JSA Pipe HDPE & Install Pump Sentrifugal From River To Main Road

JOB SAFETY ANALYSIS
Project : Sepanjang Early Oil Production

Job Title : Pipe Sleeper & Pipe Support Installation Date : April, 2006
Leader : Sukardi ( Const Supt ) Location : Sepanjang Island
Contractor : PT. Dwi Prima Sembada
RISK RESIDUAL
No. WORK STEPS HAZARDS
EQUIPMENT Hazards SAFETY MEASURES & PREVENTION RISK
FACTOR
-Detail working procedures TOOLS - Personnel action Effect FACTORS
MACHINES - Tool / Material/Object Specific measures & prevention for each hazard
P HE RF P HE RF
- Working Environment Assign someone responsible for each action
Install - Conduct Tool Box Meeting
Pipe Sleeper before Executing work
3
and - Follow all Procedures involved
Pipe Support - Prepare First Aid Kit
3.1 SURVEY WORKS Theodolite Incured by sharp object - Personnel Injury VL L L1 - Use the right tools & good VL L L1
- Leveling & Marking Handtools -Have to wear PPE standard
3.2 EXCAVATION & Mattock - Hit by Mattock - Personnel Injury L L L2 - Conduct pre use inspection / checklist L L L2
COMPACTION Hand Compactor - Conduct supervision
3.3 INSTALL PRECAST Crane & Forklif Hit by Falling Object - Personnel Injury M M M8 - Use the right tools & good L L L2
CONCRETE Crane & Rigging Failure - Have to wear Hand gloves
3.4 INSTALL PIPE SUPPORT Crane & Incured by sharp object - Personnel Injury M M M8 - Use the right tools & good L L L2
Welding Machine - Have to wear Hand gloves, safety shoes,
safety glass, Helmet
3.5 WELDING Welding Machine Fire or Explosion - Injury/ Fatality M M M8 - Apply Hot Work Permit Prior Doing Hot Work L M M5
Electric Shock - Use the right tools & good
-Have to wear PPE standard
NOTE :
P : Probability
HE : Hazard Effect
Page 1 of 13
RF : Risk Factor
Page 2 of 13
JOB SAFETY ANALYSIS

Job Title : Piping Installation Date : April, 2006
RISK RESIDUAL
FACTOR
P HE RF P HE RF
HOT WORKS - Conduct Tool Box Meeting
FABRICATE AND before Executing work
4
INSTALL FOR - Follow all Procedures involved
PIPING - Prepare First Aid Kit
4.1 WELDING Welding Machine - Fire /electricity - ES-Injury/fatality H H H15 - Conduct Checklist for Welding Machine L M M5
- Grounding
- No Flammable liquid near of welding work
- Prepare Portable Fire Extinguisher/blanket
- Conduct close Supervision
- Complete PPE for Welding work
- Assure ace & oxy bottles save & good
- Smoke Radiation - Insensible, M M M8 - Use masker / respirator L L L2

asphyxia
- - Ultra Violet - eye M M M8 - Use Welding Mask/ safety goggles L L L2
- Noise - Hearing annoyed M M M8 - Use ear plug/ earmuff L L L2
- Extreme heat conta - Injury M M M8 - Use proper PPE L L L2

- New jointed & still hot marked
4.2 GRINDING Grinding Machine - Electricity El.Shock - Fatality H H H15 - Conduct Checklist for Grinding Machine L M M5
Page 3 of 13
JOB SAFETY ANALYSIS

Job Title : Piping Installation Date : April, 2006
RISK RESIDUAL
FACTOR
P HE RF P HE RF
- Incur.by a reef fract - Personnel Injury M M M8 - Use Safety glass/ Face shield L L L2
- Grinding Disc esca - Personnel Injury M M M8 - Assure Safety Guard properly placed L L L2
- Disc recommended for Grinding Mach.
4.3 CUTTING Cutting Torch Fire / Explosive Burnt / fatality H H H15 - Conduct Checklist for Cutting Torch L M M5
- Cutting must have Flash Back Arrestor
- Assure ace & oxy bottles save & good
NOTE :
P : Probability
HE : Hazard Effect
RF : Risk Factor
Page 4 of 13
JOB SAFETY ANALYSIS

