Air-Cooled Heat Exchanger - Specification Sheet

Job No. Later Item No. FFC-001

Page Page 1 By PVS
Date 05.04.18 Revision 1
Proposal No.DEW-INNSP-036

Manufacturer DEW-Innospin Heat exchanged (kcal/hr) 2.83e+7

Model no. Later Surface/Item-Finned tube (m2) 160220
Customer Rain Carbon Bare tube (m2) 7664.3
Plant location Vizag MTD, Eff. (Deg. C) 6.0
Service Water Transfer rate-Finned (kcal/m2-hr-C) 29.737
Type draft FORCED Bare tube, service (kcal/m2-hr-C) 621.65
Bay size (WxL) (mm) 9050 x 14270. Bare tube, clean (kcal/m2-hr-C) 768.04
No. of bays/Items 8

Basic design data

Pressure design code ASME Structural code IS
Tube bundle code stamped No Flammable service No
Heating coil code stamped Not Applicable Lethal/toxic service No
Performance Data - Tube Side
Fluid name Water In Out
Total fluid entering (kg/hr) 2799998 Total flow rate (Liq/Vap) (kg/hr)2799998 / 0.00 2799998 / 0.00
Dew/bubble point (Deg. C) / Water/Steam (kg/hr)2799998 / 0.00 2799998 / 0.00
(Deg. C) Noncondensables (kg/hr) 0.00 0.00
Latent heat (kcal/kg) Molecular Wt. (Vap/Non-cond) / /
Inlet pressure (kgf/cm2A) 6.132 Density (Liq/Vap) (kg/m3) 985.73 / 989.99 /
Pressure drop (All/Calc) (kgf/cm2) 1.020 / 0.875 Specific heat (Liq/Vap) (kcal/kg-C) 1.0099 / 1.0086 /
Velocity (Allow/Calc) (m/s) / 1.43 Thermal cond. (Liq/Vap) (kcal/hr-m-C) 0.5539 / 0.5441 /
Inside fouling resistance (m2-hr-C/kcal) 0.000100 Viscosity (Liq/Vap) (cP) 0.5205 / 0.6179 /
In Out
Temperature (Deg. C) 53.00 43.00

Performance Data - Air Side

Air inlet temperature (Deg. C) 38.00 Face velocity-Std (m/s) 3.67
Air flow rate/item-Std (m3/s) 3473.0 Minimum design ambient temp.(Deg. C) 10.5
Mass velocity (kg/s-m2) Later Altitude (m) 4
Air outlet temperature (Deg. C) 45.82 Static pressure (mm H2O) 22.792
Air flow rate/fan-Actual (m3/s) 229.84

Design, Material, and Construction

Design pressure (kgf/cm2G) 6.1 Heating Coil
Test pressure (kgf/cm2G) As per Code No. of tubes
Design temperature (Deg. C) 100 Tube outside diameter (mm)
Min. design metal temp. (Deg. C) 10.5 Tube material
Tube bundle Fin material and type
Size (WxL) (mm) 4450 X 14270 Fin thickness (mm)
No./Bay 2 ASME Code, Sec. VIII, Div. 1
Number of tube rows 6 Heating fluid
Bundles in parallel 16 Heating fluid flow rate (kg/hr)
Bundles in series No Temperature (In/Out) (Deg. C) /
Structure mounting Yes Inlet pressure (kgf/cm2A)
Pipe rack beams No Pressure drop (All/Calc) (kgf/cm2) /
Ladders, walkways, platforms Yes Design temperature (Deg. C)
Structure surface prep. Gal or ZS Design pressure (kgf/cm2A)
Header surface prep. Painted Inlet/Outlet nozzle /
Louver Header
Material Type Plug
Action control Material SA 516 Gr.60/70
Action type Corrosion Allowance (mm) 3 (Excl.Tubes)
No. of passes 6
 Air-Cooled Heat Exchanger - Specification Sheet
Job No. Later Item No. FFC-001
Page Page 2 By PVS
Date 05.04.18 Revision 1
Proposal No. DEW-INNSP-036

Design, Material, and Construction (continued)

Header (continued) No./Bundle 348
Slope Nil Length (mm) 13800.
Plug material SA 105 Pitch (mm) 73.000
Gasket material Soft Iron Layout Triangular
Nozzle No. Size, (nb) Rating/Facing Fin
Inlet 2 8" 150#/SORF Type Extruded
Outlet 2 8" 150#/SORF Material SB 210/221 Alloy No.1060/1100
Vent 2 1" 150#/SO+BLRFThickness (mm) 0.600
Drain 2 1" 150#/SO+BLRFSelection temp. (C) Less than 388
Chemical Cleaning N/A Outside diameter (mm) 63.500
Min. Wall Thk. As Per GEP Fin density (fin/meter) 433.0
Tube ASME Code, Sec. VIII, Div. 1 latest
Material SA 214 or SA 179 Customer Specifications yes
Tube outside diameter (mm) 31.750
Min wall thickness (mm) 2.110

Mechanical Equipment
Fan RPM 970
Manufacturer As per Rain Appd VL Service factor 1
No./Bay 2 Enclosure WP,TEFC,IP 55
RPM (Revs/min.) 178 Voltage 415 V
Diameter (mm) 6096. Phase 3 Ph
No. of blades Min 4 Nos Cycle 50 Hz
Angle (degrees) 2.9 Fan noise level (dB) 85 @1 mtr
Pitch adjustment MAP Speed Reducer
Blade material Aluminium Type of Gear Box RightAngle Sp.Bevel
Hub material CS-EP Manufacturer Shanthi/Premier/Eqvt
@design temp (Kw) 78.1 No./Bay 2
@min. ambient temp (Kw) 87.2 Service factor 2
Tip speed (m/s) 56.82 Speed ratio `5.44
Driver Support On the MSA
Type Sq.Cage Induction El.Motor Vib. switch DPDT- 1no /fan
Manufacturer As per Rain Appd VL Enclosure Weather Proof
No./Bay 2 Vibration Switch Make ACD or Metrix
Driver (kW) 90
Controls - Air Side
Air recirculation Louvers
Degree control of outlet process temp. Positioner
(Max. Cooling),+/- / Signal air pressure (kgf/cm2A)
Action on control signal failure From To
Fan pitch From To
Louvers Supply air pressure (kgf/cm2A)
Actuator air supply From To
Fan From To

Shipping
Plot area (WxL) (mm) 37200 x 13000 x2 Total (kg) 425000
Bundle weight (kg) 14000*16=224000

Note:
1) Tube to tubesheet Joint: Expanded in Grooves
2) Radiography: Spot
3) * Bought out component data are tentative .Shall be confirmed during post order stage.
4) We can fit the unit within 40x40m of provided plot area.