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AMAZON BASIN
SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
PL-PIPE-3.0.0 Page 1 of 12
TABLE OF CONTENTS
SECTION PAGE
1.0 SCOPE 2
2.0 DEFINITIONS 2
5.0 DOCUMENTS 4
13.0 SHIPPING 10
14.0 GUARANTEE 11
15.0 DUNNAGE 11
AMAZON BASIN
SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
PL-PIPE-3.0.0 Page 2 of 12
1.0 SCOPE
1.2 Pipe supplied to this specification shall meet or exceed all requirements of API
Specification 5L for Line Pipe and the additional provisions of this specification. It shall
also be API monogrammed to demonstrate compliance with the API 5L requirements.
2.0 DEFINITIONS
Seller Prime supplier and representative of all subsuppliers and facilities employed in
the pipe manufacture. Seller is responsible for the delivery and of all documents
and materials provided under this specification.
Provisions of the latest revision of the following Codes and Standards shall apply except as
modified or supplemented by this specification.
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
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The steel shall be manufactured by the Basic Oxygen Furnace (BOF) or Electric Arc
Furnace process and shall be fully killed, calcium treated and fine grain practice. The
steel shall be vacuum degassed or argon treated.
4.2 The grain size shall be determined on one (1) pipe per two hundred (200) pipes or less
from each pipe lot. The specimen shall be prepared and etched for metallographic
examination at 100x magnification.
The composition of the steel, as determined by heat and product analysis, shall
conform to the following requirements:
Production Analysis
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
PL-PIPE-3.0.0 Page 4 of 12
All percentages shown are maximum for product analysis. The Nb + V + Ti shall not
exceed 0.15%. The sum of Cu + Cr + Ni + Mo shall not exceed 0.60%.
The carbon equivalent (CE) based on product analysis, calculated by the following
formula shall not exceed 0.40 as calculated by the IIW Formula.
4.4 Seller shall provide the BUYER a report giving the ladle analysis of each heat of steel
used in the manufacture of the pipe.
4.5 The Seller shall provide the BUYER a certified product analysis of finished pipe. The
product analysis shall include all elements listed in this specification and any other
intentionally added elements, and shall be performed on one (1) pipe length per two
hundred (200) pipe lengths or less for each pipe lot and size. A pipe "LOT" is defined as
all pipe manufactured from the sane heat of steel having the same diameter and wall
thickness.
4.6 Seller shall provide the BUYER a certified heat analysis of each heat of steel used for
this order. The analysis shall include all elements listed in paragraph 4.3, plus any
intentionally added elements listed in paragraph 4.3.
4.7 Re-check analysis requirements and acceptance criteria shall conform to API
Specification 5L, except in event that the recheck analysis fail to meet the criteria. The
Seller may elect to rest each pipe length individually, then the analysis shall be made
for all elements listed in paragraph 4.3. Re-check analysis shall be to the Fabricator's
account.
5.0 DOCUMENTS
SELLER shall provide the BUYER the following documents prior to production.
5.1 A description of the steel making process which include deoxidation and desulfurization
practice, casting method, slab treatment, argon blowing, vacuum degassing, and any
special treatment such as shape control.
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
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5.2 A Quality Control Manual which provides details of the inspection and testing
procedures. The details shall include inspection frequency, dimensional tolerances,
acceptance/rejection criteria, calibration frequencies and procedures, etc. A Quality
Control Manual shall be provided to the Company by the Steel Producer and the Pipe
Fabricator
5.3 A description of the pipe manufacturing procedure shall be submitted to the Buyer for
review and written approval prior to the start of pipe manufacture. This procedure shall
detail all manufacturing, inspection and testing practices.
6.1 Pipe produced to this specification shall be manufactured by the seamless (hot finished)
process which produces pipe that conforms to the minimum requirements of this
specification and shall have a grain size of ASTM NO.8 o finer and shall be equixed per
ASTM E-112.
6.2 The Seller shall perform all tensile, notch ductility, metallographic, bend, hardness and
other tests described in this specification and API 5L. Results of all tests shall be
recorded and provided to the BUYER prior to the loading of the pipe for shipment.
Dimensions, lengths, weights and straightness of pipe shall comply with API 5L, Section 6 with
the following additional requirements:
7.1 Pipe shall be 35 feet (10.8 M) to 44 feet (13.5 M) with a maximum of 5 percent between
26 feet (8 M) and 35 feet (10.8 M).
The nominal inside diameter is defined ad the nominal outside diameter minus twice the
nominal wall thickness. The nominal outside diameter of the pipe shall not be more than
0.75 percent larger than specified, nor more than 0.25 percent smaller than specified as
measured with a diameter tape.
