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2018 3rd International Conference for Convergence in Technology (I2CT)

The Gateway Hotel, XION Complex, Wakad Road, Pune, India. Apr 06-08, 2018

Capacitor Banks and Its Effect on Power System with


High Harmonics Loads
Yatharth Kumar Sharma Vijay Mohan R
Industrial Efficiency Group Industrial Efficiency Group
The Energy and Resource Institute, The Energy and Resource Institute,
Bangalore, India Bangalore, India
y.sharma@teri.res.in vijay.mohan@teri.res.in

Abstract -In order to utilize the electrical system effectively, The most practical and economical method of improving PF is,
industries are installing capacitor bank in their power circuit. The to add capacitor bank to the electrical loads in the system which
use of power electronic devices has increased in recent years which acts as a reactive current generator that helps to compensate the
resulted in an increase of harmonics in the power system. This has reactive power consumed by inductive loads. In most of the
urged the need to study, understand the behavior of harmonics in
industries, capacitor banks are installed near the PCC to improve
different conditions. This paper assesses the importance of power
factor in electrical system and later explained howharmonics the PF between the industry and electricity grid. However, the
generated; its effect on the power system and how to reduce PF measured between the electrical load and the capacitor bank
(mitigate) the effect of harmonics. At last effect of capacitor bank will remain unchanged. Hence low power factor is observed at
on power system harmonics were explained and concluded the different locations within the industry, which directly increases
result with the help of a case study which shows a real-time the distribution loss and increase kVA demand of the industry.
example with the help of waveform showing percentage current To reduce the power distribution losses within the industry,
and voltage harmonic distortion variation at incomer with respect capacitor bank should also be installed at load end (at motor
to APFC ON/OFF status and harmonic reduction techniques. control centers (MCC) or distribution panel‟s boards).
Key Worlds: Power Factor, Capacitor Banks, Power System
Generally, Electric power systems are designed to operate at
Harmonics, Harmonic Mitigation Techniques, Series and Parallel
Resonance. 50/60 Hz frequency. However, some type of loads produce
voltages and currents with frequencies that are integer multiples
I. INTRODUCTION of the 50/60 Hz fundamental frequency. This type of higher
frequencies is called ''harmonics''. Harmonics can be produced
Active power (also known as “working power”) is used in all
within the plant and/or may enter the plant from the grid through
electrical equipment to perform the task of motion, lighting and
neighboring plants with nonlinear sources.
heating etc. It is expressed in kilowatts (kW). Apart from
working power, inductive loads such asa motor, transformer and
chokes also requires reactive power to produce a magnetic field
II. HOW HARMONICS ARE GENERATED
to operate. This power which doesn‟t perform any work is called
as kilovolt-amperes-reactive (kVAr). Every industry requires After the 1980s, use of power electronic devices had increased
both active and reactive power in order to sustain. These two in industries for various applications like uninterrupted power
powers together results as apparent power, which is expressed in supply(UPS), variable frequency drives (VFD) switch-mode
kilovolt-amperes (kVA). power supply (SMPS), etc. These semiconductor devices distort
the sinusoidal currents which results in harmonic current that
It is important to calculate the ratio of active power to apparent
flows through system impedance and creates voltage
power which is known as power factor (PF) in order to know the
harmonics[1]. Figure 1 shows a simple line diagram of electrical
health of the electrical power distribution system. A high PF not
distribution system. VS shows the pure sinusoidal system
only benefits the customer but also benefits the power
voltage, LS represents system impedance and Vpcc shows the
distribution companies (DISCOMS). Whereas, low PF indicates
voltage at the PCC.
poor utilization of electrical power which causes large current to
flow in power distribution cables in order to deliver required
working power to electrical equipment. Hence it is very
important to maintain the PF near unity.

