Doc No 0

COLUMN SPLICE DESIGN 1 of1

Rev 0
DOOSAN POWER SYSTEMS
CS - F1/A - F1-1 - C1/A-2
INDIA PVT LTD
Prepared 0
Ref Dwg No:

Load details received on

1 Connection type Ref SAP Force INPUT Reference
1 SAP member No / Load Comp CS - F1/A - F1-1 - C1/A-2
SAP node No C1/A-2
Grid / Position F1/A
Column Splice type Bearing type Flange & Web plate type
Bolt type Friction grip type (Pretension & slip critical at working (service load))
Code IS 800-2007
Design Method x Working stress method
Mz
Mz / D Mz / D x
My / 2
Tx

Fy Fz /2

Fz (R) /2
Fy (R)

Tx (R)

Mz (R) / Mz (R) / My (R) / 2

Mz (R)
x
x
VIEW A-A VIEW B-B
Fz
z
Mz

My
Fy
y` y
y y

A A

PLAN

Column Splice design Page 1 of 13

2 Maximum Analysis force

Working stress design load

AXIAL Fx SHEAR MOMENT
Load Tx Px Fy Fz Mx My Mz
comb KN KN KN KN KN.m KN.m KN.m
0 391 2038 6 4 0 0 0

3 Member property

3.1 Column Splice plate

Grade fu(c) fy(f) fy(w) Grade fu(p) fy(fp) fy(wp)
2 2 2 2 2 2
N/mm N/mm N/mm N/mm N/mm N/mm
E350 490 330 350 E350 490 350 350

Governed by yielding or Buckling gm0 = 1.1

Governed by ultimate stress gm1 = 1.25

3.2 Bolts
Bolt type Grade fu(b) fy(b)
2 2
N/mm N/mm
HSFG 10.9 1040 940

4 Section properties

4.1 Lower Column 450X450X30X15

Ag h bf tf tw An Ay Az
2 2 2 2
mm mm mm mm mm mm mm mm
32850 450 450.00 30 15 32590 5850 27000
I(zz) I(yy) Ze(zz) Ze(yy) Zp(zz) Zp(yy) rzz ryy
4 4 3 3 3 3
mm mm mm mm mm mm mm mm
1.27E+09 4.56E+08 5.63E+06 2.03E+06 6.2E+06 3.1E+06 196 118

4.2 Upper Column 400X400X25X12

Ag h bf tf tw An Ay Az
2 2 2 2
mm mm mm mm mm mm mm mm
24200 400 400.00 25 12 23940 4200 20000
I(zz) I(yy) Ze(zz) Ze(yy) Zp(zz) Zp(yy) rzz ryy
4 4 3 3 3 3
mm mm mm mm mm mm mm mm
7.47E+08 2.67E+08 3.74E+06 1.33E+06 4.1E+06 2.0E+06 176 105

4.3 Web cover plate 2 Nos

4.3.1 L(wp) B(wp) t(wp) Ag(wp) An(wp) Space

Web cover plate
mm mm mm 2 2
mm mm
330x165x12 330 165 12 3960 2712 OK

Column Splice design Page 2 of 13

4.3.2 d(w) d0(w) No of bolts
mm mm nr(w) nv(w) N(w)

24 26 2 2 4

e(w) e1(w) p(w) g(w)

mm mm mm mm

45 45 75 75
OK OK OK OK Min & Max check

4.4 Flange cover plate per flange

4.4.1 External cover plate
Flange External L(fpe) B(fpe) t(fpe) Ag(fpe) An(fpe) Space
cover plate 2 2
mm mm mm mm mm
480x390x12 480 390 12 4680 3432 OK

4.4.2 Internal cover plate 2 Nos

Flange Internal cover L(fpi) B(fpi) t(fpi) Ag(fpi) An(fpi) Space
plate 2 2
mm mm mm mm mm
480x165x12 480 165 12 3960 2712 OK
Column Flange to Web Fillet weld + clearence = 20 mm
4.4.3 Flange cover plate - Bolt per side of the splice
d(f) d0(f) No of bolts
mm mm nr(f) nv(f) N(f)

