DESIGN CALCULATION

PROJECT NAME : SIZE UP LINE BRINE D‐200B
SIZE UP LINE BRINE D 200B DOC No. : T4/23/SA‐72/0621
T4/23/SA 72/0621
PROJECT CODE : SA‐72 Rev/Page : 1 / 7 OF 13
CUSTOMER : PT. SULFINDO ADIUSAHA DATE : 30 Juni 2021

6.1. Design Flange For 14 inch
Design Condition Bolting Calculation
Design Pressure, P = 145 Psi Lever C‐B A‐C
= ‐0.31200787 in h'G = 0.56201 in
Design Temperature,T = 212 F arms hG 4 4
At
Atmos. Temperature, T
T t T = 115 F G = C‐2hG
G C 2hG 19.375984
19 375984 in
i b =  0.25(C‐B)
b 0 25(C B) ‐0.312007874
0 312007874 in
i
Flange material = FRP H'gy = (hg/h'g)(bπGy) = 526.9290394 lb
Bolting Material = A193 Wm2 = bπGy + H'gy =  ‐422.2081262 lb
Gasket Material = VITON Hp = 2bπGmP = ‐2752.49778 lb
Design
Flange Sfo = 6000 Psi H'p = Hp (hG/H'G) = 1528.09 lb
Temp
Allowable Design
Sb = 18855 Psi H = 0.7854G2P = 4413.19 lb
stresses Temp
Bolting
Atmos.
Sa = 18855 Psi Wm1 = H + Hp + H'p
Wm1 = H + Hp + H p == 3188 79
3188.79 lb
Temp.
Wm2 Wm1
Gasket Factors Am = Greater of or = 0.17 in2
Sa Sb
y = 50 Psi m = 0.5 AB = 25.28 in2
W = 0.5 (Am + AB)Sa = 239917 lb
Flange Loads Lever Arms Flange Moments ( Design cond.)
HD = 0.7854B2P = 4555.3 lb hD = R + 0.5g1 = 0.38 in MD = HDhD =                          1,717 in.‐lb
HT = H ‐ HD = ‐142.1 lb hT = 0.5(R+g1 + hG) = 0.38 in MT = HThT =                              (54) in.‐lb
MO = MD + MT =                          1,664
, in.‐lb
Reverse  hGh'G
HG = W ‐ H = 235503 lb h"G = = ‐0.701 in. MG = HGh''G =          (165,183) in.‐lb
moment hG+h'G
Allowable
Stress Calculation shape Constants
Stress
Sfo = 6000 Long hub SH = fM/Lg1^2 =                              12.78 Psi K = A/B = 1.05

Sfo = 6000 Radial Flange SR = N1M/Lt2 =                               13.00 Psi T = 0.009 Z =  20.5 Y =  100 U =  34.17

Sf
Sfo = 6000 TTang. Flg.  ST = (YM/t2)‐ZSR =
Fl ST (YM/ 2) ZSR                                 641 P
Psii g1/g0 =
1/ 0 5 147059
5.147059
H0 = (Bg0)1/2 = 2.68
Sfo = 6000 Greater of 0.5 (SH+SR) or 0.5(SH+ST) =                              12.89 Psi
h/h0 = 0.808823529
radial Stress at Bolt Circle f = 1 min
Sfo = 6000 6MG V = 0.208
SRAD = = 92 Psi
t2(πC ‐ nd1)
g0 e = F/h0 = 0.373529412
A = 21.00 in U
d = h0g20 =
g 31.5
B = 20 00
20.00 i
in V
C = 18.75 in M = M0 / B =        83.18
g0 = 0.27 in Approximation of required thickness
R g1 B g1 = 1.38 in
h    hD t = 1.65 in (Use) MY 0.5
t =  0.29
h = 2.17 in Sfo
t
HD n = 12 ea
h'G   hG a = 1.00 in
= 0.201 in min
HG d1 = 1 00 in
1.00
hT R = 1.38 in
C N1 = 4/3te + 1 = 1.2
H'G
A L =  te + 1 + t3 = 3.42807
T d
 DESIGN CALCULATION

