275kV T TS 06 001 Insulators SC 2021

T-SS-06-001 INSULATORS Rev.
0
T-TS-05-001 Technical Schedules
400kV s.c. Transmission Lines 4xACSR-Tern Page 1 of 12 Date: 10/25/2021
T-TS-06-001 TECHNICAL SCHEDULES

T-SS-06-001 INSULATORS
A. PROJECT REQUIREMENTS
A.1 All standard accessories, including those not indicated in this Specification, shall be furnished.
A.2 The detailed work to be performed by Employer or Contractor shall be as follows:

Employer Contractor
Design Yes
Fabrication & Manufacture of Insulators and materials per Specification Yes
Factory Tests (Design, Routine and Quality Performance) Yes

Packing and Delivery to Port of Loading or or to Site (for locally
Yes
manufactured equipment)
Delivery from Port of Loading (FOB) to Port of Entry (CIF) Yes
Unloading and Loading at the Port of Entry Yes
Delivery from Port of Entry to Site or Stockyard Yes
Unloading at Site or Stockyard Yes
Storage, Moving and Care of the Goods Yes
Checking all Parts at Site or Stockyard* Yes Yes
Unpacking (at Site) Yes
Tools for Installation or Stringing Yes
Installation Yes
Tools for Maintenance Yes
Quality Assurance Control Yes Yes
Field Testing (Pre-Commissioning) Yes (witness only) Yes
Note: * - To be witnessed by both Employer and Contractor or their representatives.
A.3 The services of a competent field service engineer or technician is required under this contract.
Employer's Requirement Contractor's Data

B. TECHNICAL DATA
Note: The Contractor is required to provide all the information required

under the column "Contractor's Data". Although not given by the Employer,
the Contractor’s data shall be based on international standard.
B.1 Site Conditions and Environment
B.1.1 The expected environmental and meteorological conditions for the location
of the conductor installation are as follows:
a) Elevation above sea level (m) < 1000
b) Ambient conditions at equipment location

1. Temperature range °C 5-45
2. Relative Humidity %, at 35oC 95
c) Maximum outdoor daily average Temperature, °C 40
d) Outdoor Air Conditions: Yes
1. Tropical (Yes, No) Yes
2. Dust or Salt Laden (Yes, No) Yes
e) Degree of Contamination (Equiv. Salt deposit density, mg/cm2) Heavy to Very Heavy
Date: __________________________ Contractor's Signature: __________________________

T-SS-06-001 INSULATORS Rev. 0
Design Wind Velocity:

a) Maximum design wind, 3s gust, factored according to IEC 60826 40m/s
f) b) Exceptional design
wind, 3s gust, factored according to IEC 60826
Terrain category: "B", according to IEC 60826

g) Anticipated Contamination Sources During transport and storage Sea Salt

h) Other outdoor abnormal conditions: (Yes, No) Yes
1. Chemical pollution sources Sea Salt
2. H2S gas No
3. Other - ionisation of air during bush fires Yes
B.1.2 Equipment shall be protected for outdoor storage for a period of: year
2
(specify one, other)
B.2 Quantities
B.2.1 The quantities of insulators and its accessories required under this contract
are indicated in the Schedule of Quantities
B.3 Technical Characteristics and Requirements
The Employer's requirements are indicated below. The Contractor shall
indicate their data corresponding to the said Employer's requirements to
facilitate evaluation and to compare Contractor's compliance to the
specifications.
B.3.1 Insulator Unit Physical Particulars