24 26 3 4 12
Min & Max check
e(f) e1(f) p(f) g(f) gc(f) e1(fo)
mm mm mm mm mm mm

45 45 75 75 150 45
OK OK OK OK OK OK

4.4.4 Packing plate

Flange = 5 mm
Web = 1.5 mm
Max packing plate thickness = 20 mm
Check OK
4.4.5 Erection Feasibility
Clearence between web and flange bolt = 125.5 mm
Min clearence needed = 70 mm
Check OK
5 Member Capacity of the smaller connected section 12.8.4.2

Material grade
Column
Grade fu(c) fy(f) fy(w)
2 2 2
N/mm N/mm N/mm
E350 490 330 350

Column Splice design Page 3 of 13

5.1 Max Tension Capacity of the Member at working (service load)

Tension Capacity of Member Ts = 0.6 * fy * Ag = 4792 KN 11.2.1

5.2 Shear Capacity of Member at working (service load)

Design shear Capacity Major axis

Vs = 0.4*fy * Av = 554 KN 11.4.2 a
Vs = 0.7*fy * Av/ 3 = 560 KN 11.4.2 b

Design shear Capacity Minor axis

Vs = 0.4*fy * Av = 2640 KN 11.4.2 a
Vs = 0.7*fy * Av/ 3 = 2667 KN 11.4.2 b

5.3 Flexural Capacity of Member

5.4.1 Flexural Capacity of Member - Major axis (zz) bending 11.4.1

0.5
 2 E IY hf  
2
L / r 
Mcr = 1+ 1  LT y  
2L  20 hf / t f  
 
2
LT

K = 1

l LT = b Z P f y / M cr  1.2 Z e f y / M cr
lLT > 0.4 Laterally unsupported
fLT = 0.5 [1+ aLT (aLT - 0.2)+λLT^2)
χLT = 1/[ΦLT+(ΦLT^2-λLT^2)^0.5] ≤ 1
fbd = cLT * fy / gmo
Md (LSM) = bbZpfbd
Md (WSD) = 0.6*Md

Actual length of member along z- z axis = Lzz

Actual length of member along y-y axis = Lyy

Lzz Mcr lLT fLT χLT fbd Md (LSM) Md(zz) (WSD)

mm KN.m N/mm2 KN.m KN.m

14200 1100.7 1.11 1.34 0.48 143.52 590.95 354.57
Laterally unsupported
5.4.2 Beams bending about minor axis (yy)
Design flexural strength
M(yy) = 0.66*fy = 290 KN.m

6 Minimum Design action on connection

Axial Fx Shear Moment

Tx Px Fy Fz My Mz

KN KN KN KN KN.m KN.m
0.3 * Cap 1437 40 40 87 106 10.7
Actual
forces 391 2038 6 4 0 0
Design 1437 2038 40 40 87 106

Column Splice design Page 4 of 13

7 Check - Web splice
7.1.1 Portion of Axial tension Load carried by Web T (w)
T(w) = T* Aw / Ag

7.1.2 Portion of Axial compression Load carried by Web P(w)

Since For Bearing type splice, Compression force is transferd through end bearing,
Compression check is not needed
7.1.3 Shear Fy is transfed by Web F(w) y
F(w) y = Fy

7.2 Summary of Portion of Load carried by Web

Ag Aw T(w) x F(w) y
2 2
mm mm KN KN
24200 4800 285.1 40

7.3 Force per bolt in bolt group

Vertical Horizontal
shear shear Resultant shear
Fx Fy FR

(Fx + Fy )
2 2
T(w) x / n F(w) y / n

KN KN KN
71 10 72
7.4 Joint Reduction Factor for Web splice Plate
7.4.1 The reduced factor for long joints
If lj > 15d, βlj = 1.075-0.005 x (lj / d) = 1.00 10.3.3.1
7.4.2 The reduced factor for large grip lengths of the joint
If g > 5d, βlg = 8 x d / (3 x d + lg) = 1.00 10.3.3.2
7.4.3 The reduced factor for packing plates of the joint
If tpk > 6mm, βpk = (1 - 0.0125 x tpk) = 1.00 10.3.3.3

7.5 Check - Capacity of Web Cover Plate Bolt Group before Slip
7.5.1 Design Slip - critical strength per bolt
Vdsf = βlj * Vnsf / Ω / g1
Nominal shear capacity Vnsf = μf x ne x Kh x Fo 10.4.3
μ ne Kh Fo Anb fo Vnsf Ω

