275kV T TS 07 001 Hardware SC 2021

T-SS-07-001 HARDWARE AND FITTINGS Rev.
0
T-TS-07-001 Technical Schedules
400kV s.c. Transmission Lines 4xACSR-Tern Page 1 of 12 Date: 10/26/2021
T-TS-07-001 TECHNICAL SCHEDULES

T-SS-07-001 HARDWARE AND FITTINGS
A. PROJECT REQUIREMENTS
A.1 All standard accessories, including those not indicated in this Specification, shall be furnished.
A.2 The detailed work to be performed by Employer or Contractor shall be as follows:

Employer Contractor
Design Yes
Fabrication & Manufacture of Hardware and accessories as per
Yes
Specification
Factory Tests (Design, Routine and Quality Performance) Yes
Packing and Delivery to Port of Loading or or to Site (for locally
Yes
manufactured equipment)
Delivery from Port of Loading (FOB) to Port of Entry (CIF) Yes
Unloading and Loading at the Port of Entry Yes
Delivery from Port of Entry to Site or Stockyard Yes
Unloading at Site or Stockyard Yes
Storage, Moving and Care of the Goods Yes
Checking all Parts at Site or Stockyard* Yes Yes
Unpacking (at Site) Yes
Tools for Installation or Stringing Yes
Installation Yes
Tools for Maintenance Yes
Quality Assurance Control Yes Yes
Field Testing (Pre-Commissioning) Yes (witness only) Yes
Note: * - To be witnessed by both Employer and Contractor or their representatives.
A.3 The services of a competent field service engineer or technician is required under this contract.
(is, is not)
Employer's
Contractor's Data
Requirement
B. TECHNICAL DATA
Note: The Contractor is required to provide all the information required

under the column "Contractor's Data". Although not given by the
Employer, the Contractor’s data shall be based on international standard.
B.1 Site Conditions and Environment
B.1.1 The expected environmental and meteorological conditions for the
location of the conductor installation are as follows:
a) Elevation above sea level (m) < 1000
b) Ambient conditions at equipment location
1. Temperature range °C 5-45
2. Relative Humidity %, at 35 C o
95
c) Maximum outdoor daily average Temperature, °C 40
d) Outdoor Air Conditions:
1. Tropical (Yes, No) Yes
2. Dust or Salt Laden (Yes, No) Yes
Date: __________________________ Contractor's Signature: __________________________

T-SS-07-001 HARDWARE AND FITTINGS Rev. 0
e) Degree of Contamination (Equiv. Salt deposit density, mg/cm2) Heavy to Very Heavy
Design Wind Velocity:
a) Maximum design wind, 3s gust, factored according to IEC 60826 40m/s
f) b) Exceptional design
wind, 3s gust, factored according to IEC 60826
Terrain category: "B", according to IEC 60826
g) Anticipated Contamination Sources During transport and storage Sea Salt
h) Other outdoor abnormal conditions: (Yes, No) Yes

1. Chemical pollution sources Sea Salt
2. H2S gas No
3. Other - Ioniosation of air during bush fires, some places Yes
B.1.2 Equipment shall be protected for outdoor storage for a period of: year
2
(specify one, other)
B.2 Quantities
B.2.1 The quantities of insulators and its accessories required under this contract
are indicated in the Schedule of Quantities
B.3 Technical Characteristics and Requirements
The Employer's requirements are indicated below. The Contractor shall
indicate their data corresponding to the said Employer's requirements to
facilitate evaluation and to compare Contractor's compliance to the TS.
B.3.1 Hardware - Conductor
a) Suspension Clamp
1. Type Pivot
2. Material of Body aluminium alloy
3. Applied Conductor ACSR-Tern
4. Ultimate Breaking Strength (kN) 120
5. Slip Strength (kN) 20% UTS conductor
6. Armour Rods (Used, Not Used) used
7. Galvanizing coating weight, if applicable Specify
b) Tension Clamp
1. Type compression
2. Material of Body Specify
4. Ultimate Breaking Strength (kN) 95% of conductor UTS
5. Armour Rods (Used, Not Used) not used
c) Armour Rod
1. Type preformed
2. Material aluminium alloy
4. Colour Code Specify
5. Rod Diameter Specify
6. Direction of Lay Specify
7. Length (mm) Specify
8. Number of Rods Specify
d) Spacer (applied only for jumpers)
1. Type for double conductor

