PEL/0814-B104-JSA-001

06/30/2021
1

JOB SAFETY ANALYSIS FOR THE EXCAVATION WORK

220kV Substation of JBF PTA & bay extension of 220kV S/S of KPTCL at MSEZ,
PROJECT
Mangalore
CLIENT JBF PETROCHEMICALS LIMITED
CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

PENNAR DOC.NO TI/JBF/TECHNIP/830/ 011

DATE : 05/06/2014. SHEET: 1 OF 1 REV: 1
Risk Classification
Controls that minimize the risk to Risk Level
Sl.No. Activity Hazard Risk/Threats Likelihood Severity Risk Rating Low/Medium/High Remarks
ALARP LEVEL
(L) (S) (R)
A : EXCAVATION

Corrosion of Hand While

1 Marking for Excavation Skin rashes Use of Hand Gloves 2 2 4 M
using Chalk Powder

1.Sloping/Benching/Shoring.
2.No Traffic/No Dumping with 1.5
Metre from Edge.
3.Daily Inspection by Comp
Soil Collapse/Cave in,Earth
2 Bodily Injury Person/Engineer. 3 2 6 M
Slide
4.Work Permit & training.
5.Close Supervision and
daily inspection before Starting of
Work.
 PEL/0814-B104-JSA-001
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

1.Provide Ladder & Acess for

Exacavation above 1.5Mfor every
15Metre.
2.Hard Barrication and Display
Bodily Injury/Property
Fall of Person / Machines & Warning Signs for Deep 3 2 6 M
Damage/Fatal
Excavation.
3.Illuminate Suitably.
4.Use of PPE's &
Reflective Jackets.

Risk Classification
Controls that minimize the risk to Risk Level
Sl.No. Activity Hazard Risk/Threats Likelihood Severity Risk Rating Low/Medium/High Remarks
ALARP LEVEL
(L) (S) (R)
1.Ensure Continous Dewatering for
Maintaining Water Level below the
working level.
2.Suspend the Excavation during
Water Ingress - ground
Drowning heavy rain & flood. 2 3 6 M
water table, Storm/flood.
3.No Excavation after flooding
and shall be Authorised by
competant person after inspection.
4.Trg/TBM

Contact with Overhead &

Underground 1.Identify & Isolate.
power/data/optical 2.Maintain Clear distance
fibre/steam/chemicals/ water Electrocution between OH Power lines as per IE 1 4 4 M
lines leading to Rules. 3.Work
Electrocution/Chemical/ Permit/ Lockout & tag out.
Steam/Burn/etc….

Confined Space hazards -

lack of Oxygen, 1.Monitoring O2,H2S,LEL for deep
Methane(flamable), Asphyxiation or fainting excavation. 1 4 4 M
Hydrogen Sulphine 2.COP/Work permit / Trg/TBM
etc.,during deep excavation.

1.Proper Acess & Egress.

2.Warning Signs about
the hazards.
3.Hard Baricadding of the
Manual Excavation Bodily Injury / Fatal excavated pit. 2 2 4 M
4.Training / TBT / etc..
5.Provide adequate
PPE's. 6.Suitable
Illumination for dark hours.
Excavation and Working Inside
the Excavated pit.
 PEL/0814-B104-JSA-001
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

Excavation and Working Inside
the Excavated pit.
1.Pre inspection of excavator and
other related equipments as per the
check list.
2.Presence of Flag Man.
Damage to property
Machineries Operations 3.Good maintainence of 2 2 4 M
bodily,injury,fatal
vehicle -brake,tyre
conditions,inflation,parking
brake,reverse horn and lighting.
4.Training & PTW.

Risk Classification
Controls that minimize the risk to Risk Level
Sl.No. Activity Hazard Risk/Threats Likelihood Severity Risk Rating Low/Medium/High Remarks
ALARP LEVEL
(L) (S) (R)

1.Close Supervision while excavation

and check whether benching is
provided as per the approved
sketch/drawing.
Benching Steps & Side 2.No Loose Soil or debris on the
Bodily Injury. 1 3 3 L
Protection edge of the pit.
3.No Vehicle Movement on or
near edge.
4.Provide shoring if there is
less space or benching.

1.Ensure that Area is free from any

overhead electrical lines.
2.If it exist then provide then
Overhead electrical Hazard Bodily Injury/Fatal provide barricade at both sides of the 2 3 6 M
electrical lines.
3.Clearance shall be maintained as
per Voltage.
1.Always depute competant &
experienced person for the job.
Excavation and Working Inside
the Excavated pit. 2.Weekly review meeting to check
Improper sequence of the sequence of activities.
activities may lead to 3.Proper communication
Type of Activity Planned. 2 2 4 M
property/time loss and between site Engineer -Supervisor
accident. -operators & planning team.
4.Ensure Work Methodology is being
foloowed at site.
5.Daily Inspection of
Excavated Area.
 Excavation and Working Inside
the Excavated pit.

