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Introduction to Directional Drilling

Introduction
Historical background
What is Directional Drilling?
Why do we need Directional Drilling?
Methods
- 2D Rotary assemblies
- Jetting
- Whipstocks
- Motors
- Rotary Steerable systems

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Historical Background
- the 1930’s
1st directional wells drilled
(initially to keep wells straight, then for unethical proposes, i.e to
cross property lines- Huntington Beach, California)
- 1934
Controlled DD was used to kill a blowout.

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Significant Events
Measurement development
¾ 1930 Magnetic Single Shot (survey after drilling)
¾ 1980 MWD (mud pulse telemetry)
¾ 1990’s GeoSteering (well placement based on real time resistivity)

Steering development
¾ 1960’s Mud Motors / Turbines
¾ 1980’s Steerable Motors
¾ 1988 Horizontal Drilling
¾ 1999 Rotary Steerable Drilling

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What is Directional Drilling?

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Definition

Directional Drilling (an Art and a


Science)
• is the engineering effort of
deviating a well bore along a
planned course to a subsurface
target whose location is a given
lateral distance and direction from
the vertical.

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Why Directional Drilling?

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Why Directional Drilling

Sidetracking Inaccessible Locations

Salt Dome Drilling Fault Controlling


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Why Directional Drilling

Relief Wells Single Surface Location

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Horizontal Drilling Multi-Laterals
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Methods

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Stabilization
• Stabilized BHA can be designed to build, hold or drop inclination
• Critical elements:
•Stabilizer gauge and position
•Drill collar flexibility (OD/weight/moment of inertia)
•Hole inclination
•WOB, RPM, flow rate
•Hole gauge
•Bit Type
• 2D control only / Difficult to predict tendency

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Jetting
• Used in soft formations
• One large bit nozzle oriented to the desired
direction
• Near Bit Stabilizer and limber assembly
• Wash a “pocket” in the formation
• Spud and rotate, wash, until angle is built
• Continue building with rotary BHA
• Azimuth corrections more difficult with
increased inclination

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Open Hole Whip-stocking
• Used in medium to hard formations
• Bit, NB Stab. pinned to whip and conveyed to
bottom
• Tool Face oriented
• Whip is wedged on bottom and pin sheared
• Undersized pilot hole is drilled
• Only one joint drilled before POOH
• Pilot hole opened up and process repeated

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Turbines / PDMs
• Hydraulic power to Mech. power driving the Bit

• String kept stationary - only the bit turning when orienting


(slide drilling)

• Initially, bent sub above motor provided side force, later


PDM’s with adjustable Bent Housing

• 3D control possible

• Very efficient when compared to contemporary deflection


devices, (jetting, whipstocks ..)

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Rotary Steerable –3DS
ƒ Steering with whole string rotating
ƒ 3 D Control
ƒ Better hole cleaning
ƒ Push bit or Point bit systems
ƒ DL capability is controlled by stabilization,
flexibility and % steering

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Motors

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PowerPak Motors
• 80 models from 2 1/8 in. to 11 1/4 in.

• PowerPak XP & GT extended power sections

• PowerPak XF & XC short radius drilling

• Oil seal or mud lubricated bearings

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PDM - Basic Components
• Power Section - Rotor/Stator
• Transmission shaft transforms eccentric
rotation to concentric rotation.
• Bearing assembly
• Drive Sub
• Only Drive Sub & Bit turn when orienting
(sliding)

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Slide Drilling & Reactive Torque
Reactive torque increases with:
– WOB
– Depth
– Motor output Torque (delta p.)
– Bit aggressiveness

Decreases with:
– Bit balling
– Formation characteristics
– Motor wear
– Bit tooth wear

Tool Face Control issues:


– Weight transfer problems
– Aggressive PDC bit
– MWD TF updates
– Laminar formations

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Directional Drilling with PDM’s
• Workhorse of industry in the 90’s (many places still is)
• Hydraulic power to Mechanical for powering the Bit.
• Versatility - flexible components, sensors added, variety of formations &
conditions.
• 3D control (relatively cheap)
• Short & Medium radius curves possible
• Horizontal drilling possible
• Steering accomplished by “sliding” i.e holding toolface in desired direction (only
bit revolving).
• Dogleg severity controlled by limiting % sliding (and of course by Bent Housing
angle set at surface)

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Limitations of motor steering

• Hole tortuosity issues (higher dogleg when sliding)


• Stator strength issues (more power = greater length = poorer BHA
response)
• Extended reach (high drag) making slide drilling impossible
• Poor hole cleaning when sliding (string not rotating)

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Rotary Steerable Systems

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PowerDrive Xtra RSS (1)

U nit it
B ias ol U n
o ntr
C

• Side force or “push the bit” tool


• Pads extend dynamically from a rotating housing
• Not suitable for open hole sidetracks or bi-centre
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PowerDrive Xtra RSS (2)

Bias Unit
• Has 3 pads driven by hydraulic actuators
• The pads apply lateral force to the formation and push the
assembly in the required direction
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PowerDrive Xtra RSS (3)

Bias Unit actuator pads


Approximately
3/4” of travel

Pad out Pad in

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PowerDrive Xtra RSS (4)
BUILD

Stationary
Stationary control
control valve valve
RIGHT
TURN

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PD Xtra (Push Bit) Video

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Command Range BUILD

100 %
0 TO 100 % DOGLEG
80 %
0 TO 360 0 TOOLFACE
60 %

40 %

20 %

LEFT TURN 900 0% RIGHT TURN 900

DROP
•Map of up to 81 positions, customized at the rig site
•Each position is defined by Toolface 0 / Dogleg % e.g.. 0/100% is the maximum build
setting, 180/50% the half drop setting.
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PowerDrive Xceed RSS (1)

A ‘point the bit’ system


Collar supplies drilling torque to the bit shaft
Bit shaft has fixed offset from axis of collar (0.6 deg)
DC motor holds offset toolface geo-stationery by rotating the
offset mandrill at collar rpm in opposite direction.
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PowerDrive Xceed RSS (2)

Tool has two modes when drilling


¾ Steering: Tool face held geo-stationery
¾ Straight: Tool face indexes by 112.5 deg every 10 secs
DL capability is varied by changing mode % within drill cycle
Open hole sidetracks and bi-centre bits …no problem
Tough drilling, hard stringers etc…….no problem
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Xceed (Point Bit) in Steer Mode

Offset
Offset
mandrill
mandrill

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Xceed (Point Bit) in Straight Mode

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Directional Control

• Drill cycles of 5 mins


• Direction and % of time oriented can be down linked by sequenced
flow changes
• Automatic trajectory control now available (HTL software)

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Benefits of Rotary Steering
¾ Continuous drillstring rotation (same for steering as for
drilling straight)
¾ Better hole cleaning

¾ Fewer wiper trips

¾ Optimized drilling parameters

¾ Optimized bit cutting structure

¾ Higher overall ROP

¾ Long Reach & Designer Trajectories possible

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Available Systems

¾Schlumberger – Powerdrive Xtra (Push bit)


¾ Powerdrive Xceed (Point Bit)
¾BHI - Autotrak (Push bit) stabilizer non rotating
¾Halliburton-Sperry – Geopilot (Point bit)
¾Cambridge Tool – (Point bit)
¾Rotary Steerable Tools (USA) – (Point Bit)
¾Pathfinder - ??
¾Precision Drilling – Revolution (Point bit, small hole sizes
only)
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The Future

Increased telemetry rates (48 bps already possible, wired drill


pipe coming)
More and better FE measurements nearer the bit
Smarter tools (automatic geosteering)
Onshore control
Whatever you want…….

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Questions??

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