KN mm2 N/mm2 KN
0.48 2 1.0 256.9 352.9 728 246.6 1.5

7.5.2 Check
Vsb Vdsf Check Ratio
KN KN
72 149 Safe 0.482

7.6 Check - Capacity of Web Cover Plate Bolt Group after Slip
7.6.1 Shear Capacity of Bolt
7.6.1.1 Shear Capacity of Bolt
Design shear strength per bolt Vsb = 0.60 * Vnsb * βlj * βlg* βpk
Vnsb(wp) = fub/(Ѵ3)*(nn*Anb+ns*Asb) 10.3.3

Asb ns Anb nn fy(b) fu(b) Vnsb

mm2 Nos mm2 Nos N/mm2 N/mm2 KN
452 0 353 2 940 1040 423

Column Splice design Page 5 of 13

7.6.1.2 Check
Vsb Vdsf Check Ratio
KN KN
72 254.03 Safe 0.283

7.6.2 Bearing Capacity of Bolt

7.6.2.1 Permissible bearing stress of bolt / plate
fapb = 0.60 * Vnpb * βlj * βlg* βpk
Vnpb(wp) = 2.5*kb*d*t* fu(b)
kb = Min ( e/3d0, p/3d0-0.25, fub/fu,1)

t = Min(tw, twp)
t = Summation of the thicknesses of the connected plates 10.3.4

(p/3d0) -
e/3d0 0.25 fub/fu kb t Vnpb(wp ) Apb
2
mm KN mm
0.577 0.712 2.122 0.577 12 432 288.0

7.6.2.3 Check 11.6.2.1

Vsb Vdpb Check Ratio
KN KN
72 259.2 Safe 0.278

7.7 Check - Web Cover Plate for Tension

7.7.1 Actual tensile stress ft = Ts(w) x / Ag

7.7.2 Permissible tensile stress

fat(wp) = Min ( fatg(wp), fatn(wp), fatb(wp) )

7.7.3 Permissible tensile stress as governed by yielding of gross section 11.2.1

fat = 0.6*fy(wp)

7.7.4 Permissible tensile stress as governed by rupture of net section for plates 11.2.1
Avg , Avn fatn(wp) = 0.69 * Tdn / Ag

Design strength due to rupture of critical section for plates 6.3.1

Tdn(wp) = 0.9*An(wp)*fu / gm1

7.7.5 Permissible tensile 1 11.2.1

L stress as governed by block shear
v
4
fatb(wp) = 0.69 * Tdb / Ag
2 3

Lt

Atg, Atn

Web Cover plates

Fig 7A, 7B

Column Splice design Page 6 of 13

 Design strength due to block shear for bolted connection 6.4.1
For Column web plate
Tdb(wp) = Min ( Tdb1(wp), Tdb2(wp) )
Tdb1(wp) = Avg(wp)*fy / (Ѵ3*gm0) + 0.9*Atn(wp)*fu / gm1
Tdb2(wp) = 0.9*Avn(wp)*fu / (Ѵ3*gm1) + Atg(wp)*fy / gm0

Lvg Lvn Avg(wp) Avn(wp) Ltg Ltn Atg(w) Atn(w)

mm mm mm2 mm2 mm mm mm2 mm2

120 81 5760 3888 75 49 1800 588

Tdb1(wp) Tdb2(wp) Tdb(wp)

KN KN KN
1265.6 1364.7 1265.6

Lvg = ( nr(w) - 1 ) * p(w) + e(w)

Lvn = Lvg - ( nr(w) - 0.5 ) * d0(w)

For 2 sided web cover plate

Avg(wp) = 4*Lvg *t(wp)
Avn(wp) = 4*Lvn *t(wp)
Ltg = ( nv(w) - 1 ) * g(w)
Ltn = Ltg - ( nv(w) - 1 ) * d0(w)
Atg(w) = 2*Ltg *t(wp)
Atn(w) = 2*Ltn *t(wp)
Tdb1(wp) = Avg(wp)*fy / (Ѵ3*gm0) + 0.9*Atn(wp)*fu / gm1
Tdb2(wp) = 0.9*Avn(wp)*fu / (Ѵ3*gm1) + Atg(wp)*fy / gm0
Tdb(wp) = Min ( Tdb1(wp), Tdb2(wp) )

