD BOLTS SHALL BE PROPERTY CLASS 8.8

225
WITH MATERIAL AND MECHANICAL PROPERTIES IN ACCORDANCE WITH
150 x 75 x 5 SHS RAILS AS/NZS 1252 AND SHALL BE MARKED DURING MANUFACTURE TO DESIGNATE

THEM AS HIGH STRENGTH STEEL BOLTS.

595

630
HIGH STRENGTH STEEL NUTS FOR STRUCTURAL BOLTING SHALL BE

75
PROPERTY CLASS 8 TO AS/NZS 1252.

BOLTING CATEGORY FOR HIGH STRENGTH STEEL CUP HEAD BOLTS AND

FOR HIGH STRENGTH STEEL BOLTS SHALL BE 8.8/S IN ACCORDANCE WITH

310
225 AS 5100.6.

THE WELD CATEGORY SHALL BE SP IN ACCORDANCE WITH AS/NZS 1554.1


9 15 175 35 9
ALL WELDING SHALL CONFORM TO AS/NZS 1554.1 WITH ADDITIONAL
- -
15
REQUIREMENTS AS GIVEN IN ROADS AND MARITIME SERVICES

SPECIFICATION B204.

WELDING SYMBOLS COMPLY WITH AS 1101.3.


8

20
RAILINGS AND CONNECTORS SHALL BE HOT-DIP GALVANIZED AFTER
-
FABRICATION.
15 135 135 15 PTFE SPACER SHALL BE 100% VIRGIN POLYTETRAFLUOROETHYLENE

300 CONFORMING TO ISO 13000-1 GRADE 1 AND SHALL BE UNFILLED, NOT

LUBRICATED AND NOT DIMPLED.

SEAM WELD INSIDE RHS TO BE GROUND OFF FOR 250mm MINIMUM FROM

END OF RAIL.
INSIDE ELEVATION CONNECTORS TO BE TRIAL FITTED BEFORE GALVANIZING TO ENSURE
SECTION 8 LOOSE FIT.
POST SHALL BE PERPENDICULAR TO BASE PLATE
- THE LONGITUDINAL SEAM IN RHS MEMBERS SHALL BE ON THE UNDERSIDE

OF THE RAILS.
BASE PLATE STEEL WASHER SHALL CONFORM TO AS 1237.1 PRODUCT GRADE A.
225 x 20 PL 225 SUPPLY OF BOLTS, NUTS AND WASHERS SHALL BE IN ACCORDANCE
4/ 30 X 34 LONG
x 300 LONG 55 120 50 WITH ROADS AND MARITIME SERVICES SPECIFICATION B240.
SLOTTED HOLES TYP
EDGES TO BE PROTECTIVE TREATED SHALL BE ROUNDED TO A RADIUS
15

30
OF 1.5mm UNLESS SPECIFIED OTHERWISE.

AFTER ASSEMBLY DAMAGED GALVANISED SURFACES SHALL BE


C OF POST

90
dgn
8M BRB_SL_T3.

RENOVATED WITH TWO PACK ORGANIC ZINC-RICH PRIMER.


135

ALL STEEL COMPONENTS SHALL BE HOT DIP GALVANIZED AFTER


120

300

M24 NUT AND WASHER FABRICATION IN ACCORDANCE WITH ROADS AND MARITIME SERVICES

M24 NUT AND WASHER HIGH-STRENGTH STEEL SPECIFICATION B241.


NGS\

34

135

HIGH-STRENGTH STEEL PROPERTY CLASS 8 BOLTS NUTS AND WASHERS SHALL BE HOT DIP GALVANIZED IN
STD DRAW I

PROPERTY CLASS 8 ACCORDANCE WITH AS 1214.


