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TDM900A: Owner'S Manual
TDM900A: Owner'S Manual
OWNER’S MANUAL
TDM900A
5PS-28199-29
DIC183
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
EAU46090
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
INTRODUCTION
EAU10102
WARNING
Please read this manual carefully and completely before operating this motorcycle.
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10200
TDM900A
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, November 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
TABLE OF CONTENTS
LOCATION OF IMPORTANT Adjusting the front fork ................. 4-15 Replacing the air filter element .... 7-16
LABELS .............................................1-1 Adjusting the shock absorber Adjusting the engine idling
assembly ................................... 4-16 speed ........................................ 7-18
SAFETY INFORMATION ..................2-1 Luggage strap holders ................. 4-18 Checking the throttle grip free
Sidestand ..................................... 4-18 play ........................................... 7-18
DESCRIPTION ..................................3-1 Ignition circuit cut-off system ........ 4-19 Valve clearance ........................... 7-19
Left view ..........................................3-1 Tires ............................................. 7-19
Right view ........................................3-2 FOR YOUR SAFETY – Cast wheels ................................. 7-21
Controls and instruments.................3-3 PRE-OPERATION CHECKS ............. 5-1 Adjusting the clutch lever free
play ........................................... 7-22
INSTRUMENT AND CONTROL OPERATION AND IMPORTANT Checking the brake lever free
FUNCTIONS .......................................4-1 RIDING POINTS................................. 6-1 play ........................................... 7-23
Immobilizer system .........................4-1 Starting the engine ......................... 6-1 Brake light switches ..................... 7-23
Main switch/steering lock ................4-2 Shifting ........................................... 6-2 Checking the front and rear brake
Indicator lights and Tips for reducing fuel pads .......................................... 7-24
warning lights ..............................4-4 consumption ............................... 6-3 Checking the brake fluid level ...... 7-24
Tachometer unit ..............................4-6 Engine break-in .............................. 6-3 Changing the brake fluid .............. 7-25
Coolant temperature gauge ............4-6 Parking ........................................... 6-4 Drive chain slack .......................... 7-26
Multi-function display ......................4-7 Cleaning and lubricating
Handlebar switches ........................4-8 PERIODIC MAINTENANCE AND the drive chain .......................... 7-27
Clutch lever ...................................4-10 ADJUSTMENT ................................... 7-1 Checking and lubricating
Shift pedal .....................................4-10 Owner’s tool kit ............................... 7-2 the cables ................................. 7-28
Brake lever ...................................4-10 Periodic maintenance chart for Checking and lubricating
Brake pedal ..................................4-11 the emission control system ....... 7-3 the throttle grip and cable ......... 7-28
Fuel tank cap ................................4-11 General maintenance and Checking and lubricating
Fuel ...............................................4-12 lubrication chart .......................... 7-4 the brake and shift pedals ........ 7-29
Fuel tank breather/overflow Removing and installing cowlings Checking and lubricating
hose ..........................................4-13 and panels .................................. 7-8 the brake and clutch levers ...... 7-29
Catalytic converters ......................4-13 Checking the spark plugs ............... 7-9 Checking and lubricating
Seat ..............................................4-14 Engine oil and oil filter element .... 7-10 the sidestand ............................ 7-30
Storage compartment ...................4-14 Coolant ......................................... 7-13
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TABLE OF CONTENTS
Lubricating the swingarm Motorcycle noise regulation
pivots .........................................7-30 (for Australia) ............................ 10-2
Lubricating the rear suspension ...7-30
Checking the front fork .................7-31
Checking the steering ...................7-31
Checking the wheel bearings .......7-32
Battery ..........................................7-32
Replacing the fuses ......................7-33
Replacing a headlight bulb ...........7-34
Replacing the tail/brake light
bulb ...........................................7-35
Replacing a turn signal light
bulb ...........................................7-36
Replacing an auxiliary light bulb ...7-36
Supporting the motorcycle ............7-37
Front wheel ...................................7-38
Rear wheel ...................................7-39
Troubleshooting ............................7-41
Troubleshooting charts .................7-42
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1 2 3
1-1
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1 2
1
4AA-22259-40
1-2
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1-3
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1
STATIONARY NOISE TEST INFORMATION
TESTED 86 dB(A) AT 3750 r/min
SILENCING SYSTEM : YAMAHA
IDENTIFICATION : 2B0 1
2B0 2 5PS-2118G-30
1-4
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SAFETY INFORMATION
EAU10287
Safe Riding • Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
2 of your motorcycle. or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- • Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of ● The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of • Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from by an automobile driver who did • We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe • Wear a brightly colored jacket. ● Many accidents have been caused
and proper riding techniques. • Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
2-1
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SAFETY INFORMATION
due to excessive speed or under- ● This motorcycle is designed for on- ● A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
• Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective Apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car- 2
• Always signal before turning or cle accidents are the result of head in- bon monoxide can cause headaches,
changing lanes. Make sure that juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
other motorists can see you. single most critical factor in the preven- sion, and eventually death.