7.7.6 Check ft < fat 11.2.1

ft ftg Tdn fatn fatb fat Check Ratio

2 2 2 2 2
N/mm N/mm KN N/mm N/mm N/mm
72.0 210 957 166.71 220.52 166.7 safe 0.432

7.8 Check - Web Cover Plate for Shear

7.8.1 Actual shear stress = tb = Vs/Av

2
For plates and solid bars Av = 3960 mm 8.4.1

7.8.2 Permissible shear stress for member under pure shear 11.4.2
tab = 0.4* fy
T
7.8.3 Check Mz tb ≤ tab My 11.4.2

Fy Fz
tb tab Check Ratio
2 2
N/mm N/mm
10.101 140.000 safe 0.072
ft f bty
+ 1
f at f abty

Column Splice design Page 7 of 13

8 Check - Flange splice

8.1.1 Portion of Axial tension Load carried by each Flange T (f) x

= T(f)
T* Af / Ag
8.1.2 Portion of Axial compression Load carried by each Flange P(f) x
Since For Bearing type splice, Compression force is transferd through end bearing,
8.1.3 Shear Fz is transfed by each Flange F(f) z
F(f) z = Fz / 2
8.1.4 Major axis Moment (Mz) is transferred as Tension and compression through Flanges
Tension due to moment T(fm) = Mz / (h-tf)
Compression due to moment P(fm) = Mz / (h-tf)
8.1.5 Minor axis Moment (My) is transferred through Flange bolts
M(f) y
Minor axis Moment (My) per Flange M(f) y = My / 2
x
1,nv VRCos θ
8.2 Summary of Portion of Load carried by Flange
1,1 1, 2 1, j 90° θ
VRSin θ VR
θ
Ag Af2,1 T(f) x F(f) z T(fm) x P(fm) x M(f) y
i,j i ,nv
mm2 mm2 KN KN C.G KN KN zKN.m
24200 10000 593.8
g(f) 20gc(f) 282.7 282.7 p 43.5
nh,j nh ,nv
nh,1

z11 = -150 mm
x11 = 75 mm
2 2 2
∑(z +x ) = 213750 mm

Column Splice design Page 8 of 13

8.3 Force
Verticalon Extreme
shear due tobolt in bolt
tension T (f)group
x Fx1 = T(f) / n 6.1
Vertical shear due moment Mz Fx2 = T(fm) / n
Max Vertical shear due to My Fx3 = M(f) y * z11 / ∑(z2 +x2) Ref 4
Horizontal shear due to Shear
Fz Fz1 = Fz / n
2 2
Max Horizontal shear due to My Fz2 = M(f) y * x11 / ∑(z +x ) Ref 4
2 2
Resultant shear = FR = Ѵ((Fx1 + Fx2 + Fx3) +(Fz1 + Fz2) )
Actual max shear per bolt Vsb = MAX (Fx1 , Fx2 , Fx3 , Fx1 , Fx2)

8.3.1 Force on Extreme bolt (per bolt) in bolt group

Resultant
Vertical shear Horizontal shear shear
Fx1 Fx2 Fx3 Fz1 Fz2 FR

KN KN KN KN KN KN
49 23.56 30.5 2 15.3 105

8.4 Joint Reduction Factor for Flange splice Plate

8.4.1 The reduced factor for long joints

If lj > 15d, βlj = 1.075-0.005 x (lj / d) = 1.00 10.3.3.1

8.4.2 The reduced factor for large grip lengths of the joint
If g > 5d, βlg = 8 x d / (3 x d + lg) = 1.00 10.3.3.2

8.4.3 The reduced factor for packing plates of the joint

If tpk > 6mm, βpk = (1 - 0.0125 x tpk) = 1.00 10.3.3.3

8.5 Check of slip critical strength of Flange cover plate bolts at service load 10.4.3
8.5.1 Design Slip - critical strength per bolt
Vdsf = βlj * Vnsf / Ω / g1
IS 800 - Cl.
Nominal shear capacity Vnsf = μf x ne x Kh x Fo 10.4.3