978-1-5386-4273-3/18/$31.00 ©2018 IEEE 1


III. EFFECT OF HARMONICS
Harmonic current during its flow through the utility network
may cause drop in voltage, create stress in the plant distribution
network and also results in malfunctioning of some of the
sensitive electronic equipment. Total voltage distortion is the
summation of individual voltage drops across system impedance
Fig. 1: Single Line Diagram of Electrical Distribution System. and its magnitude depends on the level of individual harmonic
current. Some of the negative consequences of harmonics on
Where, Vpcc can be calculated as shown below: plant equipment are listed in table below:
di ac TABLE I: Voltage and Current Harmonics and its negative effect on plant
Vpcc = VS − VL = VS − LS ( )
dt equipment
Figure 2 shows the distortion in the voltage waveform at PCC Equipment Possible consequences
because of harmonic current. Effect of Voltage harmonic distortion
Transformers Premature insulation failure and
increased noise
Electric Motors Unusual motor overloading
Electronic equipment Malfunctioning
Effect of Current harmonic distortion
Transformers Overheating of winding, increase in
copper losses and reduced operating
capacity
Electric motors reduced operating capacity, operating
efficiency and life of motor
Circuit breakers, fuses May get damaged or false operation
and relays
Capacitors Premature damage, resonance effect
Fig 2: Voltage waveform at PCC.
IV. INDICATORS OF HARMONIC DISTORTION
Electrical power that is generated from a generating station has a
perfect sinusoidal waveform. But practically at the user end it is Many indicators exist to quantify and asses voltage and current
highly impossible to maintain such perfect sinusoidal conditions harmonic distortion in an electrical system such as Power
at the utility. Components such as transformers, rotating Factor, Crest Factor, Distortion Power, Frequency Spectrum and
machinery and other power electronic drives cause some Harmonic Distortion.
deviations in the currents (called harmonic current) which may Distortion power is the resultant of distorted Voltage and
be different from pure sine wave and thus distorts the supply Current. Total harmonic distortion ofCurrent and Voltage is a
voltage to an extent that may be dependent on source impedance value expressed in percentage gives a clear picture about the
and magnitude of harmonic current. Figure 3 shows the model of healthiness of plant electrical system. Crest factor is one such
nonlinear loads injecting the harmonic current into the system. significant indicator to find unwanted peaks in the voltage and
current waveform. For nonlinear load the crest factor is much
greater than 1.5. High crest factor indicate high over current
drawn by the device. Distorter power is the quantity which is the
resultant of distorted voltage and harmonic current.
Also the total harmonic distortion is the primary indicator which
defines degree of the harmonics in the sinusoidal voltage and
current waveforms.
V. HARMONICS ATTENUATION TECHNIQUES
There are many types of solutions that are available to mitigate
or attenuate the effect of harmonics which can be majorly
segregated as „modification of existing electrical system‟ and
Fig 3 Flow of harmonic current in a distribution system.

2
next one is, use of special devices in the power system (like D. Harmonic Filters
chokes, filters and special transformers). Even after grouping of non-linear loads or by installing line
inductors, if harmonics exist in the circuit, then filters must be
A. Placing the disturbing load upstream in the system.
installed in the electrical system to attenuate the harmonics.
Harmonic disturbance increases as short-circuit power
Filters are of three types: Passive Filter, Active Filter and Hybrid
decreases, so it is economical and preferable to positioning the
Filter.
disturbing load as far upstream as possible as shown in figure 4.
Passive filter are also called detuned filters are installed at
stable nonlinear loads that provide both power factor correction
and filter the harmonic current. Whereas active filters are
installed at nonlinear loads (load varying in nature) that provide
attenuation of harmonics over a wide range of frequencies and
also improves power factor. In some special applications,
Hybrid filters are also used which is a combination of active and
passive filter.