PROJECT NAME : SIZE UP LINE BRINE D‐200B DOC No. : T4/23/SA‐72/0621

/ / /
PROJECT CODE : SA‐72 Rev/Page : 1 / 8 OF 13
CUSTOMER : PT. SULFINDO ADIUSAHA DATE : 30 Juni 2021

6.2. Design Flange For 12 inch
Design Condition Bolting Calculation
Design Pressure, P = 145 Psi Lever C‐B A‐C
= 1.25 in h'G = 0.5 in
Design Temperature,T = 212 F arms hG 4 4
Atmos Temperature T
Atmos. Temperature, T = 115 F G = C 2hG
G = C‐2hG 14 5
14.5 in b = 0 25(C B)
b =  0.25(C‐B) 1 25
1.25 in
Flange material = FRP H'gy = (hg/h'g)(bπGy) = 7114.0625 lb
Bolting Material = A193 Wm2 = bπGy + H'gy =  9959.6875 lb
Gasket Material = VITON Hp = 2bπGmP = 8252.3125 lb
Flange Design Sfo = 6000 Psi H'p = Hp (hG/H'G) = 20630.78 lb
Allowable Design
Sb = 18855 Psi H = 0.7854G2P = 3302.61 lb
stresses Temp
Bolting
Atmos.
Sa = 18855 Psi Wm1   H + Hp + H p 
Wm1 = H + Hp + H'p = 32185.70 lb
TTemp.
Wm2 Wm1
Gasket Factors Am = Greater of or = 1.71 in2
Sa Sb
y = 50 Psi m = 0.5 AB = 19.94 in2
W = 0.5 (Am + AB)Sa = 204068 lb
Flange Loads Lever Arms Flange Moments ( Design cond.)
HD = 0.7854B2P = 2733.2 lb hD = R + 0.5g1 = 1.99 in MD = HDhD =                          5,434 in.‐lb
HT = H ‐ HD =
HT   H   HD  569.4 lb hT = 0.5(R+g1 + hG) =
hT   0.5(R g1   hG)  1.99 in MT = HThT =
MT   HThT                           1,132 in.
in.‐lb
lb
MO = MD + MT =                          6,566 in.‐lb
Reverse HG = W ‐ H =  hGh'G
200765 lb h"G = = 0.357 in. MG = HGh''G =              71,702 in.‐lb
moment hG+h'G
Allowable
Stress Stress Calculation shape Constants

Sfo = 6000 Long hub SH = fM/Lg1^2 =                              85.90 Psi K = A/B = 1.583333333

Sfo = 6000 Radial Flange SR = N1M/Lt2 = 

Sfo = Radial Flange SR = N1M/Lt2 =                            110.82
110 82 Psi T=
T = 0 001 Z = 
0.001 Z = 2.3
2 3 Y = 
Y = 80 U = 
U= 34 17
34.17

Sfo = 6000 Tang. Flg.  ST = (YM/t2)‐ZSR =                              5,343 Psi g1/g0 = 1.923077

H0 = (Bg0)1/2 = 4.61
Sfo = 6000 Greater of 0.5 (SH+SR) or 0.5(SH+ST) =                              98.36 Psi
h/h0 = 1.230769231
radial Stress at Bolt Circle f = 1 min
Sfo = 6000 6MG 0.208
SRAD = = 573 Psi V =
t2( C d1)
t2(πC ‐ nd1)
g0 e = F/h0 = 0.217094017
A = 19.00 in U
d = h0g20 = 446.0
B = 12.00 in V
C = 17.00 in M = M0 / B =      547.18
g0 = 0.77 in Approximation of required thickness
R g1 B g1 = 1.48 in
h    hD t = 1.42 in (Use) MY 0.5
t = 0 29
t =  0.29
HD h = 5.67 in Sfo
t n = 12 ea
h'G   hG a = 1.00 in
= 1.058 in min
HG d1 = 1.00 in
hT R = 1.48 in
C N1 = 4/3te + 1 = 1.19
H'G A te + 1 t3
L =  + = 2.92251
T d
 DESIGN CALCULATION