4. Spacing between conductors (mm) 450

5. Performance test data Yes
e) Spacer Damper (applied in-span)
1. Type for double conductor
2. Material aluminium alloy/rubber
4. Spacing between conductors (mm) 450
5. Performance test data Yes
f) Damper (if requiered)
1. Type Stockbridge
2. Material steel, aluminium alloy
4. Damper Weight Specify
5. Nominal weight Specify

B.3.2 Hardware - Conventional Overhead Earth Wire
a) Non-Insulated Suspension Clamp/Attachment
1. Type Pivot
3. Applied Earth Wire 7 x No. 6 AWG
b) Insulated Suspension Clamp/Attachment
1. Type Pivot
c) Non-insulated Tension Clamp/Attachment
1. Type compression
2. Material Specify
95% of Earthwire UTS
for clamp
4. Ultimate Breaking Strength (kN)
120 kN for set
d) Insulated Tension Clamp/Attachment
1. Type compression
2. Material Specify


95% of Earthwire UTS
for clamp
120 kN for set

e) Parallel Groove Clamp

1. Type bolted
4. Slip Strength Specify
5. Performance test data
f) Damper
1. Type Stockbridge
g) Bird Flight Diverter
350mm dia single spiral
1. Type and Number device or PVC UV
stabilised rod
2. Colour Black and White
h) Aerial Warning Spheres
Minimum 600mm
1. Type and Number
diameter spheres
2. Colour Red and White
30m to 60m, in
3. Spacing
appropriate spans
4. Armor rod required (Yes, No) Yes
B.3.3 Hardware - Fibre OPGW
a) Non Insulated Suspension Clamp/Attachment
1. Type Pivot
3. Applied Earth Wire 48 core OPGW
b) Insulated Suspension Clamp/Attachment
1. Type Pivot
5. Slip Strength (N)

20% UTS conductor
c) Non-Insulated Tension Clamp/Attachment
1. Type compression
2. Material Specify

95% of OPGW UTS for

clamp
120
kN for set
d) Insulated Tension Clamp/Attachment
1. Type compression
2. Material Specify
95% of OPGW UTS for
clamp
4. Ultimate Breaking Strength (N)
120
kN for set
f) Parallel Groove Clamp
1. Type bolted
4. Slip Strength Specify
5. Performance test data
g) Damper
1. Type Stockbridge
h) Bird Flight Diverter
350mm dia single spiral

1. Type and Material device or PVC UV
stabilised rod
2. Colour Black and White
j) Aircraft Warning Spheres

Minimum 600mm
1. Type and Material diameter polyethylene
spheres
2. Colour Red and White
30m to 60m, in
3. Spacing appropriate spans,
alternating
4. Armor rod required (Yes, No) Yes
B.4 Bird Guards
B.4.1 Specifications
1. Type and Material Spikes, Galvanised steel
2. Installation Bolted
3. Length / diameter of spike (mm) 300…400 / 10

4. Distance between consecutive spike (mm) 100

B.5 Tests and Experience Requirements

B.5.1 Test Requirements
a. Design Test and Reports Required (Yes, No.)* Yes
b. Factory Acceptance Tests and Reports required (Yes, No) Yes
c. Quality Conformance test and Report Required (Yes, No) * Yes
d. Factory Acceptance Tests to be witnessed by Employer’s personnel (Yes,
Yes
No)
e. Certified Design Test Reports on the hardware identical to the specified
Yes
insulator are acceptable (Yes, No)
f. Slip Strength, where applicable (Yes, No) Yes
g. Breaking Strength, where applicable (Yes, No) Yes
h. Zinc coating; coating weight and uniformity (Yes, No) Yes
i. Wear resistance, (Yes, No) Yes
j. Twist Withstand, where applicable (Yes, No) Yes
k. Required no. of Employer’s representatives to witness test
As per Contract
B.5.2 Additional Tests
If additional tests are required, these shall be as follows:
B.5.3 Material and Manufacturer’s Experience