● The posture of the operator and tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper ● Always wear an approved helmet. less, tasteless gas which may be
control. ● Wear a face shield or goggles. present even if you do not see or smell
• The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. ● The use of a jacket, heavy boots, levels of carbon monoxide can linger
• The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both ● Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. ● Do not run engine indoors. Even if
feet on the passenger footrests. ● Always wear protective clothing you try to ventilate engine exhaust
● Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
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SAFETY INFORMATION
● Do not run engine in poorly venti- items, including such cargo as
Maximum load:
lated or partially enclosed areas 201 kg (443 lb) sleeping bags, duffel bags, or
such as barns, garages, or car- tents, can create unstable han-
ports. When loading within this weight limit, dling or a slow steering re-
● Do not run engine outdoors where keep the following in mind: sponse.
2 engine exhaust can be drawn into ● Cargo and accessory weight ● This vehicle is not designed to
a building through openings such should be kept as low and close to pull a trailer or to be attached to
as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or ● Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
guidelines to follow if loading cargo to • Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
senger, accessories and cargo must check the condition and pres- cessories not sold by Yamaha or
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
Operation of an overloaded vehicle • Never attach any large or heavy mended by Yamaha, even if sold and
could cause an accident. items to the handlebar, front installed by a Yamaha dealer.
fork, or front fender. These
2-3
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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to • Accessories fitted to the handle- ● Use caution when adding electri-
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the 2
or modifications are not suitable be- weight distribution or aerody- motorcycle’s electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicle’s design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others • Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under “Load- the motorcycle may become un- es, and combinations may not be
ing” when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 7-19 for tire
● Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before • Certain accessories can dis- Transporting the Motorcycle
using it to make sure that it does place the operator from his or Be sure to observe following instruc-
not in any way reduce ground her normal riding position. This tions before transporting the motorcy-
clearance or cornering clearance, improper position limits the free- cle in another vehicle.
dom of movement of the opera- ● Remove all loose items from the
motorcycle.
2-4
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SAFETY INFORMATION
● Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
● Point the front wheel straight
ahead on the trailer or in the truck
2 bed, and choke it in a rail to pre-
vent movement.
● Shift the transmission in gear (for
models with a manual transmis-
sion).
● Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
● The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.
2-5
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DESCRIPTION
EAU10410
Left view
12 3 4 5 6 7 8
14 13 12 1110 9
1. Front fork spring preload adjusting bolt (page 4-15) 9. Luggage strap holder (page 4-18)
2. Front fork damping force adjusting screw (page 4-15) 10.Seat lock (page 4-14)
3. Air filter element (page 7-16) 11.Shock absorber assembly rebound damping force adjusting knob
4. Shock absorber assembly compression damping force adjusting knob (page 4-16)
(page 4-16) 12.Shock absorber assembly spring preload adjusting ring (page 4-16)
5. Battery (page 7-32) 13.Shift pedal (page 4-10)
6. Fuses (page 7-33) 14.Engine oil drain bolt (crankcase) (page 7-10)
7. Storage compartment (page 4-14)
8. Grab bar
3-1
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DESCRIPTION
EAU10420
Right view
1 2 3 4 5
10 9 8 7 6
1. Owner’s tool kit (page 7-2) 9. Brake pedal (page 4-11)
2. Coolant reservoir (page 7-13) 10.Rear brake fluid reservoir (page 7-24)
3. Idle adjusting screw (page 7-18)
4. Front brake fluid reservoir (page 7-24)
5. Radiator cap (page 7-13)
6. Engine oil filler cap (page 7-10)
7. Engine oil filter element (page 7-10)
8. Engine oil drain bolt (oil tank) (page 7-10)
3-2
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DESCRIPTION
EAU10430
1 2 345 6 7 8 9
3-3
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4-1
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EAU10691
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
4-2
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NOTICE
1 2 1 2 Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
4 1. Push. 1. Push.
2. Turn. 2. Turn.
1. Turn the handlebars all the way to Push the key into the main switch, and
the left or right. then turn it to “OFF” while still pushing
2. Push the key in from the “OFF” po- it.
sition, and then turn it to “LOCK”
while still pushing it. EAU33001
(Parking)
3. Remove the key.
The steering is locked, and the taillight
and auxiliary light are on. The hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off. The key can be removed.
The steering must be locked before the
key can be turned to “ ”.
4-3
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4-4
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4-6
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4-7
U5PS29E0.book Page 8 Tuesday, November 9, 2010 10:45 AM
play between the various tripmeter and This model is equipped with a self-diag- Handlebar switches
odometer modes in the following order: nosis device for various electrical cir- Left
TRIP F → TRIP 1 → TRIP 2 → ODO → cuits.