PROJECT NAME : SIZE UP LINE BRINE D‐200B DOC No. : T4/23/SA‐72/0621

PROJECT CODE : SA‐72 Rev/Page : 1 / 9 OF 13
CUSTOMER : PT. SULFINDO ADIUSAHA DATE : 30 Juni 2021

6.3. Design Flange For 10 inch
Design Condition Bolting Calculation
g ,
Design Pressure, P = 145 Psi Lever C‐B A‐C
= 1.06299213
1 06299213 in h'G = 0.43701
0 43701 in
Design Temperature,T = 212 F arms hG 4 4
Atmos. Temperature, T = 115 F G = C‐2hG 12.125984 in b =  0.25(C‐B) 1.062992126 in
Flange material = FRP H'gy = (hg/h'g)(bπGy) = 4922.519953 lb
Bolting Material = A193 Wm2 = bπGy + H'gy =  6946.222601 lb
Gasket Material = EPDM Hp = 2bπGmP = 5868.737677 lb
Design
Flange Sfo = 6000 Psi H'p = Hp (hG/H'G) = 14275.31 lb
Temp
Allowable Design
Sb = 18855 Psi H = 0.7854G2P = 2761.89 lb
stresses Temp
B
Bolting
li
Atmos.
Sa = 18855 Psi Wm1 = H + Hp + H'p = 22905.93 lb
Temp.
Wm2 Wm1
Gasket Factors Am = Greater of or = 1.21 in2
Sa Sb
y = 50 Psi m = 0.5 AB = 19.94 in2
W = 0.5 (Am + AB)Sa = 199428 lb
Flange Loads Lever Arms Flange Moments ( Design cond.)
HD = 0.7854B2P = 2277.7 lb hD = R + 0.5g1 = 1.67 in MD = HDhD =                          3,811 in.‐lb
HT = H ‐ HD =
HT = H ‐ HD = 484 2
484.2 lb hT = 0.5(R+g1 + hG) =
hT = 0 5(R+g1 + hG) = 1 67
1.67 in MT = HThT =
MT = HThT =                             810 in.‐lb
in ‐lb
MO = MD + MT =                          4,621 in.‐lb
Reverse  hGh'G
HG = W ‐ H = 196666 lb h"G = = 0.310 in. MG = HGh''G =              60,906 in.‐lb
moment hG+h'G
Allowable
Stress Calculation shape Constants
Stress
Sfo = 6000 Long hub SH = fM/Lg1^2 =                            106.16 Psi K = A/B = 1.6

SSfo =
o 6000 Radial Flange SR = N1M/Lt2 = 
ad a a ge S / t                              93
93.59
59 Psi
s T = 0
0.001 3 Y =  90 U
00 Z =  2.3 U =  34.17
3

Sfo = 6000 Tang. Flg.  ST = (YM/t2)‐ZSR =                              4,512 Psi g1/g0 = 2.384615

H0 = (Bg0)1/2 = 2.56
Sfo = 6000 Greater of 0.5 (SH+SR) or 0.5(SH+ST) =                              99.87 Psi
h/h0 = 2.215384615
radial Stress at Bolt Circle f = 1 min
Sfo = 6000 6MG V = 0.208
SRAD = = 511 Psi
t2(πC ‐ nd1)
g0 e = F/h0 = 0.390769231
A = 16.00 in U
d = h0g20 = 110.1
B = 10.00 in V
C = 14.25 in M = M0 / B =      462.13
g0 = 0.51 in Approximation of required thickness
R g1 B g1 = 1.22 in
h    hD t = 1.42 in (use) MY 0.5
t =  0.29
h = 5.67 in Sfo
t HD n = 12 ea
h'G   h
hG a = 1 00 in
1.00 i
= 1.005 in min
HG d1 = 1.00 in
hT R = 1.22 in
C N1 = 4/3te + 1 = 1.19
H'G
A L =  te + 1 + t3 = 2.92251
T d
 DESIGN CALCULATION

