Professional Documents
Culture Documents
NM:BTSE
BS-240 / 240 II / 240XL / 240XL II
A30808-X3247-A340-2-7620
NM:BTSE Nonstandard Maintenance
BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
Caution:
This equipment has been tested and found to comply with EN 301489. Its class of conformity is defined in table
A30808-X3247-X910-*-7618, which is shipped with each product. This class also corresponds to the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-
dance with the relevant standards referenced in the manual “Guide to Documentation”, may cause harmful inter-
ference to radio communications.
For system installations it is strictly required to choose all installation sites according to national and local require-
ments concerning construction rules and static load capacities of buildings and roofs.
For all sites, in particular in residential areas it is mandatory to observe all respectively applicable electromagnetic
field / force (EMF) limits. Otherwise harmful personal interference is possible.
Trademarks:
All designations used in this document can be trademarks, the use of which by third parties for their own purposes
could violate the rights of their owners.
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
Details:
Chapter/Section Reason for Update
Issue History
Issue Date of issue Reason for Update
Number
A30808-X3247-A340-2-7620 3
NM:BTSE Nonstandard Maintenance
BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Objective of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Range of Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Qualitiy and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Risks and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Explanation of used Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Remove/Mount Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Remove/Mount Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Remove/Mount Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Remove/Mount Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5 Remove/Mount ACTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6 Remove/Mount ACTA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7 Remove/Mount ACTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.8 Remove/Mount Temperature Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.9 Remove/Mount MSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.10 Remove/Mount Over Voltage Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.11 Remove/Mount Over Voltage Protection Base . . . . . . . . . . . . . . . . . . . . . . 52
2.12 Remove/Mount OVPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.13 Remove/Mount Lightning Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.14 Remove/Mount Clamping Saddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.15 Remove/Mount AC Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.16 Remove/Mount DC Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.17 Remove/Mount Door Alarm Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.18 Remove/Mount Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.19 Remove/Mount Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.20 Remove/Mount DC Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
Illustrations
Fig. 1.1 Example Special Torx- Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. 1.2 Used Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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1 Introduction
1.1 Objective of the Manual
In general, the faults occuring in a BTSE are reported to the OMC by error reports.
These are based on system integrated routine tests which continually check the function
of all subsystems. In most cases suspected modules can be replaced according to the
procedures of the maintenance manual and regarding the fault reports.
For all the rare cases where an exchange of modules doesn’t clear the fault, parts of the
system can also be replaced but only by dismantling components spending higher effort
then for simple module replacement.
The aim of this manual is to describe how the location of these parts can be accessed
and to show in detail how a part can be replaced.
Restriction
Only the pure exchange procedures are dealt with in this manual, not the instructions of
fault location nor the test procedures afterwards.
This manual is exclusively intended for use by TAC2 and TAC3 personnel. Only trained
and qualified people may carry out the non standard maintenance tasks.
The range of parts to be exchanged is restricted to those listed in the Main Construction
Catalogue (MCC) which can be reached via Siemens Intranet and IMS.
All tasks must be carried out thoroughly. Cleanliness and care are of the utmost impor-
tance. Precautions has to be taken to protect the equipment against dust, mud and
moisture of all kind.
Only parts which don’t need a calibration or extensive tests after replacement are sub-
ject of exchange.
Tools should be of a high-quality standard as listed in the table of “Tools and Testequip-
ment D900/D1800/PCS1900” (A30862-X390-A101-*-7618). Special tools are neces-
sary e.g. Torx screw driver with and without a hole in the center. For more
convenience a power-driven screw driver can save some time when releasing large
amounts of screws.
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
Handle:
Width: 1/4 Inch
Length: 120 mm
Elevated voltages are inevitably present at specific points in this electrical equipment.
Some of the parts may also have elevated operating temperatures. Exposed sharp edg-
es involve a certain danger of injuring oneself.
The following warnings appear at the relevant procedures were necessary:
Elevated voltages are present at specific points.
!
Because of sharp edges, handle with particular caution so as not to cut yourself
! or alternatively use hand protection.
Rotating parts may be still in action for a few seconds after removing.
!
When replacing components in the AC circuit, it must be guaranteed that the AC power
supply to the shelter is switched off and secured against switching on again.
Non-observance of these conditions and the safety instructions can result in personal
injury or in property damage.
It is highly advisable to carry out all tasks with the support of a second person for assist-
ing in moving heavy parts and for safty reasons in the event of an accident.