TRIP F If a problem is detected in any of those
To reset a tripmeter, select it by push- circuits, the odometer/tripmeter will in- 1
ing the “SELECT” button, and then dicate an error code. 2
push the “RESET” button for at least If the odometer/tripmeter indicates
one second. If you do not reset the fuel such an error code, note the code num- 3
reserve tripmeter manually, it will reset ber, and then have a Yamaha dealer
4
itself automatically and the display will check the vehicle. 4
return to the prior mode after refueling ECA11520 5
and traveling 5 km (3 mi). NOTICE 1. Pass switch “ ”
If the odometer/tripmeter indicates 2. Hazard switch “ ”
TIP
an error code, the vehicle should be 3. Dimmer switch “ / ”
The display cannot be changed back to 4. Turn signal switch “ / ”
checked as soon as possible in or-
“TRIP F” after pushing the “RESET” 5. Horn switch “ ”
der to avoid engine damage.
button.
Fuel gauge
The fuel gauge indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel gauge disappear to-
wards “E” (Empty) as the fuel level
decreases. When only one segment is
left near “E”, the fuel level warning indi-
cator and the last fuel gauge segment
will flash. Refuel as soon as possible.
4-8
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4-9
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4
1. Clutch lever 1. Shift pedal
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in 3
clutch, pull the lever toward the handle- combination with the clutch lever when
1. Brake lever
bar grip. To engage the clutch, release shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
the lever. The lever should be pulled stant-mesh transmission equipped on 3. “ ” mark
rapidly and released slowly for smooth this motorcycle. 4. Distance between brake lever and handlebar
clutch operation. grip
The clutch lever is equipped with a
The brake lever is equipped with a
clutch switch, which is part of the igni-
brake lever position adjusting dial. To
tion circuit cut-off system. (See page
adjust the distance between the brake
4-19.)
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the “ ” mark on the brake lever.
4-10
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WARNING
1 Make sure that the fuel tank cap is
properly closed after filling fuel.
4 1 Leaking fuel is a fire hazard.
1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
4-11
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WARNING
EAU13321
while smoking, or while in the vi- off spilled fuel with a clean, dry,
NOTICE
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
orate painted surfaces or plastic Use only unleaded gasoline. The use
other sources of ignition such as of leaded gasoline will cause severe
the pilot lights of water heaters and parts. [ECA10071]
4. Be sure to securely close the fuel damage to internal engine parts,
clothes dryers. such as the valves and piston rings,
2. Do not overfill the fuel tank. When tank cap.
EWA15151 as well as to the exhaust system.
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler Your Yamaha engine has been de-
hole. Stop filling when the fuel Gasoline is poisonous and can signed to use regular unleaded gaso-
reaches the bottom of the filler cause injury or death. Handle gaso- line with a research octane number of
tube. Because fuel expands when line with care. Never siphon gaso- 91 or higher. If knocking (or pinging) oc-
it heats up, heat from the engine or line by mouth. If you should swallow curs, use a gasoline of a different brand
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- or premium unleaded fuel. Use of un-
of the fuel tank. oline vapor, or get some gasoline in leaded fuel will extend spark plug life
your eyes, see your doctor immedi- and reduce maintenance costs.
4-12
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4-13
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1. Projection
2. Seat holder 4
1. Storage compartment
TIP The storage compartment is located
Make sure that the seat is properly se- under the seat. (See page 4-14.)
1 cured before riding. When storing the Owner’s Manual or
other documents in the storage com-
1. Seat lock
2. Unlock.
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
To install the seat
not to let any water enter the storage
Insert the projections on the front of the
compartment.
seat into the seat holders, push the rear EWA15400
of the seat down to lock it in place, and WARNING
then remove the key.
Do not exceed the maximum load of
201 kg (443 lb) for the vehicle.
4-14
U5PS29E0.book Page 15 Tuesday, November 9, 2010 10:45 AM
Spring preload
To increase the spring preload and
thereby harden the suspension, turn 1
4
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre- 2
3
load and thereby soften the
1. Damping force adjusting screw
suspension, turn the adjusting bolt on
each fork leg in direction (b). 1. Current setting
2. Continue turning the adjusting
2. Front fork cap bolt
screw in direction (a) until it clicks.
This is the minimum setting.
4-15
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4-16
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WARNING
(b) This shock absorber assembly con-
(b) (a) (a) tains highly pressurized nitrogen
1 gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
4
1 ● Do not tamper with or attempt to
open the cylinder assembly.
1. Rebound damping force adjusting knob 1. Compression damping force adjusting knob ● Do not subject the shock ab-
sorber assembly to an open
Rebound damping setting: Compression damping setting: flame or other high heat source.
Minimum (soft): Minimum (soft):
20 clicks in direction (b)* 12 clicks in direction (b)*
This may cause the unit to ex-
Standard: Standard: plode due to excessive gas
12 clicks in direction (b)* 11 clicks in direction (b)* pressure.
Maximum (hard): Maximum (hard): ● Do not deform or damage the
3 clicks in direction (b)* 1 clicks in direction (b)* cylinder in any way. Cylinder
* With the adjusting knob fully turned * With the adjusting knob fully turned
in direction (a) in direction (a)
damage will result in poor
damping performance.
