PT.

TEREOS FKS INDONESIA

Rail Beam for Electric Hoist Capacity 3 Ton

Distance of rail beam = 7.5 m Section Properties :

Distance of Anchore to Anchore = 3.75 m Profile : Wf 300x150x6.5x9
2
A: 46.78 cm
3
Zx : 481 cm
3
Existing Anchore Existing Anchore Zy : 67.7 cm
2
E : 2100000 kg/cm
4
H Ix : 7210 cm
P Iy : 508 cm
4

L1 : 3.75 m L2 : 3.75 m ry : 3.29 cm

L : 7.5 m Weight : 36.7 kg/m
(Sketch of Beam_1)

1. Load (P)
Dead Load
Self Weight of Beam (QDL) = 36.7 kg/m

Live Load
Self Weight of Hoist (Refer to dwg Weight 0.55 T) = 550 kg
Capacity of Hoist 3 T = 3000 kg
3550 kg
Total Vertical Load + Impact (P) : 3550 kg x 1.2 = 4260 kg

Total Horizontal Load (H) : 4260 kg x 20% = 852 kg

2. Load Combination
Momen DL : 1/8 x QDL x L12 = 64.51 kg m
Momen LL : 1/4 x P x L1 = 3993.75 kg m
Total Momen (DL+LL) 4058.26 kg m

3. Allowable Stress
Grade Section Material = SS 400
2
Yield Strength (fy) = 235 N/mm
2
Allowable Stress : 0.6 x Fy = 141 N/mm
2
= 1438 kg/cm

Slenderness of Section ( λ ) : L1 / r = 114

Ш = 2.443 (Tabel)

Stress of Section Material : Ш H/A + Mtot. / Zx = 888.21 kg/cm2

Stress of Section ≤ Allowable Stress
888.21 < 1438
Ratio : 0.62 < 1 …OK !

4. Allowable for Deflection

fx = 5 QDL L4 P L3
+
384 E Ix 48 E Ix

= 0.315 cm < 0.469 cm …OK !

Allowable deflection :

f = L/800
= 0.469 cm
5. Chemical Anchor Check

Existing Anchore Existing Anchore

H P
L1 : 3.75 m L2 : 3.75 m
L : 7.5 m
(Sketch of Beam_2)

6. Force on Joint :

Tension Force (Pt) = 4260 kg

Shear Force (PH) = 852 kg

7. Check Chemical Anchore Strength

Chemical Anchore Properties :

Diameter of Chemical Ancore = 20 mm
Allowable Shear Strength = 30 kN (For Concrete K250 or f'c 20 Mpa)
= 3059 kg

Allowable Tensile Strength = 26.2 kN (For Concrete K250 or f'c 20 Mpa)

= 2672 kg

Used Chemical Anchor per Joint = 4 Pcs

Shear Check !
Shear Force (PH) per bolt ≤ Allowable Shear Strength
852.00
< 3059
4
213 < 3059 kg
Ratio : 0.07 < 1 …OK !
Tension Check !

Tension Force (Pt) = Pt

4
= 1065 kg

Tension Force (Pt) ≤ Allowable Tensile Strength

1065 < 2672 kg
Ratio : 0.40 < 1 …OK !

8. Conclusion

- Used Profile Wf 300x150x6.5x9 Grade SS400

- Chemical anchor used 4 M20 Minimum Embeded length 170 mm per joint beam.
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