VI. EFFECT OF CAPACITOR BANK ON HARMONICS


Fig. 4 Connect non-linear loads to upstream. Nonlinear loads operated in any electrical distribution system
create harmonic currents that flow throughout the system. As the
B. Grouping the disturbing loads. harmonic order increases the inductive reactance increases
The best practice is to separate the nonlinear loads from other whereas the capacitive reactance decreases. When capacitor
loads as shown in figure 5. Further attenuation of harmonics can banks are installed in a system, there will be a crossover point
be done by connecting different type of loads from different bus where inductive and capacitive reactance is equal at a given
bars and if possible to different transformers as shown in figure harmonic frequency. This crossover point is called resonant
6. By doing so sensitive load can be protected from harmonics. point and every system with a capacitor has a parallel resonant
or series resonant point. Harmonic frequencies where parallel
resonance occur, that harmonic current excites into the electric
circuit and this highly amplified current causes severely
Z1 Linear loads
distorted voltage. Electrical networks are more sensitive to
harmonic distortion when lightly loaded, so the installation of
Non linear loads-1
fixed capacitors should be carefully reviewed. Figure 7 shows
Z2
Non linear loads-2
the simplified parallel resonance circuit diagram.

Fig. 5. Grouping of non-linear loads and supply from upstream as far as possible.

Fig. 7: Parallel Resonance.

Series resonance is the result of fixed capacitors at load centers


or with capacitors that are switched with motors [3] and occur
Fig. 6. supply of the disturbing loads via a separate transformer. because of combination of inductive and capacitive reactance
that provides low impedance path to harmonic current at natural
C. Installing line inductors in series with nonlinear sources. frequency of the power system. The effect of a series resonance
In electrical system comprising of no linear drives, installation can be a high voltage distortion level between the inductance
of line inductors increases the impedance of the supply circuit and capacitance [4]. Figure 8 shows simplified circuit of series
resonance.
such that harmonic current can be suppressed.

3
During the study period, the peak load recorded was 1066 kW.
The average load was 804 kW and minimum load recorded was
532 kW. The average monthly PF is 0.87 (Lag). Figure
10shows the load variation and power factor trend at the
33kVincomer.

Load and Power factor variation at main plant


incomer

1200 0.97

1000 0.95

Fig. 8: Series Resonance. 0.93

Power Factor
Power (kW)
800
0.91
600
VII. CASE STUDY: - EFFECT OF CAPACITOR BANK ON 0.89
HARMONICS 400
0.87

200
This case study involves an automobile industry in India which 0.85

runs continuously day and night. The plant receives electricity 0 0.83
from grid at 33kV voltage level. It consists of loads such as Time
variable speed drives, punching machines, shot blasting, chain kW PF
conveyors operated with VFD, plasma cutting and other robotic
equipment. All the loads are connected to 415V bus of single Fig. 10: Power factor trend at group incomer (24 hours logging).
main PCC. The plant is surrounded by many other plants with
Individual voltage and current harmonics studied at the main
arc furnaces and induction furnaces etc., due to which supply
voltage entering the plant consists of harmonics. Plant has incomer when APFC was ONLINE. The details are given in
installed 2x250 kVAr of Automatic Power Factor Controller table 2.
(APFC) at the 415V bus of main PCC. The single line diagram TABLE II: Individual Voltage & current harmonics measured at 33kV group
of the plant is presented below. incomer when APFC is Online

33kV Supply Current Harmonic (%) Voltage Harmonic (%)


from grid
R Y B R Y B
Ah1 100 100 100 Vh1 100 100 100
Ah3 0.1 1.8 1.8 Vh3 0.0 0.0 0.0
415V bus
Ah5 1.9 2.1 1.6 Vh5 1.9 2.1 2.2
Ah7 2.8 3.5 2.7 Vh7 1.1 1.0 0.8
Ah9 1.6 0.8 0.7 Vh9 0.0 0.0 0.0
Ah11 17 17 13.6 Vh11 4.3 3.3 3.5

Transformer-1 Transformer-2 Ah13 2.4 2.0 2.5 Vh13 0.8 0.8 1.0
33/0.415 kV 33/0.415 kV
Ah15 0.1 0.1 0.2 Vh15 0.0 0.0 0.0

Note: The values in the table are shown for the peak load of the
Bus coupler plant.
It can be observed from the above table that 11th harmonic of
both current and Voltage is significant in the plant electrical
Linear and 250 kVAr Linear and 250 kVAr
non linear APFC-1 non linear APFC-2
system. The total fundamental current value is 1750 Amps of
plant loads plant loads which 11th harmonic current is around 280 Amp. The variation
of total harmonic distortion of Voltage (%Vthd) and Current
Fig. 9: Single line diagram of the plant (%Ithd) during the study period when APFC is in ON condition
is shown in figure 11.