● Do not dispose of a damaged or
Compression damping force TIP worn-out shock absorber as-
To increase the compression damping To obtain a precise adjustment, it is ad- sembly yourself. Take the shock
force and thereby harden the compres- visable to check the actual total number absorber assembly to a Yamaha
sion damping, turn the adjusting knob of clicks or turns of each damping force dealer for any service.
in direction (a). To decrease the com- adjusting mechanism. This adjustment
4-17
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4-18
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4-19
U5PS29E0.book Page 20 Tuesday, November 9, 2010 10:45 AM
4-20
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-24, 7-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-22
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-18, 7-28
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable 5
and grip housing.
• Make sure that operation is smooth.
Control cables 7-28
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-26, 7-27
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-19, 7-21
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-29
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-29
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-30
• Lubricate pivot if necessary.
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U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-18
• If system is not working correctly, have Yamaha dealer check vehicle.
5-3
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
NOTICE
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-
6-1
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6-2
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM
your riding style. Consider the following between 0 and 1600 km (1000 mi). For NOTICE
tips to reduce fuel consumption: this reason, you should read the follow- ● Keep the engine speed out of
● Shift up swiftly, and avoid high en- ing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not ● If any engine trouble should oc-
● Do not rev the engine while shifting put an excessive load on it for the first cur during the engine break-in
down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the engine. the engine wear and polish themselves Yamaha dealer check the vehi-
● Turn the engine off instead of let- to the correct operating clearances. cle.
ting it idle for an extended length of During this period, prolonged full-throt-
time (e.g., in traffic jams, at traffic tle operation or any condition that might
lights or at railroad crossings). result in engine overheating must be
avoided. 6
EAU17102
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
6 risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.
6-4
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-1 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460 7
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
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7-2
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TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
EAU46910
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7-5
U5PS29E0.book Page 6 Tuesday, November 9, 2010 10:45 AM
• Change.
22 Engine oil • Check oil level and vehicle for oil √ √ √ √ √ √
leakage.
Engine oil filter ele-
23 • Replace. √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
24 * Cooling system for coolant leakage.
7 • Change. Every 3 years
Front and rear brake
25 * • Check operation. √ √ √ √ √ √
switches
Moving parts and
26 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.
7-6
U5PS29E0.book Page 7 Tuesday, November 9, 2010 10:45 AM
TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-7
U5PS29E0.book Page 8 Tuesday, November 9, 2010 10:45 AM
2. Panel A
Panels A and B
To remove a panel
1. Remove the corresponding cowl-
ing A or B. (See page 7-8.)
2. Remove the seat. (See page
4-14.)
3. Remove the screw, and then take
the panel off.
7-8
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7-9
U5PS29E0.book Page 10 Tuesday, November 9, 2010 10:45 AM
seated. NOTICE
10. Install the engine oil drain bolts ● In order to prevent clutch slip-
and their new gasket, and then page (since the engine oil also
tighten the bolts to the specified lubricates the clutch), do not
torques. mix any chemical additives. Do
7-12
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7-14
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U5PS29E0.book Page 16 Tuesday, November 9, 2010 10:45 AM
the vehicle for coolant leakage. If Replacing the air filter element
coolant is leaking, have a Yamaha The air filter element should be re-
dealer check the cooling system. placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
1
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
4-14.)
1. Fuel tank bolt
2. Remove cowlings A and B as well
as panels A and B. (See page 7-8.) 4. Lift the fuel tank away from the air
3. Remove the fuel tank bolts. filter case, but do not disconnect
the fuel hoses. WARNING! Make
sure that the fuel tank is well
supported. Do not tilt or pull the
fuel tank too much, otherwise
7 the fuel hoses may come loose,
1 which could cause fuel leakage
and a fire hazard. [EWA10411]
5. Remove the air filter case cover by
removing the screws.
1. Fuel tank bolt
7-16
U5PS29E0.book Page 17 Tuesday, November 9, 2010 10:45 AM
Adjusting the engine idling Engine idling speed: Checking the throttle grip free
1100–1200 r/min
speed play
The engine idling speed must be
checked and, if necessary, adjusted as TIP
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before 1
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by
turning the idle adjusting screw. To in- 1. Throttle grip free play
crease the engine idling speed, turn the
screw in direction (a). To decrease the The throttle grip free play should mea-
engine idling speed, turn the screw in sure 3.0–5.0 mm (0.12–0.20 in) at the
direction (b). inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
7
and, if necessary, have a Yamaha deal-
(a)
er adjust it.
(b)
1
1. Idle adjusting screw
7-18
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valve cores listed below to ment tires. Other tires may run Cast wheels
avoid tire deflation during a the danger of bursting at super To maximize the performance, durabil-
high-speed ride. high speeds. ity, and safe operation of your vehicle,
● Brand-new tires can have a rela- note the following points regarding the
After extensive tests, only the tires list- specified wheels.
tively poor grip on certain road
ed below have been approved for this ● The wheel rims should be checked
surfaces until they have been
model by Yamaha Motor Co., Ltd. for cracks, bends, warpage or oth-
“broken in”. Therefore, it is ad-
visable before doing any high- er damage before each ride. If any
Front tire: damage is found, have a Yamaha
Size: speed riding to ride conserva-
120/70 ZR18M/C (59W) tively for approximately 100 km dealer replace the wheel. Do not
Manufacturer/model: (60 mi) after installing a new tire. attempt even the smallest repair to
DUNLOP/D220FSTJ ● The tires must be warmed up the wheel. A deformed or cracked
Rear tire: wheel must be replaced.
