SHAPOORJI PALLONJI AND COMPANY PRIVATE LIMITED

GE DIESEL LOCOMOTIVE FACTORY, MARHORA

Details of Approved Concrete Mix-Design
Lab. :- Site
Mix Proportion by
Trial Weight of Cement Admixture
Consumption Norms
Observations
Cement Free Loose Dry % Admixture by Total
Sr. No. / Cement Cement Flyash Free Sand % 20 mm % 12.5 mm Density/Cu wt. of Cement After 30 After 45
Grade Type / Water % Sand Volume Admixture Initial
No Ref. Brand (Kg) (Kg) W/B (Kg) 20 mm (Kg) 10 mm (Kg) m (Normal
mint. mint
Grade F. A. C. A. Brand Type (Kg) Sand 20 mm 10 mm Aggregate Atmosphere) (Kg) Slump
No.
(Slump (Slump
(mm)
mm) mm)
M-30 AT-Plast VZ
1 1
(Pile)
Jaypee OPC 43 351.00 80.00 1.8 3.4 ADO
100
0.39 168.09 36.14 666.54 31.93 588.88 31.93 588.88 0.44 0.37 0.40 1.21 2365.76 0.55 2.37 185 170 165

M-30 AT-Plast VZ
2 2
(Pile)
Jaypee OPC 43 420.00 N.A 2.0 3.8 ADO
100
0.37 155.40 36.12 692.00 31.94 612.00 31.94 612.00 0.46 0.39 0.41 1.26 2493.92 0.6 2.52 Collapse 190 175

M-30 AT-Plast VZ
3 3
(Pile)
Ambuja OPC 43 432.00 N.A 2.3 4.4 ADO
100
0.39 168.48 37.13 681.34 31.43 576.80 31.43 576.80 0.45 0.36 0.39 1.20 2438.01 0.6 2.59 Collapse 195 175

M-30 AT-Plast VZ
4 4
(Pile)
Ambuja OPC 43 352.00 80.00 1.8 3.4 ADO
100
0.39 168.48 37.13 681.34 31.43 576.80 31.43 576.80 0.45 0.36 0.39 1.20 2358.01 0.6 2.59 Collapse 190 145

M-45 AT-Plast VZ
5 5
(Pile)
Ambuja OPC 43 450.00 N.A 2.0 3.8 ADO
100
0.37 166.50 35.90 672.00 32.05 600.00 32.05 600.00 0.45 0.38 0.40 1.23 2491.43 0.65 2.93 Collapse 190 170

M-30 AT-Plast VZ
6 6
(Pile)
Ambuja PPC 420.00 N.A 1.7 3.2 ADO
100
0.37 155.40 37.14 703.00 31.43 595.00 31.43 595.00 0.47 0.37 0.40 1.24 2471.13 0.7 2.73 Collapse 195 175

M-30 AT-Plast VZ
7 7
(Pile)
Ambuja OPC 43 380.00 50.00 2.0 3.8 ADO
100
0.39 167.70 37.12 680.00 31.44 576.00 31.44 576.00 0.45 0.36 0.39 1.20 2382.28 0.60 2.58 Collapse 190 175

M-15 AT-Plast VZ
8 8
(PCC)
Ambuja OPC 43 210.00 90.00 2.3 4.4 ADO
100
0.60 180.00 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2316.05 0.35 1.05 Collapse 190

M-15 AT-Plast VZ
9 9
(PCC)
Jaypee OPC 43 210.00 90.00 1.8 3.4 ADO
100
0.60 180.00 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2316.05 0.35 1.05 Collapse 175

M-30 AT-Plast VZ
10 10
(STR)
Jaypee OPC 43 320.00 80.00 1.8 3.4 ADO
100
0.39 156.00 37.10 710.00 31.45 602.00 31.45 602.00 0.47 0.38 0.41 1.26 2392.40 0.60 2.40 Collapse 185

M-30
11 11
(Pile)
Ambuja OPC 43 352.00 80.00 2.0 3.8 SIKA 5061 NS 0.39 168.48 36.79 681.00 31.60 585.00 31.60 585.00 0.45 0.37 0.39 1.21 2374.07 0.60 2.59 Collapse 180

M-30
12 12
(STR)
Ambuja OPC 43 320.00 80.00 1.58 3.01 SIKA 5061 NS 0.39 156.00 36.80 704.00 31.60 604.50 31.60 604.50 0.47 0.38 0.41 1.26 2391.40 0.60 2.40 Collapse 185

M-30 AT-Plast VZ
13 13
(STR)
Ambuja OPC 43 350.00 80.00 1.58 3.01 ADO
100
0.39 167.70 37.13 682.34 31.43 577.66 31.43 577.66 0.45 0.36 0.39 1.20 2357.30 0.45 1.94 Collapse 180