PROJECT NAME : SIZE UP LINE BRINE D‐200B
SIZE UP LINE BRINE D 200B DOC No. : T4/23/SA‐72/0621
T4/23/SA 72/0621
PROJECT CODE : SA‐72 Rev/Page : 1 / 10 OF 13
CUSTOMER : PT. SULFINDO ADIUSAHA DATE : 30 Juni 2021

6.4. Design Flange For 8 inch
Design Condition Bolting Calculation
Design Pressure, P = 145 Psi Lever C‐B A‐C
= 1.93799213 in h'G = 0.43701 in
g p
Design Temperature,T , = 212 F arms hG 4 4
Atmos. Temperature, T = 115 F G = C‐2hG 7.8759843 in b =  0.25(C‐B) 1.937992126 in
Flange material = FRP H'gy = (hg/h'g)(bπGy) = 10627.20959 lb
Bolting Material = A193 Wm2 = bπGy + H'gy =  13023.59408 lb
Gasket Material = EPDM Hp = 2bπGmP = 6949.515015 lb
Design
Flange Sfo = 1800 Psi H'p = Hp (hG/H'G) = 30818.91 lb
Temp
Allowable Design
Sb = 18855 Psi H = 0.7854G2P = 1793.88 lb
stresses Temp
Bolting
Atmos.
SSa = 18855 P
Psii W
Wm1 = H + Hp + H'p =
1 H H H' 39562
39562.30
30 lb
Temp.
Wm2 Wm1
Gasket Factors Am = Greater of or = 2.10 in2
Sa Sb
y = 50 Psi m = 0.5 AB = 15.23 in2
W = 0.5 (Am + AB)Sa = 163376 lb
Flange Loads Lever Arms Flange Moments ( Design cond.)
HD = 0.7854B2P = 911.1 lb hD = R + 0.5g1 = 2.37 in MD = HDhD =                          2,160 in.‐lb
HT = H ‐ HD = 882.8 lb hT = 0.5(R+g1 + hG) = 2.37 in MT = HThT =                          2,093 in.‐lb
MO = MD + MT =
MO = MD + MT =                          4,253
4 253 in ‐lb
in.‐lb
Reverse  hGh'G
HG = W ‐ H = 161582 lb h"G = = 0.357 in. MG = HGh''G =              57,620 in.‐lb
moment hG+h'G
Allowable
Stress Calculation shape Constants
Stress
Sfo = 1800 Long hub SH = fM/Lg1^2 =                            434.69 Psi K = A/B = 3.375

Sfo = 1800 Radial Flange SR = N1M/Lt2 =                             214.48 Psi T = 0.001 Z =  1.2 Y =  20 U =  34.17

Sfo = 1800 Tang. Flg.  ST = (YM/t2)‐ZSR =                            13,671 Psi g1/g0 = 3.666667

H0 = (Bg0)1/2 = 0.47
Sfo = 1800 Greater of 0.5 (SH+SR) or 0.5(SH+ST) =                            324.58 Psi
h/h0 = 7
radial Stress at Bolt Circle f = 1 min
Sfo = 1800 6MG V = 0.208
SRAD = = 908 Psi
t2(πC ‐ nd1)
g0 e = F/h0 = 2.116666667
A = 13.50 in U
d=
d = h0g20 =
h0g20 = 43
4.3
B = 4.00 in V
C = 11.75 in M = M0 / B =            1,063.35
g0 = 0.24 in Approximation of required thickness
R g1 B g1 = 0.87 in
h    hD t = 0.94 in (use) MY 0.5
t =  0.29
h = 3.31 in Sfo
t
HD n = 8 ea
h'G   hG a = 1.00 in
= 1.713 in min
HG d1 = 0.75 in
hT R = 0.87 in
C N1 = 4/3te + 1 = 1.18