μ ne Kh Fo Anb fo Vnsf Ω
2 2
KN mm N/mm KN
0.48 2 1.0 256.9 352.9 728 246.6 1.5

8.5.2 Check

Vsb Vdsf Check Ratio

KN KN
105 149 Safe 0.702

8.6 Check - Capacity of Flange Cover Plate Bolt Group at strength load
8.6.1 Shear Capacity of Bolt at strength load
8.6.1.1 Permissible shear stress = Vdsb = 0.60 * Vnsb * βlj * βlg* βpk
Vnsb(fp) = fub/(Ѵ3)*(nn*Anb+ns*Asb) 10.3.3

Asb ns Anb nn fy(b) fu(b) Vnsb

mm2 Nos mm2 Nos N/mm2 N/mm2 KN
452 0 353 2 940 1040 424

8.6.1.2 Check

Column Splice design Page 9 of 13

 Vsb Vdsf Check Ratio
KN KN
105 254 Safe 0.413

8.6.2 Bearing Capacity of Bolt at strength load

8.6.2.1 Permissible bearing stress of bolt / plate
fapb = 0.60 * Vnpb * βlj * βlg* βpk
Vnpb(fp) = 2.5*kb*d*t* fu(b)
kb = Min ( e/3d0, p/3d0-0.25, fub/fu,1)

t = Min(tw, twp)
t = Summation of the thicknesses of the connected plates 10.3.4
(p/3d0) -
e/3d0 0.25 fub/fu kb t Vnpb(fp ) Apb

mm KN mm2
0.577 0.712 2.122 0.577 24 864 576.0

8.6.2.2 Check
Vsb Vdpb Check Ratio
KN KN
105 518.5 Safe 0.202

8.7 Check - Flange Cover Plate for Tension

8.7.1 Actual tensile stress = ft = Ts / Ag
Avg , Atensile
Max vn force per flange Ts = T(f) + T(fm)
Ts = 876.5 KN
8.7.2 Permissible tensile stress Avg , Avn
1 4
Lv fat(wp) = Min ( fatg(wp), fatn(wp), fatb(wp) )

8.7.2.1 2
Permissible 3
tensile stress as governed by yielding of gross section 11.2.1
Lt fat = 0.6*fy(wp)

8.7.2.2 Permissible tensile stress as governed by rupture of net section for plates 11.2.1
Atg, Atn
fatn(wp) = 0.69 * Tdn / Ag
Lt2
Design strength due to rupture of critical section for plates 6.3.1
Tdn(wp) = Atg*fu, A/ tngm1
0.9*An(wp)

8.7.2.3 Externaltensile
Permissible Flangestress
Coverasplate
governed by block shear 11.2.1
fatb(wp) =
Internal 0.69 *Cover
Flange Tdb / Aplates
g

Fig 7A, 7B

Column Splice design Page 10 of 13

 Design strength due to block shear for bolted connection 6.4.1
For Column flange and flange plate
Tdb(fp) = Min ( Tdb1(fp), Tdb2(fp) )
Tdb1(fp) = Avg(fp)*fy / (Ѵ3*gm0) + 0.9*Atn(fp)*fu / gm1
Tdb2(fp) = 0.9*Avn(fp)*fu / (Ѵ3*gm1) + Atg(fp)*fy / gm0

External cover plate Internal cover plate

Lvg Lvn Avg(fp) Avn(fp) Ltg Ltn Lt2g Lt2n

mm mm mm2 mm2 mm mm mm mm
195 130 14040 9360 300 222 112.5 35

Atg(f) Atn(f) Tdb1(fp) Tdb2(fp) Tdb(fp)

mm2 mm2 KN KN KN
6300 3492 3811.2 3911.1 3811.2

Lvg = ( nr(f) - 1 ) * p(f) + e(f)

Lvn = Lvg - ( nr(f) - 0.5 ) * d0(f)