8 A30808-X3247-A340-2-7620
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
Symbol Meaning
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
2 Procedures
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
1 Remove Door
1. Open door
2. Remove the ground cable (1a) by loosening the screw (1b)
3. Loosen lower screws on top and bottom hinge (2a,2b) and middle hinge in
case of BS240XL (without figure)
1b
1a
2a
2b
1b
1a
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
2 Mount Door
1. Hinge door loose
2. Close hinge by moving up the lower part of the hinge and tighten screws
(2a,2b) and screw on middle hinge (in case of BS240XL)
3. Connect ground cable (1a) with screw (1b) to door
4. Make sure door will close properly
5. Ensure, that the lock closes right
Please note that the new door has a new lock with new keys.
If necessary change lock See “Remove/Mount Lock” on page 77.
The serial numbers on the labels should be correct, therefore is it necessary ei-
ther to print new labels or to change the document case (in case the document
case is not damaged)
1. Take your label printer and make a identical printout of the labels at the inside
of the old door
2. Paste the labels to the right position at the new door (see Figure below)
3. Mount the old document case on the new door by tightening 3 screws (3)
END
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
2
2
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
3. Lower rear cover slowly to ground, pay attention to the ground cable (2a)
4. Remove ground cable (clip) (2b)
2a
2b
END
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
1. Open door
2. Remove rear cover (See “Remove Rear Cover” on page 15.)
3. If door side cover has to be removed, remove door (See “Remove Door” on
page 13.)
4. Remove top cover (See “Remove Top Cover” on page 20.)
5. Remove cage nuts (1) on back on the affected side
6. Remove screws on back that hold side cover (2)
1 1
2
2
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
4 5
9. Lift top frame (6) and pull out side cover
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7
11. Remove side cover
END
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
1. Open door
2. Unscrew bolts on front side (1)
1 1
4
3. Lift front of top cover slightly and move cover back a few centimeters
4. Lift entire cover and move it aside, but do not remove cover completely from
top!
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
END
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
1 Remove ACTC
1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Unplug alarm cables (1) in front mark each separately and note their posi-
tions!
Base Rack
Extension Rack
1
4
Service1 Rack
Service2 Rack
22 A30808-X3247-A340-2-7620
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5. Pull out DC panel as far as possible. You may have to rearrange some cabling
inside
6. Disconnect cables (3) in back of ACTC mark each separately and note their
positions!
Please note: There is no CAN-Bus cable on ACTC for Base Rack
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
CAN IN
CAN OUT
X6 Connection to ACTP
52 51 50 49 48 47
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
2 Mount ACTC
1. Set ACTC into DC panel, fix position with screws (4) in front
2. Connect cables (3) in back, use notes to determine positions of cables
3. Tighten screws (2) on side of DC panel
4. Connect alarm cables (1) in front, use notes to determine positions of cables
5. Switch circuit breaker BR 05 to ON position
END
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
1 Remove ACTA
1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Remove top cover (See “Remove Top Cover” on page 20.)
4. Disconnect all alarm cables/connectors from ACTA, note their positions
5. Loosen screws that hold ACTA/ACTP (1)
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7. Separate ACTA and ACTP by removing screws (3) and unplugging ACTA.
ACTA upside
ACTA downside
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
2 Mount ACTA
1. Combine ACTA and ACTP using screws (3)
2. Connect ACTA/ACTP to CAN-Bus (2) and set it back on cover plate.
3. Tighten screws (1) around ACTA/ACTP
4. Reconnect all alarm cables/connectors use your notes
5. Mount top cover (See “Mount Top Cover” on page 21.)
6. Switch circuit breaker BR05 on the DC panel to ON position
END
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
1. Open door
2. Switch circuit breaker BR05 on the DC panel to OFF position
3. Remove top cover (See “Remove Top Cover” on page 20.)
4. Disconnect all alarm cables/connectors from ACTA, note their positions
5. Loosen screws that hold ACTA/ACTP (1)
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
7. Separate ACTA and ACTP by removing screws (3) and unplugging ACTP
DIP
switch
ACTP upside
ACTP downside
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
5. Remove plate with ACTP and detach CAN-Bus cable (2) and X6 connection
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32 A30808-X3247-A340-2-7620
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
DIP
switch
ACTP upside
ACTP downside
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34 A30808-X3247-A340-2-7620
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5. Remove plate with ACTP and detach CAN-Bus cable (2) and X6 connection
(3) to ACTC
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
DIP
switch
ACTP upside
ACTP downside
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END
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The temperature sensor is part of the ACTC and cannot be removed separate-
ly. In case of a defective sensor, ACTC has to be exchanged, See “Re-
move/Mount ACTC” on page 22..