a. The manufacturer should have been in the business of manufacturing
hardware ans accessories for transmission lines for not less than : years 10
b. The material offered should have been in the actual service for not less
5
than: (years)
B.6 Submittals
B.6.1 Contractor shall answer Yes, if documents are submitted with his
proposal. If yes, indicate what portion of the document proposed, i. e.
page no., volume no., etc.
a. Assembly drawing(s) showing view of complete string assembly(ies)
Yes
b. Overall dimension and bill of materials identifying parts by work number

Yes
c. Material Specification Yes

d. Supply Record (including the volume of sales, name and country of the
Employer) Yes
e. Design Test Report Yes

f. Proposed time bar schedule to meet submission of drawings, delivery,
Yes
installation and commissioning schedules
g. Certified Design Test Reports Yes
h. Reference Lists Yes
i. QA Program and ISO 9001 Certification or 9002 as appropriate. Yes
j. All other data requested in the Specifications Yes
B.7 Shipping and Packing
B.7.1 Shipping Limitations
a. Each individual crate, shipping unit, package, pallet or crate must not
exceed the following limits:
1. Length, m. *
2. Width, m *
3. Height, m *

4. Weight, m *
* Note:

No shipping limitation will be imposed by the Employer on the Contractor.

The responsibility will lie on the Contractor whether the dimensions of his supplied equipment and
materials in crate or in box will be appropriate for loading, unloading and transported to the Project
Site.
The Contractor must at his own expense, conduct an ocular route survey of all roads, bridges,
overpasses, etc., from the Port of Entry to the Project Site and examine for himself the conditions of
all roads and bridges.
The Contractor shall check the capacity and availability of loading and unloading facilities which
will be utilized in connection with his transport operation, as well as its characteristics, taking
appropriate measures to avoid damaging the same, All costs related to the reinforcements of roads,
bridges and the like, if any, shall be borne by the Contractor. The Contractor shall coordinate his
own transport program and shall advise the proper authorities of the transit of the heaviest items to
be transported and shall comply with the instructions given by said authorities.
All damages caused to public roads, streets or public structures shall be compensated by the
Contractor at his own expense.
B.7.2 Packing
a. Each crate, box or package must have a packing list and in addition to the
usual and customary marks, the following identifying marks shall be
included:
1. Client Name
2. Project name and ID
3. Destination
4. Case No.
5. Gross Weight (kg)
6. Net Weight (kg)
7. Dimension (L x W x H)
B.8 Mandatory Spares and Spare Parts
B.8.1 The Contractor shall provide spare insulators for the Project as stated in
the Schedule of Quantities. It is understood that these spares will be used
only by the Employer in case of damage or failure outside the warranty
period. The Contractor therefore is obliged to provide sufficient quantities
as replacement for failures during construction and the duration of the
warranty period.
B.9 Other Technical Data for the Conductors

B.9.1 The Contractor shall coordinate with the supplier of conductor, earth-wire, insulators and towers to
come up with the most technically and economically advantageous design for the Employer based on
the criteria given in this Specification. The clearance diagram shall be drawn supported by
calculations.
C. OTHER TECHNICAL DATA TO BE FIILED-IN BY THE CONTRACTOR Contractor's Data
C.1 The Contractor furnished data and information are included in this Specification to indicate the
guaranteed performance data, predicted performance, interface requirements and construction
features of all Contractor furnished equipment. The accuracy of such information and the
compatibility of such information with overall performance requirements specified by the Employer
are the sole responsibility of the Contractor.
C.2 Environmental Considerations