For 2 sided Flange cover plate

Avg(fp) = 2*Lvg *t(fpe) + 4*Lvg *t(fpi)
Avn(fp) = 2*Lvn *t(fpe) + 4*Lvn *t(fpi)
For external cover plate Ltg = ( nv(f) - 2 ) * g(f) + gc(f)
Ltn = Ltg - ( nv(f) - 1 ) * d0(f)
For internal cover plate Lt2g = ( nv(f) - 1 )/2 * g(f)
Lt2n = Ltg - ( nv(f) - 1 ) * d0(f)
Atg(f) = Ltg *t(fe) + 2 * Lt2g*t(fi)
Atn(f) = Ltn *t(fe) + 2 * Lt2n*t(fi)
Tdb1(fp) = Avg(fp)*fy / (Ѵ3*gm0) + 0.9*Atn(fp)*fu / gm1
Tdb2(fp) = 0.9*Avn(fp)*fu / (Ѵ3*gm1) + Atg(fp)*fy / gm0
Tdb(fp) = Min ( Tdb1(fp), Tdb2(fp) )

8.7.3 Permissible tensile stress

fat(fp) = Min ( fatg(fp), fatn(fp), fatb(fp) )

8.7.4 Check ft < fat 11.2.1

ft(fp) fatg(fp) Tdn(fp) fatn(fp) fatb(fp) fat(fp) Check Ratio

2 2 2 2 2
N/mm N/mm KN N/mm N/mm N/mm
101.44 210 2.2E+06 173.1072 304.36 173.11 safe 0.586

8.8 Check - Flange Cover Plate for Shear

8.8.1 Actual shear stress = tb = Vs/Av

For plates and solid bars Av = A 8.4.1
2
Av = 8640 mm

8.8.2 Permissible shear stress for member under pure shear 11.4.2
tab = 0.4* fy

Column Splice design Page 11 of 13

8.8.3 Check tb ≤ tab 11.4.2

tb tab Check Ratio

2 2
N/mm N/mm
2.31 140 safe 0.017

f t for fCompression
9 Check + 1
bty
strength
f at f abty
Since For Bearing type splice, Compression force is transferd through end bearing,
Compression check is not needed

10 Check - Column (Web & flange) for Tension

10.1 Actual tensile stress = ft = Ts / Ag
10.2 Permissible tensile stress = fat(c) = Min ( fatg(c), fatn(c), fatb(c) )

10.2.1 Permissible tensile stress as governed by yielding of gross section 11.2.1

fatg(c) = 0.6*fy(c)

10.2.2 Permissible tensile stress as governed by rupture of net section 11.2.1

fatn(c) = 0.69 * Tdn / Ag

Design strength due to rupture of critical section for plates 6.3.1

Tdn(c) = 0.9*An(c)*fu / gm1

10.2.3 Permissible tensile stress as governed by block shear 11.2.1

Flange Web Column

Lvg (f) Lvn(f) Lvg (w) Lvn(w) Avg(c) Avn(c)

mm mm mm mm mm2 mm2

195 130 120 81 22380 14944

Flange Web Column

Ltg (f) Ltn (f) Ltg (w) Ltn (w) Atg(f) Atn(f)

mm mm mm mm mm2 mm2

120 81 75 49 12900 8688

Tdb1(fp) Tdb2(fp) Tdb(fp)

KN KN KN
6941.5 6913.9 6913.9

10.2.4 Permissible tensile stress fat(c) = Min ( fatg(c), fatn(c), fatb(c) )

10.2.5 Check ft < fat 11.2.1

ft(c) fatg(c) Tdn(c) fatn(c) fatb(c) fat(c) Check Ratio

2 2 2 2 2
N/mm N/mm KN N/mm N/mm N/mm
71.06 198.00 8446.0 240.82 197.13 197.13 safe 0.360
ft f bty
+ 1
f at f abty

Column Splice design Page 12 of 13

11 Result of the column splice design
11.1 Web
Bolt
Slip critical capacity = 0.48
Shear capacity = 0.28
Bearing capacity = 0.28
Splice Plate
Tension capacity = 0.43
Shear capacty = 0.07
11.2 Flange
Bolt
Slip critical capacity = 0.70
Shear capacity = 0.41
Bearing capacity = 0.20
Splice Plate
Tension capacity = 0.59
Shear capacty = 0.02
11.3 Column
Tension capacity = 0.36
11.4 Location Details
Web
Edge, Pitch, Gauge = OK OK
Flange Edge, Pitch, Gauge = OK

12 Hence Column splice is safe

Column Splice design Page 13 of 13