PEL/0814-B104-JSA-001
06/30/2021
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

1.Ensure Availability & use of

Approved Drawings at site (maintain
drawing register).
2.Competent & Experienced
Engineer.
Property Loss & Time 3.Proper commnunication between
Dimension of Excavation 1 3 3 L
Loss Engineering & Excution team.

4.Ensure Survey is Done by

Competant/Approved Agency.
5.Proper marking of co-
ordinates / bench marking at site.

Risk
Controls that minimize the risk to Risk Level
Classificati
ALARP LEVEL Low/Medium/High
Sl.No. Activity Hazard Risk/Threats on Remarks
Likelihood Severity Risk Rating
(L) (S) (R)

1.Hard Baricadding of area &

Excavation and Working Inside Machineries operation too
the Excavated pit.
Property Damage /Bodily maintain gap.
close to the Excavated Area.
warning signs.
2.A trained flag man for signalling.
3.Provide Stoppers to
2 2 4 M
Injury/Fatal. 4.No Personell should
be available inside the pit while such
operations.
5.Vehicle/Machineries
Inspection to be done.

1.License & authorisation from

PESO.
2.Safe Storage and handling of
explosives.
3.Permit.
4. No Blasting before
Sunrise/After Sunset.
Projectiles/debris hitting 5.Public Liability
3 Bodily Injury 1 4 4 M
after Controlled explosion Insurance. 6.Trg /
TBM.
7.Standby Emergency Vehicle.
8.First Aid Facility.
9.Vibration Isolators
for Rock Cutting Machines.
Rock Cutting / Blasting
10.Hard Hat,Eye
Googles,Safety Shoe.

06/30/2021
CONSULTANT
Rock Cutting / Blasting
CONTRACTOR
Uncontrolled Explosion
( misfiring,delayed explosion
etc..)
Sl.No. Activity Hazard
Falling of Excavating
Machines into Excavated
Rock Cutting / Blasting
Pit/Area and Causing
Accident.
Hitting & Running Over by
Construction
4 Equipmentsduring
Excavation or Transportation
by Excavator,Dumper, etc..
Movement & Transportation of
Excavator & Dumper / Tripper
PEL/0814-B104-JSA-001
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TECHNIP KT INDIA LIMITED
PENNAR ENVIRO LIMITED
1.License & authorisation from
PESO.
2.Safe Storage and handling of
explosives.
3.COP/ Permit.
4.Trg / TBM.
Bodily Injury 1 4 4 M
5.Standby Emergency Vehicle.
6.First Aid Facility.
7.Hard Hat,Eye Googles,Safety
Shoe.
Risk
Controls that minimize the risk to Risk Level
Classificati
ALARP LEVEL Low/Medium/High
on
Risk/Threats Remarks
Likelihood Severity Risk Rating
(L) (S) (R)
1.Good Maintenance of Vehicle
Brake,Tyre Conditions,Inflation.
2.No Drugs/Alcohol/Mobile Phone
during Driving.
3.Hard Baricading of Excavated
Area.
4.Displaying Warning &
Bodily Injury/Fatal 2 3 6 M
Managing Traffic.
5.Stability
Checking of the Area before
Excavation.
6.Inspection of Equipment.
7.Medical Checkup(Eye) for
Operator & Signal Men.
1.Good Maintenance of Vehicle
-Brake tyre conditions,inflation.
2.Parking brake,reverse horn
and lighting.
3.No Drugs/Alcohol/ Mobile
Bodily Injury/Fatal 2 3 6 M
phone during driving.
4.Inspection of Equipment.
5.Medical Checkup ( Eye ) for
Operator & Signal Men.
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

1.License,Registration of Vehicle
under CM Vact & rules.
Movement & Transportation of 2.Valid Insurance
Excavator & Dumper / Tripper ( Comprehensive )
3.Good Maintenance
of Vehicle -Brake tyre
conditions,inflation.
Traffic Related Accident 4.Parking brake,reverse horn and
Bodily Injury / Fatal / lighting.
( Tyre Burst or Brake Failure 1 4 4 M
Damage to Property. 5.No Drugs/Alcohol/ Mobile phone
)
during driving.
6.Displaying warning &
Managing traffic.
7.Inspection of
Equipment. 8.Medical
Checkup ( Eye ) for Operator &
Signal Men.