Job Title : Mobilization Date : April, 2006
RISK RESIDUAL
FACTOR
P HE RF P HE RF
MOBILIZATION MATERIAL PIPE, - Conduct Tool Box Meeting
VALVE, FITTING, STRUCTURE before Executing work
1
& EQPT FROM PORT SURABAYA - Follow all Procedures involved
TO SEPANJANG ISLAND - Prepare First Aid Kit
1.1 LOADING MATERIAL PIPES, VALVE, Crane 45 Ton Broken sling, fall object - Equipm.damage M L M6 - All Operators must be experiences, certified L L L2
FITTING, STRUCTURE & EQUIPMENT Lifting gear tying escaped. - Pre use Inspection Checklist must be done
TO LCT LCT before operating
- Assure all lifting gear on good condition
- Personal Injury M L M6 - Don't stay under lifted object L L L2

- Have to wear Helmet
- Don't lift to exceed objects
- Fatalilty H H H15 - Available supervision L M M5
Over draft - ship sink M M M8 - Final loaded ( total cargo ) according to L L L2

document ship and signed by Harbour master
1.2 TRANSPORTATION FROM SBY LCT Moderate sea , leaking, LCT sink M M M8 - Pre use inspection to LCT / SHIP L L L2
TO SEPANJANG BY LCT Equip/Matl lost - Ship Particular must be appr.d by Syahbandar
- Port Clearance must be valid & on ship
- Captaint must be experience & certified/ skill
- Course condition control navigation
- If bad weather, ship not continue sea transport
Page 5 of 13
JOB SAFETY ANALYSIS

RISK RESIDUAL
FACTOR
P HE RF P HE RF
immed. look for peaceful protection closest.
- Fatality H H H13 - Prepare crew list and must be acknowledged L M M5

by Harbour master
- Wear life jacket + ringbouy
- Prepare life craft/ resque boat
- Lasing cargo escaped - stability change. M M M8 - Assure all wires , span screw, staple remover L L L2
on good condition
- Lasing have to approved by Surveyor
- Smash-up usher ship. - ship broken/sink M H H10 - Navigation light must be on at the night L L L2
- Asuure Navigation Electro is good
- Navigator must be competence
- P2TL ( Solas 1972 ) must be followed by Nav.
1.3 DISCHARGING PIPES, VALVE, Crane 25 Ton Broken sling, fall object - Equipm.damage M L M6 - All Operators must be experiences, certified L L L2
FITTING STRUCTURE, EQUIPT Lifting gear tying escaped. - Conduct Pre use Inspection Checklist
FROM LCT LCT - Assure all lifting gear on good condition
- Personal Injury M L M6 - Don't stay under lifted object L L L2
- Have to wear Helmet
- Don't lift to exceed objects
- Fatalilty H H H15 - Available supervision L M M5
Page 6 of 13
JOB SAFETY ANALYSIS

RISK RESIDUAL
FACTOR
P HE RF P HE RF
1.4 TRANSPORT.PIPES, VALVE, Plate Bed Trailer - Bump to other equip - Equip. Damage M M M8 - All Operators must be experiences, certified L L L2
FITTING, STRUCTURE, EQUIPT

TO SITE LOCATION - Bump to people - Injury/ Fatality H H H15 - Max. speed 50km/ hr only L M M5
- Max speed 20km/hr passing solid area
resident / traffic busy
- Pipes & Fitting falling - Traffic annoyed M L M6 - assure good tying / not diffuse. L L L2
down
NOTE :
P : Probability
HE : Hazard Effect
RF : Risk Factor
Prepared by : Acknowledged by : Approved by :
JONNI SIREGAR Y. SUPRATIKNO ( )

PT. DWI PRIMA SEMBADA PT. DWI PRIMA SEMBADA EMP - KANGEAN LTD.
Page 7 of 13
JOB SAFETY ANALYSIS
Project : METROPOLIS Project HEINZ KRAFT