90

60 x 4 PLATE x 60 WASHERS 60 x 4 PLATE x 60 WASHERS


WITH 26 HOLES AT CENTRE WITH 26 HOLES AT CENTRE
8M _SL_T3\

15

TYP 15 175 35
4/60 x 4 PL x 60 WASHERS HEXAGON THIN NUT ISO 4035-M24-04 HEXAGON THIN NUT ISO 4035-M24-04
NGLE LANE\

WITH 26 HOLE AT CENTRE TO AS 1112.4 TO AS 1112.4


SECTION 9 FOR M24 BOLTS TYP

- M24 x 320 LONG HIGH-STRENGTH BOLT FOR M24 x 380 LONG HIGH-STRENGTH BOLT FOR
SI
DGE\

WITH THREAD LENGTH 100 PROPERTY CLASS 8.8 WITH THREAD LENGTH 100 PROPERTY CLASS 8.8

TO AS/NZS 1252
B1000_M ODULAR BRI

TO AS/NZS 1252

M24 ANCHOR BOLT ASSEMBLY M24 ANCHOR BOLT ASSEMBLY


64 REQUIRED 64 REQUIRED

NATED PROJECT
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


0 100 200 300mm 0 100 200 300mm
n Devel

COUNTRY BRIDGE SOLUTIONS


100 50 100 50
dsi

MODULAR BRIDGE DRAWINGS


andar

TYPE 3 - 1 LANE - 8m SPAN


St
ds_2015\

TRAFFIC BARRIER RAILING - SHEET B


andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
25 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL65

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBRB_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


1 4
2 M20 x 115 HIGH STRENGTH STEEL CUP
- - 40 NOM GAP
-
RAIL CONNECTOR HEAD BOLTS, THREAD LENGTH 60 WITH
135
RECTANGULAR HIGH STRENGTH STEEL NUT AND
8
HOLES WASHER 4 ASSEMBLIES REQUIRED PER

CONNECTION
1

61

61
53
R10 TYP
-
SQUARE COLLAR ON BOLT
520
8 CUT AND BENT FROM

8 PLATE x 520 LONG(TYP)


SLOTTED 4
2
-
ELEVATION -
HOLES SECTION 3
VIEW 2
-
4/ 22 x 40 LONG
-
SLOTTED HOLES 75 100 170 100 75 2/22 x 22 SQUARE HOLES IN TOP FACE
IN BOTTOM FACE OF EACH END OF RAIL
40 100 65 65 100 SECTION 4
OF RAIL CONNECTOR 2/ 22 HOLES IN BOTTOM FACE

OF EACH END OF RAIL -


0 20 40 60 80 100mm
=
135

20 10

75
=

150
3 3
- -

4/22 x 40 LONG RECTANGULAR HOLES

VIEW 1 IN TOP FACE OF RAIL CONNECTOR


150 x 75 x 5 RHS RAIL
- PLAN

RAIL CONNECTOR ASSEMBLY AT RAIL CONNECTION


CUP HEAD BOLTS NOT SHOWN
REQUIRED

JOINT DETAILS - TYPICAL JOINT

M20 x 115 HIGH STRENGTH STEEL CUP


5
HEAD BOLTS, THREAD LENGTH 60 WITH
- 7
40 GAP
4/ 22 SLOTTED - HIGH STRENGTH STEEL NUT AND
RAIL CONNECTOR AT EXPANSION JOINT
HOLES WASHER 4 ASSEMBLIES REQUIRED PER

CONNECTION
51

SQUARE COLLAR ON BOLT


670

5
- 4/ 22 SLOTTED REGULAR 280 x 120 x 3 REGULAR 280 x 120 x 3
ELEVATION 7
PTFE SPACER 2/ 40 HOLE PTFE SPACER 2/ 40 HOLE
dgn

HOLES
- REGULAR 280 x 120 x 3
8M BRC_SL_T3.