4
Ah7 2.0 1.8 1.8 Vh7 0.5 0.6 0.1
Variation of Voltage current total harmonic
distortion at plant incomer when APFC was in ON Ah9 0.1 0.0 0.2 Vh9 0.0 0.0 0.0
condition
Ah11 3.7 3.4 3.1 Vh11 5.0 4.4 4.9
40 30
Ah13 1.2 1.1 1.2 Vh13 0.7 0.7 0.8
35
25 Ah15 0.0 0.0 0.0 Vh15 0.0 0.0 0.0
30
20
25
From the above table it can be seen that when APFC is

%Vthd
%Ithd

20 15
OFFLINE, the total harmonic current distortion value has
15
10 significantly came down. It clearly shows that parallel resonance
10 effect has taken place at the plant incomer where capacitors
5
5 were coupled to the 415V bus. Also it can be concluded that
0 0 APFC installed at the incomer is not able to improve the power
%Ithd %Vthd factor above the set value (i.e; 0.95 lag) which is mainly because
of this parallel resonant effect.
Fig. 11: Variation of %Vthd & %Ithd with respect to plant load when APFC is
Based on the nature of installed equipment in the plant, proper
ONLINE.
measures and expert suggestions need to be taken before
It can be seen from the above graph that voltage and current installation of power factor correction equipment in the plant.
harmonic distortion percentage was on higher side. Hence, to IEEE STD 1531 2003, is an IEEE guide that defines the
application and specification criteria to be considered in
understand the effect of harmonic level variation due to APFC
designing, controlling and protection of harmonic filters. The
operation, a trail was taken by switching off the APFC banks. It details of Voltage and current harmonic level at different
was found from the study that, immediately current harmonic sections of the plant are given in table 4.
level has come down to 4.5% as shown in figure12.
TABLE IV:Voltage and current harmonic level at different sections of the plant.

Description I % Vthd % Athd PF


Incomer 1750 4.5 17.1 0.87
DG panel 196 3.9 19.6 0.81
Power 199 4.1 5.8 0.70
distribution
board
Shot blast 254 3.8 6.2 0.5
Air compressor 303 8.1 9.6 0.78
Punching 86.4 6.8 15.9 0.86
Machine
Roll Former 102 8.4 62 0.75

Fig. 12: Variation of %Vthd & %Ithd when APFC is OFFLINE.


From the above table, it can be seen that power factor is low at
Individual voltage and current harmonics studied at the main most of the feeder end level and also %Vthd & %Athd are
incomer when APFC was OFFLINE. The details are given in higher in few areas. As per the IEEE STD 519 -1992, harmonic
voltage distortion (%Vthd) on power systems 69kV and below is
table 3.
limited to 5.0% total harmonic distortion (THD) with each
TABLE III: Individual Voltage & current harmonics measured at 33kV group individual harmonics limited to 3%. The current harmonic limits
incomer when APFC is OFFLINE vary based on the short circuit strength (Isc/IL) of the system
Current Harmonic (%) Voltage Harmonic (%)
they are injected into at the point of common coupling (PCC).

R Y B R Y B VII. CONCLUSION
Ah1 100 100 100 Vh1 100 100 100
The use of nonlinear loads is continuously increasing in a power
Ah3 1.2 1.8 1.0 Vh3 0.0 0.2 0.0 system network which has drawn the attention to understand the
Ah5 2.8 3.1 2.6 Vh5 1.4 1.3 1.8 nature of harmonics and their mitigation techniques. Capacitors
installed in an industry helps to maintain the PF close to unity

5
but when installed in a harmonic rich environment, they create a REFERENCE
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A case study was presented which shows percentage voltage and


current harmonic distortion level at the incomer with respect to
APFC ON/OFF status. It clearly shows that parallel resonance
effect has taken place at the point of capacitor coupling and it
can be concluded because of resonant effect APFC is not able to
improve the power factor above the set value (i.e; 0.95 lag).

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