Job Title : Instalaton Pipe HDPE & Sentrafugal Pump (WTP Upgrade from River to Main Date :
Road)
Leader : Yosep Yosua & Rendra Location : Karawaang
Contractor : PT.BENING KATHULISTIWA
RISK RESIDUAL
FACTOR
1 -Detail working procedures TOOLS - Personnel action Effect FACTORS
P HE RF P HE RF
2 -Instalation Pipe HDPE &
Centrifugal Pipe
Pipe HDPE at River Crossing
Main Road
2.1 *Mobilisation of Diving Crane. Sling Wire, Droped Down, Hit by/ Damage, - Wearing PPE
Equipment Shackles, Pad Eye, Struck by the Equipment Serious Injury or - All of lifting equipment in good condition and
Tag Line. Fatality certified, one signal man, using the tag line,
2.2 *Loading Diving Equipment DSV, Crane. Droped Down, Hit by/ Damage, - Wearing PPE
Equipment to DSV/Barge Sling, Shackles, Struck by the Equipment Serious Injury or - All of lifting equipment in good condition and
Pad Eye, Tag Line. Fatality certified, one signal man, using the tag line,
2.3 *Sea Fastening Diving Welding Machine Electric Shock Serious Injury or - Wearing PPE
Equipment Fatality - All of Welding equipment must be in good
condition and certified
- Ground Cable
2.3 *DDC Preparation & Testing Air bank, O2 bank Regulator failure, over Damage, - Wearing PPE
- Install regulator on air bank/ Regulators, gauges, pressure, lost of pressure, Serious Injury or - All of equipment must be in good condition
O2 , connect deck whips to Deck whips, hoses, leaking on hoses/fittings, Fatality and certified
chamber/panel, connect deck Valves, fittings in acurate gauges - Secure all of hoses conection
whips from LP compressor to LP Compressor Struck by/Hit by hose - Regulate pressure and open valve slowly,
chamber/panel - Check fitting tread, leak test 1.5 times WP
- Main Lock blow down Check the leak by using soap liquid.
2.4 * Umbilical and Diving Helmet Air bank, Regulator failure, over Damage, - Wearing PPE
Hook up Regulators, gauges, pressure, lost of pressure, Serious Injury or - All of equipment must be in good condition
- Install regulator on air bank Deck whips, hoses, leaking on hoses/fittings, Fatality and certified
and conect deck whip to panel Valves, fittings in acurate gauges - Secure all of hoses conection
- conect deck whip from LP to LP Compressor Struck by/Hit by hose - Regulate pressure and open valve slowly,
Page 8 of 13
JOB SAFETY ANALYSIS

Road)
RISK RESIDUAL
FACTOR
P HE RF P HE RF
panel and umbilical to panel - Check fitting tread, leak test 1.5 times WP
- Check the leak by using soap liquid.
- Only operate by competen persons
2.5 * HP Air Compressor HP Compressor Regulator failure, over Damage, - Wearing PPE
- Charging Air Bank/Bail Out Air Cyllinders pressure, lost of pressure, Serious Injury or - All of equipment must be in good condition
Charging Whip leaking on hoses/fittings, Fatality and certified
Pressure Gauges in acurate gauges - Secure all of hoses conection
Struck by/Hit by hose - Regulate pressure and open valve slowly,
- Check fitting tread, leak test 1.5 times WP
- Check the leak by using soap liquid.
- Make sure safety relieve valve working good
2.6 * Launch & Recovery System Hydraulic Power Broken Wire Damage, - Wear PPE, life jacket
- Diver Deployment & Recovery Air Compressor Winch Stuck Serious Injury or - Ring Buoy/life craft/resque boat/Zodiac
Winch, Wet Bell Struck by/Hit by wire Fatality - Use the proper equipment
A Frame, pulley Man Over board - Pre use check and function test
Sheave - Stand by ladder and Stand by Diver
2.7 * Pre Dive & Stand by check Diving Radio Electric shock Serious Injury or - Wear PPE
- Communication & Video check Video Camera Lost Power/comm Fatality - Use the proper equipment
- Main air/Bailout function test DVD Recorder Regulator failure - Pre use check and function test
Bailout Regulator O' ring/2nd stage burst - Spare 'O' ring
- Open slowly the bailout valve and make sure
diver can breath normaly from KMB head
- Close bailout valve, ask for main air while free
flowing main valve
2.8 * General Diving Activity DSV Bahtera Mulia Man Over Board Damage, - Wear PPE, life jacket
Page 9 of 13
JOB SAFETY ANALYSIS

Road)
RISK RESIDUAL
FACTOR
P HE RF P HE RF
- Diver Deployment Lars, Video Camera, Electric Shock, Slipery, Serious Injury or - Ring Buoy/life craft/resque boat/Zodiac
- Marking of Existing Pipeline Diving Radio Umbilical Fault, Suction Fatality - Good Communication between Diver,
- Seabed Survey Falling object, Diving 'Supervisor and Tender Diver.
- Asissting Pipeline Replacement broken wire, winch stuck - Use the proper equipment
wet bell dropped down - Inform DSV/Barge Master/R.O about diving activity
- Pre use check and function test
- Rise divers flag
- Stand by ladder and Stand by Diver
- High Pressure Water Jetting from the sled
NOTE
P : Probability
HE : Hazard Effect
RF : Risk Factor
Prepared by : Acknowledged by : Approved by :
(YOHANNES DAPIET NAINGGOLAN) FAIZAL FAJRIN JULFIAR SEPTIAN HS

PT. BENING KHATULISTIWA PT. BUREAU VERITAS PT. HEINZ ABC KRAFT
Page 10 of 13
RISK FACTOR MATRIX
Probability HIGH MEDIUM LOW