M-30
14 14
(Pile)
Jaypee OPC 43 380.00 50.00 1.89 3.34 SIKA 5061 NS 0.39 167.70 36.81 689.00 31.60 591.50 31.60 591.50 0.46 0.37 0.40 1.23 2422.07 0.55 2.37 Collapse 190

M-30
15 15
(STR)
Jaypee OPC 43 360.00 50.00 1.99 3.53 SIKA 5061 NS 0.39 160.00 36.80 704.00 31.60 604.50 31.60 604.50 0.47 0.38 0.41 1.26 2435.05 0.50 2.05 Collapse 190

M-30 AT-Plast VZ
16 16
(Pile)
Jaypee OPC 43 380.00 50.00 1.8 3.4 ADO
100
0.39 167.70 37.05 684.00 31.47 581.00 31.47 581.00 0.45 0.37 0.39 1.21 2395.64 0.45 1.94 Collapse 185

M-30 AT-Plast VZ
17 17
(STR)
Jaypee OPC 43 360.00 50.00 2.0 3.8 ADO
100
0.41 168.10 36.80 704.00 31.60 604.50 31.60 604.50 0.47 0.38 0.41 1.26 2442.95 0.45 1.85 Collapse 185

M-30 AT-Plast VZ
18 18
(Pile)
Ambuja OPC 43 352.00 80.00 1.58 3.01 ADO
100
0.39 168.48 36.79 681.00 31.60 585.00 31.60 585.00 0.45 0.37 0.39 1.21 2373.86 0.55 2.38 Collapse 190

19 19 M-20 Ambuja OPC-43 250.00 80.00 2.87 5.08 SIKA 5061 NS 0.48 158.40 36.79 688.00 31.60 591.00 31.60 591.00 0.46 0.37 0.40 1.23 2279.89 0.45 1.49 200 170

M-30 AT-Plast VZ
20 20
(STR)
Jaypee OPC 43 310.00 100.00 1.89 3.48 ADO
100
0.39 159.90 37.13 691.00 31.43 585.00 31.43 585.00 0.46 0.37 0.39 1.22 2332.95 0.50 2.05 Collapse 190

M-30 AT-Plast VZ
21 21
(Pile)
Ultratech OPC 43 352.00 80.00 2.70 5.21 ADO
100
0.39 168.48 37.13 681.34 31.43 576.80 31.43 576.80 0.45 0.36 0.39 1.20 2358.01 0.60 2.59 Collapse 200

M-30 AT-Plast VZ
22 22
(STR)
Ambuja PPC 417.00 N.A 4.31 6.48 ADO
100
0.38 158.46 37.13 701.87 31.43 594.19 31.43 594.19 0.47 0.37 0.40 1.24 2467.38 0.40 1.67 150 0 110

M-10 AT-Plast VZ
23 23
(PCC)
Ambuja PPC 280.00 N.A 5.29 7.63 ADO
100
0.64 179.20 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2385.26 0.4 1.06 Collapse 150

M-30 AT-Plast VZ
24 24
(STR)
Ultratech OPC 43 350.00 80.00 2.85 5.04 ADO
100
0.39 167.70 37.13 682.34 31.43 577.66 31.43 577.66 0.45 0.36 0.39 1.20 2357.73 0.55 2.37 145 80

M-30 AT-Plast VZ
25 25
(STR)
Ultratech OPC 43 350.00 80.00 2.39 4.41 ADO
100
0.39 167.70 37.13 682.34 31.43 577.66 31.43 577.66 0.45 0.36 0.39 1.20 2357.94 0.60 2.58 Collapse 185
 M-10 AT-Plast VZ
26 26
(PCC)
Ultratech OPC 43 180.00 80.00 2.18 4.03 ADO
100
0.69 179.40 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2285.31 0.35 0.91 180 150

M-15 AT-Plast VZ
27 27
(PCC)
Ultratech OPC 43 210.00 90.00 1.58 3.01 ADO
100
0.60 180.00 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2316.05 0.35 1.05 Collapse 195

M-15 AT-Plast VZ
28 28
(PCC)
Ambuja PPC 300.00 2.39 4.23 ADO
100
0.60 180.00 41.74 811.00 29.13 566.00 29.13 566.00 0.54 0.36 0.38 1.28 2424.05 0.35 1.05 190 160

M-30 AT-Plast VZ
29 29
(STR)
Ambuja OPC 43 350.00 80.00 1.89 3.48 ADO
100
0.39 167.70 37.13 682.34 31.43 577.66 31.43 577.66 0.45 0.36 0.39 1.20 2356.87 0.35 1.51 Collapse 195