In accordance with the Design Basis, the operating environment for this installation
_______________(will, will not) affect the life expectancy of the components used in this
equipment. If there be an effect, the following components will be affected as follows:
Component: Effect:


C.3 Other Technical Data for the Insulators and Materials

a) Suspension Clamp for Conductor
1. Manufacturer
2. Place of Manufacture
3. Weight
4. Place of testing and inspection
b) Tension Clamp for Conductor
1. Manufacturer
3. Weight
c) Armour Rod
1. Manufacturer
3. Weight
d) Spacers
1. Manufacturer
3. Weight

e) Bird Flight Diverters
1. Manufacturer
3. Weight
Employer's
Contractor's Data
f) Bird guards Requirement
1. Manufacturer
3. Weight

g) Aerial Warning Spheres
1. Manufacturer
3. Weight
C.4 Other Technical Data for Guy Wire Markers and Materials
a) Suspension Clamp for Conductor
1. Manufacturer
3. Weight

D. CONTRACTOR'S EXCEPTIONS AND CLARIFICATIONS:

D.1 Exceptions
D.1.1 If Contractor's Submission contains any exception(s) to the requirements of this specification, he
shall state it (them) here or on a properly identified attached sheet. Any exceptions taken may render
Contractor's Submission as non-complying. Any exception(s) stated by the Contractor anywhere else,
except in this section, will be disregarded by Employer. If the Contractor has no exceptions, state
"NONE".
Contractor's Exception:
D.2 Clarifications
D.2.1 The Contractor may, but is not required to, provide clarification to his Submission in the space
provided or on a properly identified attached sheet.
Contractor's Clarification:

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T-SS-07-001 HARDWARE AND FITTINGS Rev.

T-TS-07-001 TECHNICAL SCHEDULES

A.2 The detailed work to be performed by Employer or Contractor shall be as follows:

Note: * - To be witnessed by both Employer and Contractor or their representatives.

Note: The Contractor is required to provide all the information required

Date: __________________________ Contractor's Signature: __________________________

h) Other outdoor abnormal conditions: (Yes, No) Yes

Date: __________________________ Contractor's Signature: __________________________

4. Spacing between conductors (mm) 450

6. Armour Rods (Used, Not Used) used

f) Damper (if requiered)

5. Nominal weight Specify

6. Armour Rods (Used, Not Used) used

Date: __________________________ Contractor's Signature: __________________________

3. Applied Earth Wire 7 x No. 6 AWG

7. Galvanizing coating weight, if applicable Specify

Date: __________________________ Contractor's Signature: __________________________

e) Parallel Groove Clamp

2. Colour Red and White

5. Slip Strength (N)

Date: __________________________ Contractor's Signature: __________________________

95% of OPGW UTS for

h) Bird Flight Diverter

350mm dia single spiral

2. Colour Black and White

j) Aircraft Warning Spheres

3. Length / diameter of spike (mm) 300…400 / 10

Date: __________________________ Contractor's Signature: __________________________

B.5 Tests and Experience Requirements

B.5.2 Additional Tests

If additional tests are required, these shall be as follows:

B.5.3 Material and Manufacturer’s Experience

b. Overall dimension and bill of materials identifying parts by work number

c. Material Specification Yes

e. Design Test Report Yes

Date: __________________________ Contractor's Signature: __________________________

Date: __________________________ Contractor's Signature: __________________________

No shipping limitation will be imposed by the Employer on the Contractor.

B.9 Other Technical Data for the Conductors

C.2 Environmental Considerations

Date: __________________________ Contractor's Signature: __________________________

Date: __________________________ Contractor's Signature: __________________________

C.3 Other Technical Data for the Insulators and Materials

4. Place of testing and inspection

4. Place of testing and inspection

4. Place of testing and inspection

Date: __________________________ Contractor's Signature: __________________________

D. CONTRACTOR'S EXCEPTIONS AND CLARIFICATIONS:

Date: __________________________ Contractor's Signature: __________________________

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