Size: before a high-speed run.
● Always adjust the tire air pres- ● The wheel should be balanced
160/60 ZR17M/C (69W)
Manufacturer/model: sure according to the operating whenever either the tire or wheel
DUNLOP/D220STJ conditions. has been changed or replaced. An
FRONT and REAR: unbalanced wheel can result in
Tire air valve:
7
poor performance, adverse han-
TR412 dling characteristics, and a short-
Valve core:
#9100 (original) ened tire life.
EWA10600
WARNING
This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.
7-21
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent.
1
1 (b)
(a)
2
1. Rear brake light switch
1. No brake lever free play 2. Rear brake light switch adjusting nut
There should be no free play at the The brake light, which is activated by
brake lever end. If there is free play, the brake pedal and brake lever, should
have a Yamaha dealer inspect the come on just before braking takes ef-
brake system. fect. If necessary, adjust the rear brake
EWA14211 light switch as follows, but the front 7
WARNING brake light switch should be adjusted
A soft or spongy feeling in the brake by a Yamaha dealer.
lever can indicate the presence of air Turn the rear brake light switch adjust-
in the hydraulic system. If there is air ing nut while holding the rear brake light
in the hydraulic system, have a switch in place. To make the brake light
Yamaha dealer bleed the system be- come on earlier, turn the adjusting nut
fore operating the vehicle. Air in the in direction (a). To make the brake light
hydraulic system will diminish the come on later, turn the adjusting nut in
direction (b).
7-23
U5PS29E0.book Page 24 Tuesday, November 9, 2010 10:45 AM
Checking the front and rear touches the brake disc, have a Yamaha Checking the brake fluid level
brake pads dealer replace the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500
EAU36890
1
Front brake pads
1 1
Rear brake
1. Lining thickness
1
Check each rear brake pad for damage
7 and measure the lining thickness. If a
1. Brake pad wear indicator brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in), 1
Each front brake pad is provided with have a Yamaha dealer replace the
wear indicators, which allows you to brake pads as a set.
check the brake pad wear without hav-
ing to disassemble the brake. To check
1. Minimum level mark
the brake pad wear, check the position
of the wear indicators while applying Insufficient brake fluid may allow air to
the brake. If a brake pad has worn to enter the brake system, possibly caus-
ing it to become ineffective.
7-24
U5PS29E0.book Page 25 Tuesday, November 9, 2010 10:45 AM
is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check ● Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
Observe these precautions: immediately. placed at the intervals listed below or
● When checking the fluid level, ● As the brake pads wear, it is nor- whenever they are damaged or leak-
make sure that the top of the brake mal for the brake fluid level to grad- ing.
fluid reservoir is level. ually go down. However, if the ● Oil seals: Replace every two
● Use only the recommended quality brake fluid level goes down sud- years.
brake fluid, otherwise the rubber denly, have a Yamaha dealer ● Brake hoses: Replace every four
7-25
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7-26
U5PS29E0.book Page 27 Tuesday, November 9, 2010 10:45 AM
turn the adjusting bolt on each side ers are in the same position, the Cleaning and lubricating the
of the swingarm in direction (b), drive chain slack is correct, and drive chain
and then push the rear wheel for- the drive chain moves smoothly. The drive chain must be cleaned and
ward. NOTICE: Improper drive lubricated at the intervals specified in
chain slack will overload the en- the periodic maintenance and lubrica-
gine as well as other vital parts tion chart, otherwise it will quickly wear
of the motorcycle and can lead out, especially when riding in dusty or
to chain slippage or breakage. wet areas. Service the drive chain as
To prevent this from occurring, follows.
ECA10583
keep the drive chain slack with-
in the specified limits. [ECA10571] NOTICE
The drive chain must be lubricated
TIP after washing the motorcycle, riding
Using the alignment marks on each in the rain or riding in wet areas.
side of the swingarm, make sure that
both drive chain pullers are in the same 1. Clean the drive chain with kero-
position for proper wheel alignment. sene and a small soft brush.
NOTICE: To prevent damaging 7
3. Tighten the locknuts, and then the O-rings, do not clean the
tighten the axle nut and the brake drive chain with steam cleaners,
caliper bracket bolt to the specified high-pressure washers or inap-
torques. propriate solvents. [ECA11121]
