9/25/21, 2:55 PM Risk Database

Mechanol- Chemical (transportation, Handling and Operation)

Operations Integrity Management System

Form Title: Hazard Identification and Risk Control Analysis [HIRCA] Form

Mandatory Information As Applicable

BU BL sBL Date Client Well No Project Name

KSU WTC SQ and SHE 2021-09-25 Aramco

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

994 Operational Methanol Handling Inappropriate Safety -2 3 -6 - Wooden pallets should be inspected by WT personnel before - Use proper PPE
- Review Emergency response plan
- First aid -1 2 -2
handling of starting handling operation. - Only authorized personnel can use kits is available
- Eye w ash station available onsite. - Identify
chemical the forklift to move Methanol.
- WT personnel should be trained in escape route.
- Fire extinguisher is available
- Spill Control Kit and
products. the proper handling of Methanol
- HAZCOM Label and CHB proper placement of spill kit
Leaks. available.
- Fire fighting training.
- Use permit to w ork
- Perform
Spills. risk analysis and TBT. - Spill control kits is available on site.
-
Injured people. Ensure good communication during the operation.
Damage to
equipment.
Fire Explosion

995 Operational Preparation and - Pinch Points. 

Health -2 3 -6 - Use Proper Manual Handling Techniques.
- Obtain read and - Use correct PPE for identified chemicals.
- Put in place correct -1 2 -2
Start-up of chemical - Fire. 
understand correct CHB. - Identify correct firefighting safety storage mediums for chemicals i.e. spill trays, pumps, salt and spill
injection pumps - Leak. 
equipment i.e. fire extinguisher’s, fire blanket’s, breathing trays.
- Assemble correct transfer mediums for identified
(Methanol, Glycol, - Environment apparatus, first aid kit’s, according to hazard’s identified by chemicals, i.e. stainless, needle valves, air hoses, chemical hoses,
etc.) Damage. 
CHB/assessment.
- Ensure equipment is fit for purpose.
- Correct filler’s, bucket’s check valves etc.
- Use whipchecks and ‘R’ pins
- identification and labelling.
- Experienced-trained personnel should on pneumatic lines.
Ingestion/Absorption.  carry out this operation.
- Keep area clean and tidy.
- Double
- Toxic Fumes. 
isolation valves and check valves.
- Pumps fitted with the correct
- Spills.
type of seals for chemicals.
- Pressurized line
burst. 

- Personnel Injury. 

- Chemical Burns. 

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["997","996","995","994"]&type=no&GID=1012 1/2
9/25/21, 2:55 PM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

996 Operational Pumping Methanol Pinch points. Safety -2 3 -6 - Put in place correct storage mediums for chemicals i.e. spill trays, - Use Alcohol resistant foam,Co2 or sand as a extinguishing -1 2 -2
with a Chemical Slips, trips and pumps, salt and spill trays.
- Good housekeeping techniques.
- medium. - Spill control. -Ensure adequate ventilation, If used in a
Injection Pump. falls. Use of Spill Kits, Rig procedures and control of certified confined space use breathing apparatus. - Use Butyl rubber
Ignition source. equipment. gloves, and safety glasses/goggles.
Flammable and
toxic substances.
Leaking
connections,
causing fire and
chemical burns
coming into
contact with
chemicals.
Environmental
damage.
Ingestion/Absorption
Personal injury.
Toxic fumes.
Spills.

997 Operational Chemical - Spill.

Environment -3 3 -9 - Give brief induction to driver about the risk of transporting any - Full PPE. - Fire Extinguisher and Fire Aid kit with Driver. - Eye w -1 2 -2
Transportation - Personnel Injury.
chemical. - Ensure securing very well the drums. - Ensure the ash station with Driver. - Give phone numbers of clinics or doctors
- Leaks.
wooden pallets are in good shape. - Ensure HAZCOM label put on to driver in case of need.
- Environment the drums and CHB with driver. - Raise Journey Management.
damage.

- Injury to body

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["997","996","995","994"]&type=no&GID=1012 2/2