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ENGINEER PMC-2R /OCG-OCI-NK-NKI-RITES

CONTRACTOR TATA PROJECTS-IRCON-MITUSUI & CO JV

Anindya Infratech Pvt. Ltd

TESTING AGENCY www.aipltech.com an ISO-9001-2015 company
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PROJECT
CONSORTIUM CONTRACT PACKAGE - 13

TITLE ROUTINE VERTICAL PILE LOAD TEST of Major Bridge-225 Km 16+664.719 (Abutment A-2)

STRUCTURE NO Major Bridge Br-225 Test Pile Location (Pile Group A-2)

Reference Drg No 13/MB/DG/5042/B

REV MODIFICATIONS/
DATE PREPARED CHECKED APPROVED
NO. PURPOSE OF ISSUE
7-Apr-21 R-0 For Review & Approval RJ MK NKS

Signature
Date Document No
AIPL TPL RITES

AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-225/PKG-13/RLT(A-
7-Apr-21
1)/02

Revision-R-0 1 of 7 Design Doc.

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Control Doc.No AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-225/PKG-13/RLT(A-1)/02

DEDICATED FREIGHT CORRIDOR WESTERN CORRIDOR (SACHIN to VADODRA) EXPRESS
PROJECT : Document No DATE
FREIGHT CONSORTIUM CONTRACT PACKAGE - 13
AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-
225/PKG-13/RLT(A-1)/02 7-Apr-21
TITLE : ROUTINE VERTICAL PILE LOAD TEST of Major Bridge-225 Km 16+664.719 (Abutment A-2)
Design Checked SHEET
MH NKS 1
Test Pile Detail A-1 Pile Group

Grade of Concrete = M-35

TMT STEEL = Fe-500
Length of Test Pile from CoF = 18.00 m COL: '+' 15.544 m
Dia of test pile = 1,200.00 mm TRL : '-' 2.456
SAFE LOAD = 265.02 MT Note Refer Drg 5040 B
TEST LOAD AS PER 2911 (Initial) [S.F X 1.5] = 397.53 MT
** Design has been adopted for greater Test load

REACTION PILE
Available Reaction capacity is
Nos of REACTION PILE = 2.00 Nos 591.01 MT as below i.e 297 %
Dia of Reaction Pile = 1200 mm w.r.t 198.765 MT , Refer
Clause 7.1.3.1 of IS 2911 Part4
Required Uplift /Pull Load Per Reaction [ T.L/2] = 198.765 MT : 2013, higer than 25 %
Design Load per Reaction [ Req Uplift of Working Pile] = Required , Hence OK
[25% Extra as per IS 2911 ]

Length of Reaction Pile as per app drawing = 18.00 m

Nos of Reaction Proposed = 2.00 Nos

CHECK FOR TMT STEEL OF WORKING PILE

TMT dia in Reaction/Working Pile = 25.00 mm Drg No 5042B

Nos of Bar in working pile as per approved drg = 22.00 Nos Drg No 5042B
Nominal x-section area = 490.87 Sqmm

Yield Stress of TMT Fe-500 = 500.00 N/Sqmm

Permi. Stress [ 87% of 500 N/Sqmm] = 435.00 N/Sqmm

Breaking load in KN 25 mm dia bar = 213.53 kN

Breaking load in MT [ BL ] = 21.79 MT/No

Min Required Uplift Load per Reaction [ Uplift ] = 248.46 MT 25% added in required load

Nos of bar Required [DL/BL] Theoretical = 11.40 Nos

Nos of Bar Available in working pile as per app drg = 22.000 Nos Drg No 5043 B
Prposed To use for Anchoring = 14.000 Nos
Thus Load imposed on each bar = 17.747 MT

Thus 81.45%
17.75 MT < 21.79 MT

Hence Safe

CHECK FOR UPLIFT OF REACTION /WORKING PILE Refer Drawing 13/MB/DG/5415/C dt 10.09.18

Required Uplift for working pile to be used as a reaction pile = 198.765 MT

Skin friction Calculation as per Sub Clause 6.3.2 = 591.09 MT 297%

Uplift Capacity The uplift capacity of a pile is given by sum of the frictional resistance
and the weight of the pile (buoyant or total as relevant). The recommended factor of
safety is 3.0 in the absence of any pullout test results and 2.0 with pullout test results. As per IS 2911
Layer-1 From 15.544 m To 8.04 m Side Resistance = 156.90 MT
in MT
Layer-2 From 8.04 m To 0.04 m Side Resistance = 343.57 MT
in MT
Layer-3 From 0.04 m To -2.51 m Side Resistance = 90.61 MT
in MT

Factor of Safety in absence of Pull out test = 3.0

Thus Safe Uplift Capacity as per 6.3.2 [Sum of Friction Resistance /3.0] = 197.03 MT
[777.93/3]

Add Weight of Pile [ Length x 1.13 x 2.5 ] = 50.85 MT

Thus Total Uplift Capcity of Pile as per IS 2911 Part1/Sec-2 [ Ulift / Cal ] = 247.88 MT

Required Uplift Capacity [ Ulift / Req ] = 198.765 MT

Hence 247.88 MT > 198.765 MT Hence working Pile may be safe for using as reaction pile

Revision-R-0 2 of 7 Design Doc.