a. Standard unit, 1 x 160kN,
1. Materials of Insulator Unit Toughened Glass
2.Type (Specify AC or DC & Fog type or Standard type) AC, Fog type, U160BSP
3. Standard Specification applied (IEC) IEC60305
4. Class and Type (kN) SML 1x160
5. IEC Class of Hardware (Ball-Socket or Tongue Clevis) Ball-Socket
6. Diameter of Units (mm) 330
7. Unit Spacing (mm) 146
8. Creepage distance (mm) 545
9. Metal fitting size (IEC) 20
10. Flashover Voltages, per unit, kV
1. Impulse, Critical, 1.2x50 micro-sec. wave,
1.1 Positive, max Specify
1.2 Negative max Specify
2. Low Frequency, 50 Cycles
2.1 Dry, rms Specify
2.2 Wet, rms Specify
11. Radio Influence Voltage
1. Test voltage to ground, kV 10 (20)
2. Max. RIV above 1 microvolt (Std.Atmospheric Cond.), dB 34 (50)
12. Low Frequency Puncture Voltage (if applicable), kV
13. Protection against electrolytic corrosion (Yes, No) Yes (zinc sleeve)
14. Colour of insulator Specify
B.3.2 Insulator Strings Physical Particulars
a. Suspension Type: I Single Suspension string 1 x 160kN
1. Frequency, Hz 50
2. Max. Services (Line Voltage), kV rms 300
3. Rated Lightning impulse Withstand level , kV 1050
4. Rated Switching impulse Withstand level , kV 850
5.1 min Power frequency Withstand voltage, kV 460
6. Low Frequency Average Flashover
5.1 Dry, kV rms Specify
5.2 Wet, kV rms Specify
7. Critical Lightning impulse Flashover

6.1 Positive, kV P Specify

6.2 Negative, kV P Specify

8. Leakage distance Total (mm) 9300

9. Gap Arcing distance (mm) 2400
10. Number of insulator units in string (No.) 18
11. Number of strings(Single, double, ….,V-string) (Sp. Type) Single
12. Use of Arcing horns or Grading shields (Type) Corona rings
13.Corona effect test 1.05 x 300/√3
14.Radio interference test, (dB) 52
15.Short circuit current, (kA) 31.5
16.Arcing horn minimum diameter, (mm) 25
17. Maximum Line to Ground Fault Current Duration, kA/Cycle Specify
18. M&E Strength of String Including hardwares, kN 1x 160
19. Weight of String Including hardwares, kg Specify
20. Length of String Including hardwares, mm Specify
21. Type of structure installed on (steel tower, - pole) Steel tower
22. Provided with the required suspension clamp(s) and attachment to the
type of structure mentioned above (Yes, No) Yes
b. Suspension Type: I-Suspension Insulator String for Jumper Loops

1. Frequency, Hz 50
11. Number of strings(Single, double, ….,V-string) (Sp. Type) Single
18. M&E Strength of String Including hardwares, kN 1x 160
B.3.2 Insulator Strings Physical Particulars

c. Suspension Type: Double Suspension Insulator String 2x 160kN
1. Frequency, Hz 50


11. Number of strings(Single, double, ….,V-string) (Sp. Type) Double
18. M&E Strength of String Including hardwares, kN 240
d. Suspension Type:Single "V" Suspension Insulator String, 2 x160 kN

1. Frequency, Hz 50
9. Dry Arcing distance (mm) 2400
11. Number of strings(Single, double, ….,V-string) (Sp. Type) Single V-string
18. M&E Strength of String Including hardwares, kN 2 x 160

e. Tension Type: Double Tension Insulator String , 2x160kN

1. Frequency, Hz 50



11. Number of strings(Single, double, ….,V-string) (Sp. Type) Double
18. M&E Strength of String Including hardwares, kN 2 x 160
22. Provided with the required suspension clamp(s) and attachment to the Yes
Insulated tension and
type of structure suspension
mentioned sets
above for OPGW
(Yes, No)
and EW - Medium Voltage Insulator with arcing
f.
horns
1. Materials of Insulator Unit Ceramic/Polimeric
2.Type (Specify AC or DC & Fog type or Standard type) AC, Fog type
3. Standard specification applied Refer T-SS-006-001
4.Class and Type (kN)
Specify
- tension sets
- supension sets Specify
5.IEC Class of Hardware Tongue Clevis
6.Diameter of Shell (mm) Specify
7.Unit Spacing (mm) Specify
8.Leakage distance Total/shielded (mm) Specify
9.Dry Arcing distance (mm) Specify
10.Strength Rating Specify
11.Rated Voltage (kV) Specify
12.Protection against electrolytic corrosion Yes
13.Colour of Shell Specify
14.Use of Arcing horns or Grading shields (Type) Arcing Horns
15.Gap distance between arcing horns (mm) 8
B.4 Tests and Experience Requirements

B.4.1 Test Requirements
a. Design Test and Reports Required (Yes, No.)* Yes
b. Factory Acceptance Tests and Reports required (Yes, No) Yes
c. Quality Conformance test and Report Required (Yes, No) * Yes
d. Factory Acceptance Tests to be witnessed by Employer’s personnel (Yes,
Yes
No)
e. Certified Design Test Reports on the insulator identical to the specified
Yes
insulator are acceptable (Yes, No)
f. Required no. of Employer’s representatives to witness test As per Contract
NOTE:* Contractor shall place in the filled-in data “Submitted” or “Will