2. Wipe the drive chain dry.
Tightening torque:
Locknut: 3. Thoroughly lubricate the drive
16 Nm (1.6 m·kgf, 12 ft·lbf) chain with a special O-ring chain
Axle nut: lubricant. NOTICE: Do not use
150 Nm (15 m·kgf, 108 ft·lbf) engine oil or any other lubri-
Brake caliper bracket bolt: cants for the drive chain, as they
40 Nm (4.0 m·kgf, 29 ft·lbf)
7-27
U5PS29E0.book Page 28 Tuesday, November 9, 2010 10:45 AM
could damage the O-rings. Checking and lubricating the Checking and lubricating the
[ECA11111]
cables throttle grip and cable
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated by a
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable
ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
7 a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
7-28
U5PS29E0.book Page 29 Tuesday, November 9, 2010 10:45 AM
Checking and lubricating the Checking and lubricating the Recommended lubricants:
Brake lever:
brake and shift pedals brake and clutch levers Silicone grease
Clutch lever:
Brake lever Lithium-soap-based grease
Recommended lubricant: 7
Lithium-soap-based grease
7-29
U5PS29E0.book Page 30 Tuesday, November 9, 2010 10:45 AM
Checking and lubricating the Lubricating the swingarm piv- Lubricating the rear suspen-
sidestand ots sion
1. Grease nipple
The operation of the sidestand should The swingarm pivots must be lubricat-
be checked before each ride, and the ed by a Yamaha dealer at the intervals The pivoting points of the rear suspen-
sidestand pivot and metal-to-metal specified in the periodic maintenance sion must be lubricated by a Yamaha
contact surfaces should be lubricated if and lubrication chart. dealer at the intervals specified in the
necessary. periodic maintenance and lubrication
7 EWA10731 Recommended lubricant: chart.
WARNING Lithium-soap-based grease
If the sidestand does not move up Recommended lubricant:
and down smoothly, have a Yamaha Lithium-soap-based grease
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
7-30
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7-32
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if the vehicle is equipped with optional nect the positive lead before Replacing the fuses
electrical accessories. connecting the negative lead. The main fuse, the fuel injection system
ECA16521
[ECA16840]
fuse, and the fuse box, which contains
NOTICE 4. After installation, make sure that the fuses for the individual circuits, are
To charge a VRLA (Valve Regulated the battery leads are properly con- located under the seat. (See page
Lead Acid) battery, a special (con- nected to the battery terminals. 4-14.)
ECA16530
stant-voltage) battery charger is re- 7
quired. Using a conventional battery NOTICE
charger will damage the battery. Always keep the battery charged.
Storing a discharged battery can 7
To store the battery cause permanent battery damage.
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place. 12 34 56 8 9 10
NOTICE: When removing the 1. Backup fuse (for clock and immobilizer sys-
tem)
battery, be sure the key is 7
2. Radiator fan fuse
turned to “OFF”, then discon- 3. Turn signal light and hazard fuse
nect the negative lead before 4. Ignition fuse
disconnecting the positive lead. 5. Signaling system fuse
[ECA16302] 6. Headlight fuse
2. If the battery will be stored for more 7. Spare fuse
than two months, check it at least 8. Fuel injection system fuse
once a month and fully charge it if 9. Fuel injection system spare fuse
necessary. 10.Main fuse
3. Fully charge the battery before in- If a fuse is blown, replace it as follows.
stallation. NOTICE: When install-
ing the battery, be sure the key
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U5PS29E0.book Page 34 Tuesday, November 9, 2010 10:45 AM
the electrical circuit in question. again, have a Yamaha dealer Replacing a headlight bulb
2. Remove the blown fuse, and then check the electrical system. This model is equipped with two halo-
install a new fuse of the specified gen bulb headlights. If a headlight bulb
amperage. WARNING! Do not burns out, replace it as follows.
ECA10650
use a fuse of a higher amperage
NOTICE
rating than recommended to
avoid causing extensive dam- Take care not to damage the follow-
age to the electrical system and ing parts:
possibly a fire. [EWA15131] ● Headlight bulb
Do not touch the glass part of
Specified fuses: the headlight bulb to keep it free
Main fuse: from oil, otherwise the transpar-
40.0 A ency of the glass, the luminosity
Headlight fuse: of the bulb, and the bulb life will
15.0 A
Signaling system fuse: be adversely affected. Thor-
10.0 A oughly clean off any dirt and fin-
7 Ignition fuse: gerprints on the headlight bulb
10.0 A using a cloth moistened with al-
Radiator fan fuse: cohol or thinner.
20.0 A
● Headlight lens
Turn signal light and hazard fuse:
10.0 A Do not affix any type of tinted
Fuel injection system fuse: film or stickers to the headlight
10.0 A lens.
Backup fuse: Do not use a headlight bulb of a
5.0 A
wattage higher than specified.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
7-34
U5PS29E0.book Page 35 Tuesday, November 9, 2010 10:45 AM
2 1
1. Turn signal light bulb
7-37
U5PS29E0.book Page 38 Tuesday, November 9, 2010 10:45 AM
WARNING 4
To avoid injury, securely support the
vehicle so there is no danger of it 2
falling over.