Temperature Sensors
END
38 A30808-X3247-A340-2-7620
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
1. Open door
2. Lock all CUs and Combiners in the Base Rack and Extension Rack(s) if
present (see Maintenance Manual)
3. Switch off the (48VDC) main circuit breaker in Service1 Rack for the Base
Rack
4. Open top cover (See “Remove Top Cover” on page 20.)
5. Remove cover plate on top of rack (1). Just loosen screws, they will stay on
plate
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
2a
2b
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A30808-X3247-A340-2-7620 41
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2b
2a
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2b
1 2a
6. Detach cabling to ground (2a) and LPA connector (2b)(see picture above)
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44 A30808-X3247-A340-2-7620
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2b
2a
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2b
2a
1
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7. Pull out MSU DC. If necessary, pull gently on grey cable (7) to get MSU DC
out.
8. Disconnect cable on EMI filter using a normal flat screw driver (5). Note con-
nection order. Cables are numbered!
48 A30808-X3247-A340-2-7620
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
2b
2a
1
5. Switch on the (48VDC) main circuit breaker in Service1 Rack for the rack
concerned. If the rack concerned is the Service1 Rack, switch on both battery
circuit breaker and all AC circuit breaker
6. Unlock all CUs and Combiners in the Base Rack and Extension Rack(s) if
present (see Maintenance Manual)
END
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There exist different types of over voltage protection plugs for the BTSplus:
Over voltage arrester for 275V/15kA
Over voltage arrester for 250V/20kA
DC mains surge voltage protection for 120/250A
DC mains surge voltage protection for 150/15kA
50 A30808-X3247-A340-2-7620
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END
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3 2
END
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1 Remove OVPT
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3. Disconnect all cables from terminal block (3b) or coaxial connectors (3c) and
note their positions
4. Dismantle all cables from clamping saddle (3a)
5. Remove screws (2) that hold OVPT in place. Note that screws have different
lengths! (2a, 2b)
6. Pull OVPT off. Be careful with loose parts!
7. Exchange broken parts or replace whole OVPT
3a
2a 2b
3b
2b 2a
3c
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2 Mount OVPT
1. Insert OVPT on rack, make sure it is proper plugged in
2. Use short screws (2a) in front, longer screws (2b) in middle of OVPT
3. Connect cables to clamping saddle (3a)
4. Connect all cables to terminal block (3b) or coaxial connectors (3c)
5. Close top cover (See “Mount Top Cover” on page 21.)
END
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3. OVPT with terminal block (left) and OVPT with SMA connectors are possible.
Unscrew 4 screws(2) to remove the plexiglas cover
2 2
4
OVPT 100Ω/120 Ω OVPT 75 Ω
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END
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3 2
2 4
Example: OVPT 100Ω/120 Ω
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END
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1 Remove AC Breaker
AC breakers are only present in the Service Rack. Always try to exchange
breakers with pulled out AC panel.
1. Open door
2. Lock all CUs and Combiners in the Base Rack and if present the Extension
Rack(s) (see Maintenance Manual MMN:BTSE BS 240l)
3. Switch all circuit breaker on the AC panel to OFF position
4. Switch off or disconnect the power at the power generation side!
5. Remove AC panel cover. Screws (1) cannot fall off!
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AC-Breaker DC-Breaker
2 2
AC-Breaker DC-Breaker
7. Find breaker, that have to be removed. Remove cables (3) on top and bottom
of breaker by loosening screws (4)
5
3
pull 5 to release breaker
8. Use screw driver to pull down lock on bottom of breaker (5) and remove
breaker. (To lock breaker, move lock up or try to pull lock towards you, it will
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snap in automatically)
2 Mount AC Breaker
1. Insert breaker and move lock up (5) or try to pull lock towards you, it will snap
in automatically
2. Connect cables (3) on top and bottom of breaker by fasten screws (4)
3. Fasten screws (2) on side of panel
4. Mount AC panel cover. Fasten screws (1)
5. Switch on or connect power at the power generation side
6. Switch all circuit breaker on the AC panel to ON position
7. Unlock all CUs and Combiners in the Base Rack and if present the Extension
Rack(s) (see Maintenance Manual MMN:BTSE BS 240)
END
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The different rack types may have different preconditions for exchanging DC breakers.
Depending on the cabling, it may be impossible to pull out the DC panel far enough to
exchange the breaker (about 5 inches needed). In this case you have to exchange the
breaker through the EMI panel.