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Control Doc.No 0

PROJECT : DEDICATED FREIGHT CORRIDOR WESTERN CORRIDOR (SACHIN to VADODRA) EXPRESS FREIGHT CONSORTIUM CONTRACT PACKAGE - 13 Document No DATE

AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-
7-Apr-21
225/PKG-13/RLT(A-1)/02
TITLE : ROUTINE VERTICAL PILE LOAD TEST of Major Bridge-225 Km 16+664.719 (Abutment A-2) Design Checked SHEET
MH NKS 2
COMPUTATION OF UPLIFT CAPACITY OF ROUTIEN PILE
R-1
Layer 1 From 15.544 m To 8.04 m SIDE RESISTANCE gw= 1 g/cc
7.504 m LOAD CARRYING CAPACITY-STATIC FORMULA (Qu= K x Pdi x tan d x Asi + a x C x As) G= 2.59
1 D Stem Dia in cms 120.000 g dry = 1.92 g/cc
2 L Total Length of Pile in cms Calculation of Submerged density
750.400
Note :- 1mt depth considered as cutoff level gb = (e S + G) x gw
3 Ap c/s Area in cm2 [3.14 x D x D /4] 11,309.734 (1+ e )
4 K Coe. Of Earth Press. 1.500
Top Overburder pressure - field Dry density
5 Pdi Bottom Overburder pressure 0.88449 S= 0
Eff. Overburden pressure for ith layer (Pdi) in kg/cm2. Avg of Top Over Press & Bottom 0.44224 therefore,
6 g Unit weight (Submerged) In kg/cc gsub = gsat - gw 0.001 e= 0.348958333 [G x γw /γdry]-1
7 a Reduction Factor as per IS 2911 Part-1 Appendix-A 1.000 S= 1
8 C Avg. Cohesion kg/cm2 0.300 gsat = (e + G) x gw
9 Φ Angle Of Inter.Friction, degree 21.000 (1+ e )
10 As Surface Area in cm2 [3.14 x D x L ] 282,894.135 = 2.178687259
11 Qu Ultimate Bearing Capacity
12 Friction Capacity, kg As*Pdi*TAN(RADIANS(Φ))*K+a*C*As 156,904.980 gsub = gsat -gw
Factor of Safety 1.000 = 1.178687 g/cc
13 Qu Side Resistance in MT 156.905 0.001178687 kg/cc

Layer 2 From 8.04 m To 0.04 m SIDE RESISTANCE gw= 1 g/cc

8.000 m LOAD CARRYING CAPACITY-STATIC FORMULA (Qu= K x Pdi x tan d x Asi + a x C x As) G= 2.56
1 D Stem Dia in cms 120.000 g dry = 1.72 g/cc
2 L Total Length of Pile in cms Calculation of Submerged density
800.000
Note :- 1mt depth considered as cutoff level gb = (e S + G) x gw
3 Ap c/s Area in cm2 [3.14 x D x D /4] 11,309.734 (1+ e )
4 K Coe. Of Earth Press. 1.500
Top Overburder pressure 0.884 field Dry density
5 Pdi Bottom Overburder pressure 0.83850 S= 0
Eff. Overburden pressure for ith layer (Pdi) in kg/cm2. Avg of Top Over Press & Bottom 0.86149 therefore,
6 g Unit weight (Submerged) In kg/cc gsub = gsat - gw 0.001 e= 0.488372093 [G x γw /γdry]-1
7 a Reduction Factor as per IS 2911 Part-1 Appendix-A 1.000 S= 1
8 C Avg. Cohesion kg/cm2 0.300 gsat = (e + G) x gw
9 Φ Angle Of Inter.Friction, degree 33.000 (1+ e )
10 As Surface Area in cm2 [3.14 x D x L ] 301,592.895 = 2.048125
11 Qu Ultimate Bearing Capacity
12 Friction Capacity, kg As*Pdi*TAN(RADIANS(Φ))*K+a*C*As 343,571.788 gsub = gsat -gw
Factor of Safety 1.000 = 1.048125 g/cc
13 Qu Side Resistance in MT 343.572 0.001048125 kg/cc
Side Resistance in MT/Sqm
Adopted for designing of Pile anchor pile [MT/Sqm]