Submit” or “Will Perform” or “Had Been Performed” as appropriate.
B.4.2 Additional Tests

If additional tests are required, these shall be as per TS As per Contract
B.4.3 Material and Manufacturer’s Experience

a. The manufacturer should have been in the business of manufacturing

10
insulators for transmission lines for not less than : years
b. The material offered should have been in the actual service for not less than:
5
(years)
B.5 Submittals
B.5.1 Contractor shall answer Yes, if documents are submitted with his proposal.
If yes, indicate what portion of the document proposed, i. e. page no.,
volume no., etc.
a. Assembly drawing(s) showing view of complete string assembly(ies).
Yes
Detailed calculation of mechanical and electrical characteristics
b. Overall dimension and bill of materials identifying parts by work number Yes
c. Material Specification Yes
d. Supply Record (including the volume of sales, name and country of the
Yes
Employer)
e. Design Test Report Yes
e. Proposed time bar schedule to meet submission of drawings, delivery,
Yes
installation and commissioning schedules
f. Certified Design Test Reports Yes
g. Reference Lists Yes
h. QA Program and ISO 9001 Certification or 9002 as appropriate. Yes
i. All other data requested in the Specifications Yes
B.6 Shipping and Packing
B.6.1 Shipping Limitations
a. Each individual crate, shipping unit, package, pallet or crate must not exceed
the following limits:
1. Length, m. *
2. Width, m *
3. Height, m *
4. Weight, kg *
* Note:
No shipping limitation will be imposed by the Employer on the Contractor.
The responsibility will lie on the Contractor whether the dimensions of his supplied equipment and
materials in crate or in box will be appropriate for loading, unloading and transported to the Project
Site.
The Contractor must at his own expense, conduct an ocular route survey of all roads, bridges,
overpasses, etc., from the Port of Entry to the Project Site and examine for himself the conditions of all
roads and bridges.
The Contractor shall check the capacity and availability of loading and unloading facilities which will
be utilized in connection with his transport operation, as well as its characteristics, taking appropriate
measures to avoid damaging the same, All costs related to the reinforcements of roads, bridges and the
like, if any, shall be borne by the Contractor. The Contractor shall coordinate his own transport
program and shall advise the proper authorities of the transit of the heaviest items to be transported and
shall comply with the instructions given by said authorities.
All damages caused to public roads, streets or public structures shall be compensated by the Contractor
at his own expense. Contractor’s Data
B.6.2 Packing
a. Each crate, box or package must have a packing list and in addition to the
usual and customary marks, the following identifying marks shall be
included:
1. Client Name

2. Project name and ID

3. Destination
4. Case No.
5. Gross Weight (kg)
6. Net Weight (kg)
7. Dimension (L x W x H)
B.7 Mandatory Spares and Spare Parts
B.7.1 The Contractor shall provide spare insulators for the Project as stated in the
Schedule of Quantities. It is understood that these spares will be used only
by the Employer in case of damage or failure outside the warranty period.
The Contractor therefore is obliged to provide sufficient quantities as
replacement for failures during construction and the duration of the warranty
period.
B.8 Other Technical Data for the Insulators

B.8.1 The Contractor shall coordinate with the supplier of insulators and the supplier of steel towers to come
up with the most technically and economically advantageous design for the Employer based on the
criteria given in this Specification. The clearance diagram shall be drawn supported by calculations.
B.8.2 For disc type suspension and tension insulators, the Employer’s requirement is based on IEC standards.
For a complete assembly, the total leakage distance is given and the Contractor may submit a different
number of units in a string provided that the total leakage distance requirement can be met.
B.8.2 Design Conditions

a. Design Wind Conditions
Maximum Wind,
1. Maximum wind Condition (m/s) Minimum Temperature
Everyday Wind,
2. Normal Condition (m/s) Average daily temperature
C. OTHER TECHNICAL DATA TO BE FIILED-IN BY THE CONTRACTOR
C.1 The Contractor furnished data and information are included in this Specification to indicate the
guaranteed performance data, predicted performance, interface requirements and construction features of
all Contractor furnished equipment. The accuracy of such information and the compatibility of such
information with overall performance requirements specified by the Employer are the sole responsibility
of the Contractor.
C.2 Environmental Considerations