H'G A L =  te + 1 + t3 = 3.2608

T d

radial Stress at Bolt Circle U

V
 Hg
D1 DESIGN CALCULATION

PROJECT NAME : SIZE UP LINE BRINE D‐200B
SIZE UP LINE BRINE D 200B DOC No. : T4/21/SA‐72/0621
T4/21/SA 72/0621
PROJECT CODE : SA‐72 Rev/Page : 1 / 11 OF 13
CUSTOMER : PT. SULFINDO ADIUSAHA DATE : 30 Juni 2021

6.5. Design Flange For 1 inch
Design Condition Bolting Calculation
Design Pressure, P = 145 Psi Lever C‐B A‐C
= 0.53149606 in h'G = 0.2815 in
g p
Design Temperature,T , = 212 F arms hG 4 4
Atmos. Temperature, T = 115 F G = C‐2hG 2.0629921 in b =  0.25(C‐B) 0.531496063 in
Flange material = FRP H'gy = (hg/h'g)(bπGy) = 325.0311626 lb
Bolting Material = A193 Wm2 = bπGy + H'gy =  497.1772969 lb
Gasket Material = EPDM Hp = 2bπGmP = 499.2237894 lb
Design
Flange Sfo = 1800 Psi H'p = Hp (hG/H'G) = 942.59 lb
Temp
Allowable Design
Sb = 18855 Psi H = 0.7854G2P = 469.88 lb
stresses Temp
Bolting
Atmos.
SSa = 18855 P
Psii W
Wm1 = H + Hp + H'p =
1 H H H' 1911
1911.69
69 lb
Temp.
Wm2 Wm1
Gasket Factors Am = Greater of or = 0.10 in2
Sa Sb
y = 50 Psi m = 0.5 AB = 7.81 in2
W = 0.5 (Am + AB)Sa = 74615 lb
Flange Loads Lever Arms Flange Moments ( Design cond.)
HD = 0.7854B2P = 227.8 lb hD = R + 0.5g1 = 0.84 in MD = HDhD =                             191 in.‐lb
HT = H ‐ HD = 242.1 lb hT = 0.5(R+g1 + hG) = 0.84 in MT = HThT =                             203 in.‐lb
MO = MD + MT =
MO = MD + MT =                             393 in ‐lb
in.‐lb
Reverse  hGh'G
HG = W ‐ H = 74145 lb h"G = = 0.184 in. MG = HGh''G =              13,645 in.‐lb
moment hG+h'G
Allowable
Stress Calculation shape Constants
Stress
Sfo = 1800 Long hub SH = fM/Lg1^2 =                         1,284.61 Psi K = A/B = 4.251968504

Sfo = 1800 Radial Flange SR = N1M/Lt2 =                             852.57 Psi T = 0.001 Z =  1.1 Y =  20 U =  34.17

Sfo = 1800 Tang. Flg.  ST = (YM/t2)‐ZSR =                              9,040 Psi g1/g0 = 2.818182

H0 = (Bg0)1/2 = 0.11
Sfo = 1800 Greater of 0.5 (SH+SR) or 0.5(SH+ST) =                         1,068.59 Psi
h/h0 = 21.81818182
radial Stress at Bolt Circle f = 1 min
Sfo = 1800 6MG V = 0.208
SRAD = = 1073 Psi
t2(πC ‐ nd1)
g0 e = F/h0 = 9.236363636
A = 4.25 in U
d=
d = h0g20 =
h0g20 = 08
0.8
B = 1.00 in V
C = 3.13 in M = M0 / B =      393.11
g0 = 0.22 in Approximation of required thickness
R g1 B g1 = 0.61 in
h    hD t = 0.79 in ( Use ) MY 0.5
t =  0.29
h = 2.36 in Sfo
t
HD n = 4 ea
h'G   hG a = 1.00 in
= 0.633 in min
HG d1 = 0.63 in
hT R = 0.61 in
C N1 = 4/3te + 1 = 1.1

H'G A L =  te + 1 + t3 = 0.82176

T d