Revision-R-0 3 of 7 Design Doc. Reaction PileReaction Pile Uplift

 Layer 3 From 0.04 m To -2.51 m SIDE RESISTANCE gw= 1 g/cc
2.550 m LOAD CARRYING CAPACITY-STATIC FORMULA (Qu= K x Pdi x tan d x Asi + a x C x As) G= 2.56
1 D Stem Dia in cms 120.000 g dry = 1.72 g/cc
2 L Total Length of Pile in cms Calculation of Submerged density
255.000
Note :- 1mt depth considered as cutoff level gb = (e S + G) x gw
3 Ap c/s Area in cm2 [3.14 x D x D /4] 11,309.734 (1+ e )
4 K Coe. Of Earth Press. 1.500
Top Overburder pressure 0.839 field Dry density
5 Pdi Bottom Overburder pressure 0.26727 S= 0
Eff. Overburden pressure for ith layer (Pdi) in kg/cm2. Avg of Top Over Press & Bottom 0.55289 therefore,
6 g Unit weight (Submerged) In kg/cc gsub = gsat - gw 0.001 e= 0.488372093 [G x γw /γdry]-1
7 a Reduction Factor as per IS 2911 Part-1 Appendix-A 1.000 S= 1
8 C Avg. Cohesion kg/cm2 0.340 gsat = (e + G) x gw
9 Φ Angle Of Inter.Friction, degree 36.000 (1+ e )
10 As Surface Area in cm2 [3.14 x D x L ] 96,132.735 = 2.048125
11 Qu Ultimate Bearing Capacity
12 Friction Capacity, kg As*Pdi*TAN(RADIANS(Φ))*K+a*C*As 90,609.210 gsub = gsat -gw
Factor of Safety 1.000 = 1.048125 g/cc
13 Qu Side Resistance in MT 90.609 0.001048125 kg/cc

Revision-R-0 4 of 7 Design Doc. Reaction PileReaction Pile Uplift

Anindya Infratech Pvt. Ltd
www.aipltech.com an ISO-9001-2015 company

DEDICATED FREIGHT CORRIDOR WESTERN CORRIDOR (SACHIN to VADODRA) EXPRESS FREIGHT

PROJECT : Document No DATE
CONSORTIUM CONTRACT PACKAGE - 13

AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-225/PKG-
13/RLT(A-1)/02
7-Apr-21
TITLE : ROUTINE VERTICAL PILE LOAD TEST of Major Bridge-225 Km 16+664.719 (Abutment A-2)
Design Checked SHEET
MH NKS 3

[a] Desing Calculation for Pile Capacity as per Soil Data for Respective location

Basic Detial of Pile and location

Pile Diameter D = 1.20 m
Area of Pile {X-Sec} Ap = 1.13 m2
Ground Water Table = 10.00 m
Existing Ground RL EGL = 18.08 m
High Flood RL HGL = 0.00 m Drg 5042 B
Cut-off level of pile = 15.54 m
Critical Depth for 15D = -2.46 m
5/4/2021

Ultimate Capacity for Piles in Cohesionless soil Qu = Ap ( 0.5 Dy Ny + Pd Nq ) + ∑ Ki Pdi tan Ai Asi

Ultimate Capacity for Pile in Cohesive Soil - Qu = Ap Nc Cp + ∑ ai Ci Asi

Ultimate Load Capacity of Pile KN = Qu

Area of Pile {X-Sec} 2 Ap
m =
Pile Diameter m = D
Effective Unit Weight at Pile Tip kN/m³ = γ
Bearing Capacity Factors depends on Ø of soil as per IS: 6403 = Ny
Effective overburden pressure at pile tip in kN/m² kN/m2 = Pd
Bearing Capacity Factors depends on Ø of soil as per Fig 1 of IS 2911 Part 1 sec 2 = Nq
Coefficient of earth pressure applicable for the ith Layer = Ki
Effective overburden pressure for the ith layer in kN/m² kN/m2 = PDi
Angle of wall friction between pile and soil for the ith layer = δi
Surface area of Pile in ith layer m2 = Asi

Average Cohesion at Pile Tip kN/m2 = Cp

Adhesion factor for the ith layer depending on the consistency of soil = αi
Average Cohesion for ith layer kN/m2 = Ci

Soil Data

Depth Effective Side Resistance

Layer Soil Tpye N Ncr γ c Ø K
in MT
BGEL depth

m m m
Nos. kN/m³ kN/m2 Degree

3.000 0.000
Layer 1 15.544 8.04 Silty Clay/HP 27 25 21.50 30 21 1.5 156.905 MT
Layer 2 8.040 0.04 Clay Sand 73 43 21.50 30 33 1.5 343.572 MT
Layer 3 0.040 -2.51 Silty Clay/IP 100 43 21.50 34 36 1.5 90.609 MT

Total Side Resistance 591.086 MT

Ref Geotechnical Report -BH-03 (pg 15)

Revision-R-0 5 of 7 Design Doc. Reaction PileSoil Data.