Pipe diameters shall not be more than 1/32 inch (0.79 mm) smaller nor 3/32 inch (2.4
mm) larger than the nominal specified outside diameter for a distance of four (4) inches
from each pipe end.
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7.5 Out-of-Roundness
Both ends of every pipe shall be checked for out-of -roundness by the use of an inside
rod gauge or approved equal. The length of this gauge shall be equal to the nominal
I.D. minus 1/8 inch (3.2 mm). The rod gauge must pass freely through the outermost 4
inches (100 mm) of the pipe at any orientation normal to the pipe axis.
The wall thickness shall not deviate from the nominal by more than plus 15 percent or
minus 5 percent.
7.7 Straightness
Deviation from a straight line shall not exceed 0,20 percent of the pipe length.
Measurements shall be made using a taut string or wire from end to end along the pipe
measuring the greatest deviation. No less than one of every five pipes shall be checked
as well as any pipe, which does not appear to meet this requirement.
7.8 Bevels
Pipe bevels shall comply with the requirements of API 5L unless otherwise noted in the
purchase order.
7.9 Weight
Weight of the pipe shall be in accordance with API 5L unless otherwise noted in the
purchase order.
8.1.1 The transverse yield and tensile strength specimens shall be selected in
accordance with API 5L paragraph 4.2 "Tensile Tests". One pipe length per one
hundred (100) pipe lengths or less of each pipe lot or size shall be tested.
8.1.2 The yield strength of the pipe material shall not exceed the minimum specified
yield strength by more than 15,000 psi.
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8.1.3 The ratio of yield strength to tensile strength shall not exceed 0.85.
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
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8.1.4 To determine the required number of mechanical tests, a lot shall be as defined
in paragraph 4.5.
8.2.1 All pipe material shall be charpy V-notch (Type A notch) impact tested in
accordance with ASTM A-370.
8.2.3 All specimens shall be removed from the pipe in accordance with the
requirements of API 5L.
8.2.4 Impact properties shall be determined from one (1) pipe length per one hundred
(100) pipes or less from each pipe lot.
8.2.5 All pipe material shall conform to the minimum allowable impact strength of 30 ft-
lb average with a lowest minimum value of 23 ft-lb. The Charpy shear
specimens shall exhibit a minimum 80 percent shear for acceptance.
8.3.2 The hardness traverse shall be conducted on one (1) pipe per 100 lengths per
pipe lot. Hardness shall not exceed HV10-250. A hardness diagram shall be
provided which illustrates the hardness survey results.
8.4 The SELLER shall provide to the BUYER prior to final acceptance of pipe materials a
certified report of mechanical properties.
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9.2.3 Each individual pipe shall be 100 percent inspected in accordance with API 5L,
"Ultrasonic or Electromagnetic Inspection". A description of the equipment and
the procedure to be used shall be submitted to the BUYER for review and
approval prior to production of the pipe.
9.2.4 Prior to pipe production, the BUYER shall witness conduct of the ultrasonic test
procedure and equipment by the Seller.
9.2.6 The equipment shall include a monitoring, audible signal, and a visual recording
system, (for permanent record) to indicate reflections which exceed that of the
calibration notch standard.
9.2.7 The ultrasonic test equipment shall be calibrated at least twice per shift.
9.2.8 The transducers with a frequency of 2 MHZ or higher shall be used. The
ultrasonic inspection equipment shall inspect the pipe body longitudinal with the
transducers spaced at a maximum of 4 inches (100 mm) intervals around the
pipe. Seamless pipe may be examined spirally or longitudinal with transducer
spacing as specified above.
9.2.9 The reference standard shall contain calibration notches for calibration of the
ultrasonic teat instrument to the following:
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
PL-PIPE-3.0.0 Page 10 of 12
Calibration Standard: Notches shall be located on both the O.D. and I.D.
surfaces of each calibration standard.
9.2.10 The pipe ends and bevels shall be 100 percent inspected by ultrasonics and
shall include a band 1 inch wide around the circumference of the pipe at each
bevel. Compression wave ultrasonics shall be used to scan for lamination and
laminar type defects.
9.2.12 Acceptance standards for ultrasonically tested pipe shall be as follows: Any
indication (refection echo) from the defect which exceeds the magnitude of the
calibration not shall be cause for rejection of that length of pipe.
10.1 Each length of pie shall withstand, without leakage, a hydrostatic test to a pressure,
which will cause a circumferential fiber stress of 95 percent minimum of the specified
minimum yield strength of the pipe. The pressure shall be computed by the formula
given in API 5L Supplement 1 dated May 31, 1986. The test pressure shall be held for
not less than 20 seconds.