1. Axle nut
1. Remove the drive chain cover by
2. Drive chain slack adjusting bolt
removing the quick fasteners and
3. Locknut
the bolts. 4. Alignment marks
7
1
1
2
1. Bolt
2. Quick fastener
7-39
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7-40
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-41
U5PS29E0.book Page 42 Tuesday, November 9, 2010 10:45 AM
Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7-42
U5PS29E0.book Page 43 Tuesday, November 9, 2010 10:45 AM
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
7-43
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with plas- rosion protection spray.
tic bags after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
8 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
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SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2180 mm (85.8 in) YAMALUBE Unleaded gasoline only
Overall width: Type: Fuel tank capacity:
800 mm (31.5 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, 20.0 L (5.28 US gal, 4.40 Imp.gal)
Overall height: 20W-40 or 20W-50 Fuel reserve amount:
1290 mm (50.8 in) 3.5 L (0.92 US gal, 0.77 Imp.gal)
Seat height:
-20 -10 0 10 20 30 40 50 ˚C
Fuel injection:
825 mm (32.5 in) Throttle body:
Wheelbase: SAE 10W-30 ID mark:
1485 mm (58.5 in) SAE 10W-40 5PSC 30
Ground clearance: Spark plug(s):
160 mm (6.30 in) SAE 10W-50
Manufacturer/model:
Minimum turning radius: SAE 15W-40 NGK/DPR8EA-9
2900 mm (114.2 in) SAE 20W-40 Manufacturer/model:
Weight: DENSO/X24EPR-U9
SAE 20W-50
Curb weight: Spark plug gap:
223 kg (492 lb) 0.8–0.9 mm (0.031–0.035 in)
Recommended engine oil grade:
Engine: Clutch:
API service SG type or higher, JASO
Engine type: Clutch type:
standard MA
Liquid cooled 4-stroke, DOHC Wet, multiple-disc
Engine oil quantity:
Cylinder arrangement: Transmission:
Without oil filter element replacement:
Inline 2-cylinder Primary reduction ratio:
3.80 L (4.02 US qt, 3.34 Imp.qt)
Displacement: 1.718 (67/39)
With oil filter element replacement:
897 cm³ Final drive:
3.90 L (4.12 US qt, 3.43 Imp.qt)
Bore × stroke: Chain
92.0 × 67.5 mm (3.62 × 2.66 in)
Cooling system:
9 Secondary reduction ratio:
Coolant reservoir capacity (up to the
Compression ratio: 2.625 (42/16)
maximum level mark):
10.40 : 1 Transmission type:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Starting system: Constant mesh 6-speed
Radiator capacity (including all routes):
Electric starter Operation:
1.75 L (1.85 US qt, 1.54 Imp.qt)
Lubrication system: Left foot operation
Dry sump Air filter:
Air filter element:
Oil-coated paper element
9-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM
SPECIFICATIONS
Gear ratio: Loading: Front brake:
1st: Maximum load: Type:
2.750 (33/12) 201 kg (443 lb) Dual disc brake
2nd: (Total weight of rider, passenger, cargo and Operation:
1.947 (37/19) accessories) Right hand operation
3rd: Tire air pressure (measured on cold Recommended fluid:
1.545 (34/22) tires): DOT 4
4th: Loading condition: Rear brake:
1.240 (31/25) 0–90 kg (0–198 lb) Type:
5th: Front: Single disc brake
1.040 (26/25) 225 kPa (2.25 kgf/cm², 33 psi) Operation:
6th: Rear: Right foot operation
0.923 (24/26) 250 kPa (2.50 kgf/cm², 36 psi) Recommended fluid:
Chassis: Loading condition: DOT 4
Frame type: 90–201 kg (198–443 lb) Front suspension:
Diamond Front: Type:
Caster angle: 225 kPa (2.25 kgf/cm², 33 psi) Telescopic fork
25.50 ° Rear: Spring/shock absorber type:
Trail: 290 kPa (2.90 kgf/cm², 42 psi) Coil spring/oil damper
114 mm (4.5 in) High-speed riding: Wheel travel:
Front tire: Front: 150.0 mm (5.91 in)
Type: 225 kPa (2.25 kgf/cm², 33 psi) Rear suspension:
Tubeless Rear: Type:
Size: 250 kPa (2.50 kgf/cm², 36 psi) Swingarm (link suspension)
120/70 ZR18M/C (59W) Front wheel: Spring/shock absorber type:
Manufacturer/model: Wheel type: Coil spring/gas-oil damper
DUNLOP/D220FSTJ Cast wheel Wheel travel: 9
Rear tire: Rim size: 133.0 mm (5.24 in)
Type: 18M/C x MT3.50 Electrical system:
Tubeless Rear wheel: Ignition system:
Size: Wheel type: TCI
160/60 ZR17M/C (69W) Cast wheel Charging system:
Manufacturer/model: Rim size: AC magneto
DUNLOP/D220STJ 17M/C x MT5.00
9-2
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM
SPECIFICATIONS
Battery: Fuses:
Model: Main fuse:
GT12B-4 40.0 A
Voltage, capacity: Headlight fuse:
12 V, 10.0 Ah 15.0 A
Headlight: Signaling system fuse:
Bulb type: 10.0 A
Halogen bulb Ignition fuse:
Bulb voltage, wattage × quantity: 10.0 A
Headlight: Radiator fan fuse:
12 V, 55 W × 2 20.0 A
Tail/brake light: Turn signal light and hazard fuse:
12 V, 5.0 W/21.0 W × 1 10.0 A
Front turn signal light: Fuel injection system fuse:
12 V, 10.0 W × 2 10.0 A
Rear turn signal light: Backup fuse:
12 V, 10.0 W × 2 5.0 A
Auxiliary light:
12 V, 5.0 W × 1
Meter lighting:
14 V, 2.0 W × 2
Neutral indicator light:
14 V, 1.2 W × 1
High beam indicator light:
14 V, 1.4 W × 1
Oil level warning light:
9 LED
Turn signal indicator light:
14 V, 1.2 W × 2
Engine trouble warning light:
14 V, 1.4 W × 1
Immobilizer system indicator light:
LED
9-3
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
CONSUMER INFORMATION
EAU48612 EAU26400 EAU26540
The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the seat. (See page 4-14.)
