REPAIR REPORT

Client :’-- PO#: - Project ID:

Attn.: -- Date: - Job No: -

INTRODUCTION
The purpose of this report is to provide information related to Repair of Pneumatic Valve

VALVE REPAIR

1. Repair Activity
Following repair activity for Pneumatic Valve Turbine HP Drain as below ,

Valve Data :
No Valve Tag No. Brand Model Serial No. Size /CLASS
1 N/A Unknown N/A N/A DN 50 / 2500 BW

Pic 1. Pneumatic Valve Turbine HP as received at workshop Waskita

Pneumatic Valve Turbine Drain HP
ITEM FOUNDING
Pneumatic Valve
Pic.2a Pre-test result with result leakage (Test pressure target 3000 Psig). Medium
Turbine HP Water

Inspection Criteria

One side (damage)

Pic.3

Pic.4 Other side of Ball seems goods

Note for before :

- The Ball founded Steam cut on one surface.
- Body valve Pneumatic Valve Turbine HP is solid (one pieces), unrepairable.
- Ball damaged because of steam cut cannot meet the minimum critical
dimension established even by lapping.
- Need also to check the seat condition (by dismantle the body). Fact found was
after pressure test with other side of ball Pic.4, the valve could not retain
pressure, and it’s seemed also damage on the surface of seat.

Typical Welded Type One Piece Body Ball Valve

Recommendation Note :
- For temporary solution, the body Pneumatic Valve Turbine HP need to
dismantle, to check the real condition on seat, internal body and retainer.
- Fabrication on Trim ( Seat, retainer, ball)
- Because no data concerning Material of Construction of trim for temporary
repair, and for this temporary repair or replacement of trim part based on
process condition (working temperature, working pressure/differential
pressure, cycling operation) we propose material for trim part (seat, ball) 13Cr
with HF Stellite. 13Cr material i.e. 410SS, 420SS