M-30 AT-Plast VZ
30 30
(STR)
Jaypee PPC 440.00 2.02 3.41 ADO
100
0.37 162.80 37.13 687.78 31.43 582.26 31.43 582.26 0.46 0.37 0.39 1.22 2456.64 0.35 1.54 200 170

M-10 AT-Plast VZ
31 31
(PCC)
Ambuja OPC 43 180.00 80.00 2.02 3.41 ADO
100
0.69 179.40 41.09 791.00 29.45 567.00 29.45 567.00 0.53 0.36 0.38 1.27 2285.31 0.35 0.91 Collapse 190
Lab. Source Material B. D. W. A. S. G. Lab. Material W. A. S. G. Grade S. D. T. M. S.
20 mm - L 1.61 20 1.1 2.75 M-10 Cement
0.26 0.0
20 mm - C 0 10 1.1 2.75 M-15 Rebar
PAKUR/KODERMA
12.5mm - L 1.501 F. A. 1.4 2.65 M-20 Admixture
0.65 0
12.5 mm - C 0 Flyash 2.14 M-25 structural Steel
F. A.- L 1.521 Jaypee OPC-43 3.10 M-30
KOILWAR 0
F. A.- C 0 Ambuja OPC-43 3.03 M-35

Ambuja PPC 2.92 M-40 Legend

Jaypee PPC 2.90 Applied at Site

Not Satisfactory
Ultratech OPC 43 3.15
Prepared By:- Satisfactory
 Date :- 14.02.2017

Observations Avg. Com. St (N/Sqmm) Water Proofing Admixture

After 60 After 90 Date of Trial Remarks
mint mint Aggregate 3 Days 7 Days 14 Days 28 Days
% by Wt. of Quantity
Brand/ Type
(Slump (Slump Source cement (Kg)
mm) mm)
PAKUR 16.87 24.29 29.43 35.59 24.11.2016 Ok

PAKUR 20.64 28.78 36.71 38.79 26.11.2016 Ok

150 PAKUR 35.02 42.00 0.00 53.23 28.11.2016 Ok

PAKUR 32.06 40.50 0.00 49.28 28.11.2016 Ok

PAKUR 43.21 45.26 0.00 62.13 28.11.2016 Ok

165 PAKUR 30.64 32.15 0.00 42.39 29.11.2016 Ok

160 PAKUR 37.70 37.88 0.00 50.92 01.12.2016 Ok

175 PAKUR 0.00 18.28 0.00 23.68 20.12.2016 Ok

150 PAKUR 0.00 10.96 0.00 16.65 21.12.2016 Ok

160 140 PAKUR 29.72 41.04 0.00 51.42 23.12.2016 Ok

160 KODERMA 38.17 46.41 0.00 54.87 26.12.2016 Ok

160 140 KODERMA 35.35 45.12 0.00 55.16 26.12.2016 Ok

140 120 PAKUR 22.15 30.18 0.00 44.42 27.12.2016 Ok

175 KODERMA 19.94 30.76 0.00 41.91 27.12.2016 Ok

145 110 KODERMA 20.90 27.93 0.00 41.16 27.12.2016 Ok

175 150 PAKUR 23.71 26.17 0.00 30.32 29.12.2016 Ok

160 140 PAKUR 19.36 25.76 0.00 35.38 02.01.2017 Ok

175 KODERMA 35.13 46.87 0.00 54.06 06.01.2017 Ok

135 PAKUR 19.10 28.93 0.00 33.23 10.01.2017 Ok

175 150 PAKUR 11.36 28.61 0.00 32.07 10.01.2017 Ok

140 120 PAKUR 23.77 37.87 0.00 59.35 12.01.2017 Ok

100 PAKUR 37.87 42.55 0.00 65.27 13.01.2017 Ok

130 85 PAKUR 0.00 30.43 0.00 39.04 13.01.2017 Ok

50 PAKUR 21.31 36.13 0.00 49.19 14.01.2017 Ok

155 110 PAKUR 19.05 32.54 0.00 Awaited 20.01.2017 Ok

120 PAKUR 0.00 9.50 0.00 Awaited 21.01.2017 Ok

155 130 PAKUR 7.99 15.62 0.00 Awaited 21.01.2017 Ok

140 110 PAKUR 12.33 16.42 0.00 Awaited 25.01.2017 Ok

ADO AT-
150 120 PAKUR 0.00 0.00 0.00 Awaited 11.02.2017 0.25 1.08 EXCEL Ok
PLUS
90 PAKUR Cube not casted due to low slump. 10.02.2017 Slump not satisfied.

160 PAKUR Awaited Awaited Awaited 12.02.2017 Ok

Checked By:-