Hazard Effect
> 1 in 10 highly likely 1 in 10 - 1 in 1000 sometime < 1 in 1000 extremely unlikely
Very High (VH)
- Multiple Fatality
- Major Facility Damage > $ 5,000,000 H15 H14 H11
- Environment Major Spill
1,000 - 10,000 bbls
High (H)
- Single Fatality
- Significant Facility Damage
$ 5,000,000 - $ 5,000,000 H13 H12 H10
- Environment Significant
- Spill > 100 bbls
Medium (M)
- Permanent disability / DAWC
- Moderate Damage
$ 100,000 - $ 500,000 H9 M8 M4
- Environmental Reportable
15 - 100 bbls
Low (L)
- Single or multiple minor injuries
- Minor Facility Damage $ 100,000 M7 M6 L2
- Environment Minor Loss 1 - 15 bbls
Very Low (VL)

- Single First Aid
- Minor Facility Damage < $ 10,000 M5 L3 L1
- Environment Slight Loss < 1 bbls
HAZARD CHECK LIST
Energy Source Mechanical The Work Site
● Electricity ● Crushing ● Trip hazards

● Gas or Oil ● Shearing ● Fall from height
● Radiation ● Cutting ● Confined space
● Falling objects ● Caught in machinery ● Lighting & Rain
● Temperature extremes ● Impact ● Other people, above, below,
● Noise ● Stabbing adjacent behind
● Steam ● Friction ● Blind corners
● Compressed Air ● Vibration ● Waste material generated
● Explosive ● Flying object ● Escape routes blocked
● Fire ● Moving object ● Wild Animal ( Shark, Snake etc )
● Wave / Storm ● Unpredicted ship movement
● Wind
● Sea Current
Product Escape Material / Chemical Manual Handling

Exposure
● Leak ● Inhalation ● Pushing
● Spill ● Absorption ● Pulling
● Overflow ● Swallow ● Lifting
● Wrong mix ● Eye contact ● Repetitive movements
● Skin contact ● Over exertion
Communication
● Miss Communication
● Battery Low
● Repeat Order
Evaluation and Prioritization of Risk
Risk
Control Action
Factor
15 Immediate action, task must not proceed, serious loss potential. The task
should be re-defined or, further control measures put in place to reduce risk,
14 these controls again must be subject to a full assessment and accepted before
the task may commence.
13
12 Task may only proceed following direct authorization from OIM/Site Manager
following consultation with any specialist personnel and full assessment team.
11 Wherever possible the task should be re-defined to take account of the hazards
involved or the risk s
10
9
8 The task may proceed, however only under strict supervision and monitoring.
The team must revisit all areas of the assessment to see if risks may be reduced
7 further before the task is allowed to proceed.
6
5
4 Acceptable measures, however review to see if risk can be reduced still
3 further
1 Acceptable levels of risk no need to consider further measures.

JSA Pipe HDPE & Install Pump Sentrifugal From River To Main Road

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JSA Pipe HDPE & Install Pump Sentrifugal From River To Main Road

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JOB SAFETY ANALYSIS

Project : Sepanjang Early Oil Production

Project : Sepanjang Early Oil Production

- Smoke Radiation - Insensible, M M M8 - Use masker / respirator L L L2

- Extreme heat conta - Injury M M M8 - Use proper PPE L L L2

Project : Sepanjang Early Oil Production

Project : Sepanjang Early Oil Production

- Personal Injury M L M6 - Don't stay under lifted object L L L2

- Fatalilty H H H15 - Available supervision L M M5

Over draft - ship sink M M M8 - Final loaded ( total cargo ) according to L L L2

Project : Sepanjang Early Oil Production

- Fatality H H H13 - Prepare crew list and must be acknowledged L M M5

- Fatalilty H H H15 - Available supervision L M M5

Project : Sepanjang Early Oil Production

FITTING, STRUCTURE, EQUIPT

Prepared by : Acknowledged by : Approved by :

JONNI SIREGAR Y. SUPRATIKNO ( )

Project : METROPOLIS Project HEINZ KRAFT

Project : METROPOLIS Project HEINZ KRAFT

Project : METROPOLIS Project HEINZ KRAFT

Prepared by : Acknowledged by : Approved by :

(YOHANNES DAPIET NAINGGOLAN) FAIZAL FAJRIN JULFIAR SEPTIAN HS

Probability HIGH MEDIUM LOW

Very Low (VL)

Energy Source Mechanical The Work Site

● Electricity ● Crushing ● Trip hazards

Product Escape Material / Chemical Manual Handling

1 Acceptable levels of risk no need to consider further measures.

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