In accordance with the Design Basis, the operating environment for this installation
_______________(will, will not) affect the life expectancy of the components used in this equipment. If
there be an effect, the following components will be affected as follows:
Component: Effect:
C.3 Other Technical Data for the Insulators and Materials

1. Insulator Manufacturer
2. Hardware Manufacturer
3. Place of testing and inspection
D. CONTRACTOR'S EXCEPTIONS AND CLARIFICATIONS:
D.1 Exceptions
D.1.1 If Contractor's Submission contains any exception(s) to the requirements of this specification, he shall
state it (them) here or on a properly identified attached sheet. Any exceptions taken may render
Contractor's Submission as non-complying. Any exception(s) stated by the Contractor anywhere else,
except in this section, will be disregarded by Employer. If the Contractor has no exceptions, state
"NONE".
Contractor's Exception:

D.2 Clarifications
D.2.1 The Contractor may, but is not required to, provide clarification to his Submission in the space provided
or on a properly identified attached sheet.
Contractor's Clarification:

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T-SS-06-001 INSULATORS Rev.

T-TS-06-001 TECHNICAL SCHEDULES

A.2 The detailed work to be performed by Employer or Contractor shall be as follows:

Fabrication & Manufacture of Insulators and materials per Specification Yes

Factory Tests (Design, Routine and Quality Performance) Yes

Note: * - To be witnessed by both Employer and Contractor or their representatives.

Employer's Requirement Contractor's Data

Note: The Contractor is required to provide all the information required

b) Ambient conditions at equipment location

Date: __________________________ Contractor's Signature: __________________________

Design Wind Velocity:

Date: __________________________ Contractor's Signature: __________________________

g) Anticipated Contamination Sources During transport and storage Sea Salt

B.3.1 Insulator Unit Physical Particulars

Date: __________________________ Contractor's Signature: __________________________

6.1 Positive, kV P Specify

Date: __________________________ Contractor's Signature: __________________________

8. Leakage distance Total (mm) 9300

b. Suspension Type: I-Suspension Insulator String for Jumper Loops

B.3.2 Insulator Strings Physical Particulars

Date: __________________________ Contractor's Signature: __________________________

5.1 min Power frequency Withstand voltage, kV 460

d. Suspension Type:Single "V" Suspension Insulator String, 2 x160 kN

Date: __________________________ Contractor's Signature: __________________________

e. Tension Type: Double Tension Insulator String , 2x160kN

3. Rated Lightning impulse Withstand level , kV 1050

5.2 Wet, kV rms Specify

7. Critical Lightning impulse Flashover

6.1 Positive, kV P Specify

6.2 Negative, kV P Specify

8. Leakage distance Total (mm) 9300

9. Gap Arcing distance (mm) 2400

Date: __________________________ Contractor's Signature: __________________________

10. Number of insulator units in string (No.) 19

5.IEC Class of Hardware Tongue Clevis

6.Diameter of Shell (mm) Specify

7.Unit Spacing (mm) Specify

8.Leakage distance Total/shielded (mm) Specify

9.Dry Arcing distance (mm) Specify

10.Strength Rating Specify

11.Rated Voltage (kV) Specify

12.Protection against electrolytic corrosion Yes

13.Colour of Shell Specify

14.Use of Arcing horns or Grading shields (Type) Arcing Horns

15.Gap distance between arcing horns (mm) 8

B.4 Tests and Experience Requirements

NOTE:* Contractor shall place in the filled-in data “Submitted” or “Will

B.4.2 Additional Tests

Date: __________________________ Contractor's Signature: __________________________

If additional tests are required, these shall be as per TS As per Contract

B.4.3 Material and Manufacturer’s Experience

Date: __________________________ Contractor's Signature: __________________________

a. The manufacturer should have been in the business of manufacturing

Date: __________________________ Contractor's Signature: __________________________

2. Project name and ID

B.8 Other Technical Data for the Insulators

B.8.2 Design Conditions

C.2 Environmental Considerations

C.3 Other Technical Data for the Insulators and Materials

Date: __________________________ Contractor's Signature: __________________________

Date: __________________________ Contractor's Signature: __________________________

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