SECTION 6 PTFE SPACER 40 HOLE


SECTION 7
-
2/22 x 22 SQUARE HOLES IN TOP FACE -
NGS\

OF EACH END OF RAIL


0 20 40 60 80 100mm
STD DRAW I

100 150 170 150 100 2/ 22 HOLES IN BOTTOM FACE


20 10
OF EACH END OF RAIL 150 65 65 150
91
8M _SL_T3\

75
=
110

150
NGLE LANE\

6 6
=

- -

GENERAL NOTES
SI
DGE\

0 100 200 300mm


4/ 22 x 91 LONG SLOTTED HOLES 150 x 75 x 5 RHS RAIL SCALE OR AS SHOWN
B1000_M ODULAR BRI

PLAN 100 50
IN TOP AND BOTTOM FACE PLAN
RAIL CONNECTOR FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 65.
ASSEMBLY AT RAIL CONNECTION
REQUIRED
CUP HEAD BOLTS NOT SHOWN

NATED PROJECT
280
\
opm ent

110 ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


8
n Devel

2/ 40 HOLE
COUNTRY BRIDGE SOLUTIONS
120
dsi

51

MODULAR BRIDGE DRAWINGS


43
andar

R10 TYP 3 THICK


TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

8
CUT AND BENT FROM
65 150 65
TRAFFIC BARRIER RAILING - SHEET C
8 PLATE x 670 LONG(TYP)
andar

PREPARED BY
PTFE SPACER BRIDGE ENGINEERING SECTION
St

PHONE (02) 8837-0811


dge\

VIEW 5 www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

-
No OF PLANS
SAssi ADey

DENTI
APPROVED FOR USE DESIGN
2016

S CONFI
BRIDGE No
10/

DRAWING
W Ariyaratne D.G.C. ADey
7/

JOINT DETAILS - EXPANSION JOINT

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
26 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL66

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBRC_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


8
10 11
- -
CUT AND BEND

FROM 8 PLATE

51
390

43
10
390 LONG (TYP)

12 410 20 140 150 100 12


- - A
-
150x75x5 RHS

6
8

6
10

8
102

22

51 22
10
35
110
176

176
8
DETAIL A
-

249

249
0 20 40 60 80 100mm
TYP 14

540

520

540
530

- 20 10
190

190
13 13

8
- - 10 10

51
35
340

8
THRIE BEAM

151
154
GUARDRAIL

161
164

14 2/ 40 HOLE

120
-
3 THICK

10
10
20 NOM. GAP REGULAR 340 x 120 x 3
10
6/ 18 HOLES FOR
PTFE SPACER 2/ 40 HOLE 95 150 95
M16 BOLTS GRADE 8.8 123 108 108 71 50 NOM. GAP 60 80

PTFE SPACER

10
ELEVATION
11 SECTION 10 SECTION 11
- -
- -
20

70 70
M20 x 115 HIGH STRENGTH STEEL CUP HEAD
TYP TYP
BOLTS, THREAD LENGTH 60 WITH HIGH

STRENGTH STEEL NUT AND WASHER


150

110
2 ASSEMBLIES REQUIRED PER CONNECTION
20

2/ 22x70 LONG

SLOTTED HOLES 8 THICK PLATE

10 400 20 140 150 100 IN TOP AND BOTTOM


dgn

SQUARE COLLAR ON BOLT


8M BRD_SL_T3.

FACE(TYP) THRIE BEAM TERMINAL


820
CONNECTOR (B006) TOP OF ABUTMENT LOW PERFORMANCE

NOT USED CONNECTION BRACKET WINGWALL TRAFFIC BARRIER

VIEW 12
NGS\

REGULAR 340 x 120 x 3


THRIE BEAM 500 501 834
-
STD DRAW I

PTFE SPACER 2/ 40 HOLES


AND POSTS
123 108 108 71 GLUED TO RHS FOR

SECTION 14 EASE OF INSTALLATION.


10 THICK PLATE
8M _SL_T3\

SEE DETAIL
20

70 70 -
TYP TYP
70

0 20 40 60 80 100mm

800
55
NGLE LANE\

110

535

20 10
10

55
80

GENERAL NOTES
SI

20
DGE\

2/ 22x70 LONG 0 100 200 300mm


SCALE OR AS SHOWN
B1000_M ODULAR BRI

SLOTTED HOLES
410 20 140 150 100 100 50
IN TOP AND BOTTOM
FOR OTHER GENERAL NOTES RELATING TO THIS SHEET, SEE SHEET No 65.
820 FACE(TYP)