10.2 The tester shall be equipped with a recording gauge that will record test pressure and
duration of time applied to each length of pipe. Test reports shall be available to the
inspector at all times.
11.1 All first day production tests will be witnessed and all pipe will be inspected by Buyers
representatives. Sufficient notice (at least 14 days) shall be given by the Seller of the
time at which the run is to begin.
11.2 The Buyer's representatives shall have referee entry at all times to all parts of the
manufacturer's works which will be concerned with the manufacture, testing, inspection,
quality control and shipping of the pipe ordered, including the steel mill. The steel mill
and pipe mill shall make available to the Buyer's representatives without charge, all
reasonable facilities to inspect, measure, and test the material and pipe in all stages of
production including, for example, ultrasonic wall thickness.
11.3 The Buyer's representatives shall have the option to examine all materials rejected for
any reason. If any rest specimen fails to meet the requirements for any reason, this
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SPECIFICATION No. SPECIFICATION FOR SEAMLESS PIPE
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shall be brought to the attention of the Buyer's representative, and all affected shall he
retained until examined by the Buyer's representative.
11.4 The Seller shall provide an area in the mill to allow the Buyer's representatives to
inspect each length of pipe after manufacture and testing are completed, but prior to
loading for shipment, The area shall contain a means for rotating the pipe, and ample
lighting to facilitate through visual inspection of both internal and external surfaces.
11.5 It is possible that this pipe will be externally coated with a thin film type of coating.
Therefore, the manufacturer shall take all reasonable precautions to insure that the pipe
surface is free from imperfections which might interfere with the efficient application of
thiN film coatinG and result in a disproportionate number of holidays. In addition, the
metal surfaces shall be sufficiently clean and smooth so as to permit non-destructive
examination. All loose scale shall be removed, and pitting and rough surfaces removed
by grinding. Pipe shall have a workmanlike finish, and the manufacturer shall remove by
grinding, mechanical marks an abrasion, such as cable marks, dings, roll marks, scores,
etc., and also imperfections such as scabs, seams, laps, tears, and slivers, even though
these are shallow enough to be within wall thickness tolerances.
11.6 The pipe shall contain no dents, which affect the curvature of the pipe at the
longitudinal weld or at the pipe ends. Pounding out or jacking out dents is prohibited.
12.1 Pipe shall be paint stenciled, on the outside, in accordance with Section 11, API 5L.
Pipe shall show both weight per foot and wall thickness. Sizes, weights, lengths, and
pressures shall be given in English units. Pipe shall be marked on the inside with the
diameter, wall thickness and grade.
12.2 Pipe markings shall include the order number, heat number, lot number, and whatever
other designations required so that complete traceability is maintained, and each length
of pipe can be specifically linked to all applicable chemical, physical, and other test
results related to each step of the manufacturing testing, and inspection operations.
12.3 End protectors or bevel protectors shall be furnished for all pipe.
13.0 SHIPPING
13.1 All pipe shall be handled, loaded and shipped in accordance with API RP 5L1,
Recommended Practice for Railroad Transportation of Line Pipe; API RP 5L5
Recommended Practice for Marine Transportation of Line Pipe.
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13.2 The Seller shall submit loading instructions and diagrams for approval for all pipe to be
shipped. The approval of these shall not relieve the Seller of his responsibility for any
damage during shipment.
13.3 All dimensional tolerances and pipe surface conditions specified herein and API
Specification shall apply to the pipe condition as received by the Buyer at the shipping
destination.
14.0 GUARANTEE
14.1 The Seller shall beat all costs to seek, find, and repair all leaks and/or ruptures which
occur during the field hydrostatic test, and which result from defects traceable to the
manufacture of the pipe. The field test pressure will but exceed a pressure which will
cause a circumferential fiber stress greater than 100% of the specified minimum yield
strength of the pipe as computed by that given in paragraph 5.3 of API 5: The Buyer
may elect to raise and lower the field test pressure one or more times, either as part of
the a planned testing routine, or as a consequence of a failure in the pipeline or in the
testing equipment; however, these fluctuations in pressure shall in no way relieve the
Seller of his obligations.
15.0 DUNNAGE
Pipe shall be shipped using dunnage, supplied by the pipe manufacturer, to protect the pipe
during shipping by land or marine. Chains or wire cables shall but be permitted to secure the
pipe for shipping. Approved padding shall be used to prevent damage from wheel thrown
objects. Marine transport shall be below deck.