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DEDICATED FREIGHT CORRIDOR WESTERN CORRIDOR (SACHIN to VADODRA) EXPRESS

PROJECT : Document No DATE
FREIGHT CONSORTIUM CONTRACT PACKAGE - 13

AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-225/PKG-13/RLT(A-
1)/02
7-Apr-21
TITLE : ROUTINE VERTICAL PILE LOAD TEST of Major Bridge-225 Km 16+664.719 (Abutment A-2)
Design Checked SHEET
MH NKS 5

[1] DESIGN WITH TMT FE-500 in place of HTS strand

Design Load per Reaction = 248.46 MT [25 % Added ]
TMT dia = 25.00 mm
Nominal x-section area = 490.87 Sqmm
Yield Stress of TMT Fe-500 = 500.00 N/Sqmm
Permissible Stress of Rft [ 87% 0f 500] = 435.00 N/Sqmm
Load Carrying Capacity of each bar = 21.79 MT
[435 x 3.14 x 25 x 25 x 0.25 /9.8 x 1000]

Nos of TMT Proposed For Review & Approval = 11.400 Nos

Theoretical Load imposed [437.5 / 24.0 Nos] = 14.000 Nos
5/4/2021 Required load /per bar = 17.747 MT

Hence Hence Safe

17.7 MT < 21.8 MT

[2] DESIGN OF WELDING OF ANCHORS AS PER I.S. 816

Assume Size of weld = 12.5 mm

for lap welding (Both face)

Permissible stress of weld = 86.30 N/mm2

1100*0.8*98066.5/10^6 Refer IS 816

As per IS 816 Sub Clause 7.0 Per. Stress is 1100 Kgf/SqCm

, as it is site weld 80% will be considered sub-clause
7.3 = 1100 Kgf/SqCm x 0.8 = 880 Kgf/Sqcm x 98066.5 N/Sqm

Strength of Weld per mm length = 755.11 N/mm

Strength of Weld per mm length = K (0.7) x Size of Weld x
permissible stress [0.7 x 86.4 x 12.5 = 756 N/mm]

Thus length of weld required = 230.00 mm

[Load on each rod x9.8 x1000/756
[= 25.391 MT x 9.8 x1000/756]

Provided at both face = 2 x 250 mm

= 500.000 mm Welding to be done on both faces of bar

500.00 > 230.00 Hence Safe

It is designed to provide 250 mm long welding of 12.5 mm size at both side of TMT bar considering extra care while using reaction. Girder will be
supported over the sand bags to be provided at site

Revision-R-0Date-05.05.20 6 of 7 Design Doc.

 Anindya Infratech Pvt. Ltd
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Email:- anindyainfratech@gmail.com SHEET
09415239428,8756829428 6

Major Bridge Br-225 Test Pile Location (Pile Group A-2)

Main Girder 1.2 m 3600.00

Main Girder

## As suitable

1400 mm 3600 mm 3600 mm 1400 mm

10.00 m

Legend Datum Bar

Test Pile 1200 m dia

Reactin Pile 1200 m dia

All Dimension in m

S.N Particular Qty (P-1) Remarks

1 Main Girder ~ 10 m long 1.00 Nos
1 Cross Girder ~ 5 m long 0.00 Nos
2 Nos of Reaction Pile 2.00 Nos
DEDICATED FREIGHT CORRIDOR WESTERN CORRIDOR (SACHIN to VADODRA) EXPRESS FREIGHT CONSORTIUM
3 Length of Reaction Pile 18.00 m CONTRACT PACKAGE - 13
3 Chipping off Cut-Off
4 Dia of Reaction Pile 1200.00 mm Doc.No AIPL/DFCCIL/TPL-IRCON-MITSUI/BR-225/PKG-13/RLT(A-1)/02

5 Dia of Bar in Reaction Pile 25.00 mm Revision Date Prep.By Approved by

5 Nos of Bars in Anchor 0.00 Nos
R-0 7-Apr-21 MH NKS

Revision-R-0 7 of 7 Design Doc.