Risk
Controls that minimize the risk to Risk Level
Classificati
ALARP LEVEL Low/Medium/High
on
Sl.No. Activity Hazard Risk/Threats Remarks
Likelihood Severity Risk Rating
(L) (S) (R)
B. FILLING WORK.
1.Good Maintenance of Vehicle
-Brake tyre conditions,inflation.
2.Parking brake,reverse horn
and lighting.
Hitting & Struck to while
Property Damage/Bodily 3.No Drugs/Alcohol/ Mobile
1 Movement of Excavator & 2 3 6 M
Injury phone during driving.
Dumper etc..
4.Inspection of Equipment.
5.Medical Checkup ( Eye ) for
Operator & Signal Men.
Excavation & Loading of Soil.
1.Ensure Availability of Signalman &
a Trained helper with
Dumpers/Machines.
2.Proper Reverse Horn,brake &
Toppling of fall of Damage to Property /
lighting etc.. 2 3 6 M
Machineries / dumpers etc.. Fatal.
3.Pre Inspection of Area before
Start Excavation &
Loading/Unloading.
4.Inspection of Vehicles as per
check list.
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

Hitting & Running Over to
2 Human/Property by Dumper
during Transportation etc..
1.Valid License,RC,Insurance of
Vehicle.
Bodily 2.Inspection of Vehicle before
Injury/Fatal/Property Commencement of Work. 2 3 6 M
Damage 3.Provide Stopper while
Loading or Unloading of Soil into the
Dumper/tripper.

1.Good Maintenance of Vehicle

Transportation & Movement of Brake,Tyre Conditions,Inflation.
Dumpers 2.Parking Brakes,Reverse Horn &
Ligtning.
3.No Drugs/Alcohol/Mobile Phone
Skiding/Triping of Dumpers Damage to Property / during Driving.
2 3 6 M
during Transportation. Fatal / Bodily Injury. 4.Inspection of
the Route/Road.
5.Ensure Proper Opening and
Closing of tail Shutter of Dumper.
6.Ensure No Soil should Fall on the
Road.

Risk
Controls that minimize the risk to Risk Level
Classificati
ALARP LEVEL Low/Medium/High
Sl.No. Activity Hazard Risk/Threats on Remarks
Likelihood Severity Risk Rating
(L) (S) (R)

1.License,Registration of Vehicle
under CM Vact & rules.
2.Valid Insurance
( Comprehensive )
3.Good Maintenance
of Vehicle -Brake tyre
conditions,inflation.
Transportation & Movement of Damage to Property /
Tyre Burst or Break failure 4.Parking brake,reverse horn and 1 4 4 M
Dumpers Fatal / Bodily Injury.
lighting.
5.No Drugs/Alcohol/ Mobile phone
during driving.

6.Regular Inspection of Equipment.

7.Medical Checkup ( Eye )
for Operator & Signal Men.
 PEL/0814-B104-JSA-001
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

Toppling or Fall of Dumpers
in the Pit while unloading of
soil etc..
Filling of Soil
Noise & Vibration
1.Ensure Presence of Flag
Man/Marshall or Signal Man.
2.Good Condition of
Vehicle, Reverse Horn,brake &
Damage to Property / lighting etc..
2 3 6 M
Fatal / Bodily Injury. 3.Area Should be Free from any
Obstruction.
4.Barrication of Site.
5.Provide Stopper to maintain the
distance from the edge of Pit.
1.Inspection of equipment before
Commencement of Work.
Bodily Injury 2.Adequate PPE's to the Workers. 2 2 4 M
3.Premedical checkup for
Operators.

Risk
Controls that minimize the risk to Risk Level
Classificati
ALARP LEVEL Low/Medium/High
Sl.No. Activity Hazard Risk/Threats on Remarks
Likelihood Severity Risk Rating
(L) (S) (R)
1.Screening & Medical Checkup for
all the Drivers & Operators.
2.Valid Driving License
Drivers & Operators Property Damage /Bodily ( Experience Certificate).
Filling of Soil 3.Training & TBT. 2 2 4 M
Competancy Injury Fatal.
4.No
Drugs/Alcohol/Mobile phone during
Operations.

1.Barricade the Area.

2.Inspection of Area to Ensure
whether there is Free Movement for
Struc & Hitting to Nearby Damage to Property / Vehicle. 2 2 4 M
Structure etc.. Fatal / Bodily Injury. 3.Signal Man with Red & Green
Flag to give Signal to the Driver.
4.PTW & Training to the
Involved Persons.
Likelihood (L) : Rarely Occur = 1, Frequently Occur = 2, Occur Very Often = 3
Severity (S) : Not Harmful (NH) = 1, Slightly Harmful (SH) = 2, Harmful (H) = 3, Extremely Harmful (EH) = 4
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CONSULTANT TECHNIP KT INDIA LIMITED

CONTRACTOR PENNAR ENVIRO LIMITED

Mutiple Causalities (M) = 5, Catastrophic (C) = 6

Risk Rating : Determined as Likelihood X Severity

Risk Classification : 1 to 3 - Low, 4 to 6 - Medium, 7 to 9 - High.