NATED PROJECT
SECTION 13
\
opm ent

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH

- TYPICAL END CONNECTION AT APPROACHES

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


n Devel

0 200 400 600 800 1 000mm


COUNTRY BRIDGE SOLUTIONS
65 150
dsi

MODULAR BRIDGE DRAWINGS


200 100
andar

150x75x5 RHS
TYPE 3 - 1 LANE - 8m SPAN
St
ds_2015\

TRAFFIC BARRIER RAILING- SHEET D


75
andar

PREPARED BY

BRIDGE ENGINEERING SECTION


St

PHONE (02) 8837-0811


dge\

www.rms.gov.au
\ i
Br

PREPARED CHECKED REGISTRATION


K:

2/22x22 SQUARE HOLES IN


No OF PLANS
TOP FACE OF RAIL. SAssi ADey

DENTI
DESIGN
PLAN APPROVED FOR USE
2016

2/ 22 HOLES IN BOTTOM

S CONFI
BRIDGE No
10/

DRAWING
FACE OF RAIL W Ariyaratne D.G.C. ADey
7/

NG I
ASSEMBLY AT END CONNECTION PRINCIPAL ENGINEER BRIDGES ISSUE STATUS

S DRAW I
27 AM

07.10.2016 SalahAssi 07.10.2016


23:

ISSUE No SHEETS
40 SHEET No MB8SL67

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBRD_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015


SHAPE AUSTRALIAN STANDARD SHAPE AUSTRALIAN STANDARD SHAPE AUSTRALIAN STANDARD SHAPE NON STANDARD SHAPE NON STANDARD SHAPE NON STANDARD
CODE SHAPE CODE SHAPE CODE SHAPE CODE SHAPE CODE SHAPE CODE SHAPE
B
B E
C C FITMENT

BENDS

A
A
AZ HZ

A
S LL VL

A
D

270

270
C
A
FITMENT
B
BENDS B

A B FITMENT

175
175
BENDS
A C C

A
A
CZ KZ

A
FITMENT

B
D
H SH XT

A
FITMENT

175
BENDS
B BENDS
B C
B ELEVATION END VIEW

B
FITMENT

A C BENDS

E
D
DZ

D
A
HH VV CT

A
D = OD

270

270
B
B
D
A = LAP

E A
B
A
A
D

C FZ E FITMENT

B
V J HT

D
FITMENT

A
D
B
BENDS F BENDS

C B C C

A C
A
BAR MARKING LEGEND

B
A

D
L JJ R THE METHOD USED TO LABEL REINFORCEMENT STRUCTURE ELEMENT DENOTATIONS USED FOR PRECAST MODULES ARE:

D
ON THE DRAWINGS IS AS FOLLOWS: E FOR EXTERNAL PRECAST MODULE
B E
A1 10-N16-S-300EF T FOR INTERNAL PRECAST MODULE
R = EXT RADIUS

B STRUCTURE ELEMENT DENOTATIONS USED ELSEWHERE ARE :


A INFORMATION FOR PLACING
A FOR ABUTMENT A FOOTINGS
SPACING ALONG LIMIT LINE
INCLUDING STITCH POUR
C

BAR SHAPE CODE


D

B
LH A SP RC BAR SIZE IN MILLIMETRES B FOR ABUTMENT B FOOTINGS

B
BAR STRUCTURAL PROPERTIES INCLUDING STITCH POUR REINFORCEMENT NOTES
A C
NUMBER OF BARS IN THE SET R FOR ABUTMENT B 1 AUSTRALIAN STANDARD BAR SHAPES ARE IN ACCORDANCE WITH
dgn

BAR NUMBER IN SEQUENCE RETAINING WALLS AS 1100.501.


8M BARSHP_SL_T3.