Record this number in the space pro- Record the information on this label in
MODEL LABEL INFORMATION: vided. the space provided. This information
will be needed when ordering spare
TIP
parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
10
10-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM
CONSUMER INFORMATION
EAU26570
10
10-2
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM
INDEX
A Engine trouble warning light ....................4-4 N
Air filter element, replacing ................... 7-16 F Neutral indicator light .............................. 4-4
Auxiliary light bulb, replacing ................ 7-36 Front and rear brake pads, checking ....7-24 Noise regulation (for Australia) ............. 10-2
B Front fork, adjusting ..............................4-15 O
Battery .................................................. 7-32 Front fork, checking...............................7-31 Oil level warning light .............................. 4-4
Brake and clutch levers, Fuel .......................................................4-12 P
checking and lubricating..................... 7-29 Fuel consumption, tips for reducing ........6-3 Parking.................................................... 6-4
Brake and shift pedals, Fuel level warning indicator.....................4-4 Part locations .......................................... 3-1
checking and lubricating..................... 7-29 Fuel tank breather/overflow hose..........4-13 Pass switch............................................. 4-9
Brake fluid, changing ............................ 7-25 Fuel tank cap.........................................4-11 R
Brake fluid level, checking .................... 7-24 Fuses, replacing....................................7-33 Rear suspension, lubricating ................ 7-30
Brake lever ........................................... 4-10 H S
Brake lever free play, checking ............ 7-23 Handlebar switches .................................4-8 Safety information................................... 2-1
Brake light switches.............................. 7-23 Hazard switch..........................................4-9 Seat ...................................................... 4-14
Brake pedal .......................................... 4-11 Headlight bulb, replacing.......................7-34 Shifting.................................................... 6-2
C High beam indicator light.........................4-4 Shift pedal............................................. 4-10
Cables, checking and lubricating.......... 7-28 Horn switch .............................................4-9 Shock absorber assembly, adjusting .... 4-16
Care........................................................ 8-1 I Sidestand.............................................. 4-18
Catalytic converters .............................. 4-13 Identification numbers ...........................10-1 Sidestand, checking and lubricating ..... 7-30
Clutch lever........................................... 4-10 Ignition circuit cut-off system .................4-19 Spark plugs, checking............................. 7-9
Clutch lever free play, adjusting ........... 7-22 Immobilizer system .................................4-1 Specifications.......................................... 9-1
Coolant ................................................. 7-13 Immobilizer system indicator light ...........4-5 Starting the engine.................................. 6-1
Coolant temperature gauge.................... 4-6 Indicator lights and warning lights ...........4-4 Start switch ............................................. 4-9
Cowlings and panels, L Steering, checking ................................ 7-31
removing and installing......................... 7-8 Labels, location .......................................1-1 Storage ................................................... 8-3
D Luggage strap holders ..........................4-18 Storage compartment ........................... 4-14
Dimmer switch ........................................ 4-9 M Supporting the motorcycle .................... 7-37
Drive chain, cleaning and lubricating.... 7-27 Main switch/steering lock ........................4-2 Swingarm pivots, lubricating ................. 7-30
Drive chain slack .................................. 7-26 Maintenance and lubrication, periodic.....7-4 T
E Maintenance, emission control system ...7-3 Tachometer unit ...................................... 4-6
Engine break-in ...................................... 6-3 Matte color, caution.................................8-1 Tail/brake light bulb, replacing .............. 7-35
Engine idling speed .............................. 7-18 Model label............................................10-1 Throttle grip and cable,
Engine oil and oil filter element............. 7-10 Multi-function display...............................4-7 checking and lubricating ..................... 7-28
Engine stop switch.................................. 4-9 Throttle grip free play, checking............ 7-18
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM
INDEX
Tires ...................................................... 7-19
Tool kit .................................................... 7-2
Troubleshooting .................................... 7-41
Troubleshooting charts ......................... 7-42
Turn signal indicator lights ...................... 4-4
Turn signal light bulb, replacing ............ 7-36
Turn signal switch ................................... 4-9
V
Valve clearance .................................... 7-19
Vehicle identification number ................ 10-1
W
Wheel bearings, checking..................... 7-32
Wheel (front) ......................................... 7-38
Wheel (rear) .......................................... 7-39
Wheels .................................................. 7-21
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2010.11-0.3×1 CR
(E)
DIC183