1. Open door
2. Lock all CUs and Combiners in the rack concerned, if present (see Mainte-
nance Manual MMN:BTSE BS 240)
3. Switch off the (48VDC) main circuit breaker in Service1 Rack for the rack
concerned
(If the affected rack is an Extension Rack then it is not necessary to switch
off the Base Rack (parts of the BTS are still in function))
4. Remove Top Cover (See “Remove Top Cover” on page 20.)
5. Remove metal cover plate (1) on EMI panel by loosening screws (2)
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7. Mark cables which are connected to the breaker. Remove cables (4). If they
are 50A breakers, you have to unscrew the cables
3
4
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BS-240 / 240 II / 240XL / 240XL II Base Transceiver Station Equipment
tions
Base Rack
Extension Rack
1
4
Service1 Rack
Service2 Rack
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5. Pull out DC panel as far as possible. You may have to rearrange some cabling
inside
6. Mark the breaker that has to be exchanged, find and remove corresponding
cables (4) on the back and screws (3) on the front of DC panel. If they are
50A breakers, you have to unscrew the cables
Example 50 A Breakers
3
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AC Breaker DC Breaker
2 2
3
AC Breaker DC Breaker
8. Mark cable which are connected to the breaker. Remove cables on top and
bottom of breaker by loosening screws (4)
4
3
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8. Lock all CUs and Combiners in the Base Rack and Extension Rack(s), if
present (see Maintenance Manual)
END
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1 Information
The sensor is screwed to the rack-frame on the upper left side. The replacement
kit also includes an angular metal flange for mounting to the rack. It is recom-
mended to use the existing mount and to exchange the sensor only. This way
the sensor doesn’t have to be adjusted in its position after the replacement.
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END
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Base Transceiver Station Equipment BS-240 / 240 II / 240XL / 240XL II
1 Remove Handle
1. Open door
2. Loosen hexagon screw (1) on the locking bar (wrench size: 10)
3. Loosen six cross recess head screws (2),(3) (screwdriver size: 1)
2
1
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4. Remove handle
2 Mount Handle
1. Insert handle
2. Fasten six cross recess head screws (2),(3)
3. Fasten hexagon screw (1)
4. Close door
The new handle may have a new lock with new keys.
! If necessary change lock See “Remove/Mount Lock” on page 77.
END
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1 Remove Lock
2 Mount Lock
1. Insert lock
2. Fasten cross recess head screw (1)
END
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1 Information
2 Remove DC Panel
1. Open door
2. Lock all CUs and Combiners in the rack concerned, if present (see Mainte-
nance Manual MMN:BTSE BS 240)
3. Switch off the (48VDC) main circuit breaker in Service1 Rack for the rack
concerned
(If the affected rack is an Extension Rack then it is not necessary to switch
off the Base Rack (parts of the BTS are still in function))
4. Unplug alarm cables in front (1) mark each separately and note their posi-
tions
Base Rack
Extension Rack 1
Service1 Rack
4
Service2 Rack
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3b
3 4 3a
7. It is not necessary to remove the MSU (4) because it is easier to unplug the
cabling below the EMI panel (4a) (large blue and black cable)
4
4a
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3 Mount DC Panel
1. Make sure you have the notes ready that you took while removing the DC
panel
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END
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3 Abbreviations
AC Alternating Current
ACT Alarm Collection Terminal
BTSE Base Transceiver Station Equipment
CAN Controller Area Network
DC Direct Current
EMI Electro Magnetic Interference
ESD Electrostatically Sensitive Device
IMS Information Management System
LMT Local Maintenance Terminal
LPA Lightning Protection Alarm
MCC Main Construction Catalogue
MSU Main Supply Unit
OMC Operation and Maintenance Centre
OVPT Overvoltage Protection
SMA Subminiatur Adapter
TAC Technical Assistance Center
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4 Index
A Mount 42, 46, 49
AC Breaker Remove 39, 43, 47
Mount 64
ACTA O
Mount 28, 31 Over Voltage Arrestor
Remove 26, 29 Insert 51
ACTC Remove 50
Mount 25 Over Voltage Protection Base
Remove 22 Mount 53
ACTP Remove 52
Mount 31, 34, 37 OVPT
Remove 29, 31, 35 Mount 56
Remove 54
C
Cage Nuts 17 P
Clamping Saddle Print new Labels 14
Mount 61
Remove 59 R
Rear Cover
D Mount 16
DC Breaker Remove 15
Mount 67, 71
Remove 65, 69 S
DC Panel Side Cover
Mount 80 Mount 19
Remove 78 Remove 17
Document Case
Mount 14
T
Remove 14
Door Temperature Sensor 38
Mount 14 Top Cover
Remove 13 Mount 21
Door Sensor Remove 20
Mount 74
Remove 73
H
Handle
Mount 76
Remove 75
L
Lightning Arrestor
Insert 58
Remove 57
Lock
Mount 77
Remove 77
M
MSU
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