A A
B STRUCTURE ELEMENT DENOTATION F FOR FOOTING AT PIERS 2 BAR SIZE IS THE NOMINAL DIAMETER IN MILLIMETRES, OR THE
'A' IS IN THE WHERE THE BAR SPACING IS APPROXIMATE C FOR COLUMNS AT PIERS AS/NZS 4671 FABRIC NUMBER.
B

D = BEND DIA. DIRECTION FITMENT W FOR WINGWALLS 3 THE GRADE OF REINFORCEMENT, IF NOT STATED ON THE DRAWINGS,
U F T ONLY, THE FOLLOWING FORMAT SHALL BE USED:
B

A
OF THE MAIN BENDS A1 10-N16-S-300EF APPROX INCLUDING STITCH POUR SHALL BE D500N TO AS/NZS 4671.
C
NGS\

C WIRES H FOR PIER HEADSTOCK 4 WHERE SHOWN ON THE DRAWINGS, "W" SHALL DENOTE PLAIN ROUND
STD DRAW I

S FOR ABUTMENT SILL BEAMS REINFORCING BARS EQUIVALENT TO GRADE R500L TO AS/NZS 4671.
D FOR DECK 5 WHERE SHOWN ON THE DRAWINGS, RL AND SL SHALL DENOTE WELDED

REINFORCING FABRIC (RECTANGULAR AND SQUARE), RESPECTIVELY.


8M _SL_T3\

6 DIMENSIONS SHOWN ON BAR SHAPES DIAGRAMS ARE MEASURED


SHAPE ROADS AND MARITIME SERVICES SHAPE ROADS AND MARITIME SERVICES SHAPE ROADS AND MARITIME SERVICES SHAPE ROADS AND MARITIME SERVICES FROM THE OUTSIDE FACES OF THE BARS AND ARE IN MILLIMETRES.
CODE STANDARD SHAPE CODE STANDARD SHAPE CODE STANDARD SHAPE CODE STANDARD SHAPE 7 THE INCLUDED ANGLE OF ANY BEND SHALL BE A RIGHT ANGLE IF
NGLE LANE\

E B C A NO DIMENSION SHOWN.

FITMENT FITMENT 8 BARS OF DIAMETER GREATER THAN 24mm SHALL NOT BE REBENT.
FITMENT
SI

FITMENT 9 BAR BENDING AND HOOK DETAILS SHALL BE IN ACCORDANCE WITH


A

BENDS BENDS
D
A
DGE\

XH

B
A E N

D
BENDS SECTION 5.13 OF AS 5100-BRIDGE DESIGN.
BENDS AND AND
B1000_M ODULAR BRI

B C HOOKS HOOK
B B C

B C D C

NATED PROJECT
FITMENT FITMENT
B
\
opm ent

BENDS HOOKS

B
A
B G P Y
B

ISSUE DATE ADMENDMENT DESCRIPTION PREP CHECK AUTH


C
E

AND

AL AND SHALL ONLY BE USED FOR THE PURPOSE OF THE NOM I


A
n Devel

FITMENT HOOKS COUNTRY BRIDGE SOLUTIONS


D BENDS A
dsi

MODULAR BRIDGE DRAWINGS


andar

A A
FITMENT TYPE 3 - 1 LANE - 8m SPAN
St

FITMENT
ds_2015\

BENDS
BENDS
BAR SHAPES DIAGRAM
B

C K Q
B

AND
E
andar

PREPARED BY

HOOKS BRIDGE ENGINEERING SECTION


St

C E B C D C D
PHONE (02) 8837-0811
dge\

www.rms.gov.au
i
Br

B A
\

PREPARED CHECKED REGISTRATION


K:

A No OF PLANS
FITMENT
SAssi ADey

DENTI
FITMENT APPROVED FOR USE DESIGN
2016

A
C

BENDS BENDS

S CONFI
D = INTERNAL DIA
B

BRIDGE No
D M W
10/

DRAWING
W Ariyaratne D.G.C. ADey
D

AND
7/

NG I
PRINCIPAL ENGINEER BRIDGES ISSUE STATUS
B HOOKS

S DRAW I
28 AM

C
C D
07.10.2016 SalahAssi 07.10.2016
23:

ISSUE No SHEETS
40 SHEET No MB10SL68
MB8SL68

THI
DATE BRIDGE ENGINEER (NEW DESIGN)
11:

CAD No 8MBARSHP_SL_T3.dgn COPYRIGHT ROADS AND MARITIME SERVICES 2015

You might also like