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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

TDM900A
5PS-28199-29

DIC183
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

EAU46090

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

INTRODUCTION
EAU10102

Welcome to the Yamaha world of motorcycling!


As the owner of the TDM900A, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TDM900A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION


EAU10132

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.


U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

IMPORTANT MANUAL INFORMATION

EAU10200

TDM900A
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, November 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

TABLE OF CONTENTS
LOCATION OF IMPORTANT Adjusting the front fork ................. 4-15 Replacing the air filter element .... 7-16
LABELS .............................................1-1 Adjusting the shock absorber Adjusting the engine idling
assembly ................................... 4-16 speed ........................................ 7-18
SAFETY INFORMATION ..................2-1 Luggage strap holders ................. 4-18 Checking the throttle grip free
Sidestand ..................................... 4-18 play ........................................... 7-18
DESCRIPTION ..................................3-1 Ignition circuit cut-off system ........ 4-19 Valve clearance ........................... 7-19
Left view ..........................................3-1 Tires ............................................. 7-19
Right view ........................................3-2 FOR YOUR SAFETY – Cast wheels ................................. 7-21
Controls and instruments.................3-3 PRE-OPERATION CHECKS ............. 5-1 Adjusting the clutch lever free
play ........................................... 7-22
INSTRUMENT AND CONTROL OPERATION AND IMPORTANT Checking the brake lever free
FUNCTIONS .......................................4-1 RIDING POINTS................................. 6-1 play ........................................... 7-23
Immobilizer system .........................4-1 Starting the engine ......................... 6-1 Brake light switches ..................... 7-23
Main switch/steering lock ................4-2 Shifting ........................................... 6-2 Checking the front and rear brake
Indicator lights and Tips for reducing fuel pads .......................................... 7-24
warning lights ..............................4-4 consumption ............................... 6-3 Checking the brake fluid level ...... 7-24
Tachometer unit ..............................4-6 Engine break-in .............................. 6-3 Changing the brake fluid .............. 7-25
Coolant temperature gauge ............4-6 Parking ........................................... 6-4 Drive chain slack .......................... 7-26
Multi-function display ......................4-7 Cleaning and lubricating
Handlebar switches ........................4-8 PERIODIC MAINTENANCE AND the drive chain .......................... 7-27
Clutch lever ...................................4-10 ADJUSTMENT ................................... 7-1 Checking and lubricating
Shift pedal .....................................4-10 Owner’s tool kit ............................... 7-2 the cables ................................. 7-28
Brake lever ...................................4-10 Periodic maintenance chart for Checking and lubricating
Brake pedal ..................................4-11 the emission control system ....... 7-3 the throttle grip and cable ......... 7-28
Fuel tank cap ................................4-11 General maintenance and Checking and lubricating
Fuel ...............................................4-12 lubrication chart .......................... 7-4 the brake and shift pedals ........ 7-29
Fuel tank breather/overflow Removing and installing cowlings Checking and lubricating
hose ..........................................4-13 and panels .................................. 7-8 the brake and clutch levers ...... 7-29
Catalytic converters ......................4-13 Checking the spark plugs ............... 7-9 Checking and lubricating
Seat ..............................................4-14 Engine oil and oil filter element .... 7-10 the sidestand ............................ 7-30
Storage compartment ...................4-14 Coolant ......................................... 7-13
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TABLE OF CONTENTS
Lubricating the swingarm Motorcycle noise regulation
pivots .........................................7-30 (for Australia) ............................ 10-2
Lubricating the rear suspension ...7-30
Checking the front fork .................7-31
Checking the steering ...................7-31
Checking the wheel bearings .......7-32
Battery ..........................................7-32
Replacing the fuses ......................7-33
Replacing a headlight bulb ...........7-34
Replacing the tail/brake light
bulb ...........................................7-35
Replacing a turn signal light
bulb ...........................................7-36
Replacing an auxiliary light bulb ...7-36
Supporting the motorcycle ............7-37
Front wheel ...................................7-38
Rear wheel ...................................7-39
Troubleshooting ............................7-41
Troubleshooting charts .................7-42

MOTORCYCLE CARE AND


STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3

SPECIFICATIONS .............................9-1

CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
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LOCATION OF IMPORTANT LABELS


EAU10384

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.

1 2 3

1-1
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LOCATION OF IMPORTANT LABELS

1 2
1

4AA-22259-40

Cold tire normal pressure should be set


as follows.
Up to 90 kg (198 lbs) load
: 225 kPa, {2.25 kgf/cm 2 }, 33 psi
: 250 kPa, {2.50 kgf/cm 2 }, 36 psi
90 kg (198 lbs)~maximum load
: 225 kPa, {2.25 kgf/cm 2 }, 33 psi
: 290 kPa, {2.90 kgf/cm 2 }, 42 psi
5PS-21668-10

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LOCATION OF IMPORTANT LABELS

1-3
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LOCATION OF IMPORTANT LABELS

1
STATIONARY NOISE TEST INFORMATION
TESTED 86 dB(A) AT 3750 r/min
SILENCING SYSTEM : YAMAHA
IDENTIFICATION : 2B0 1
2B0 2 5PS-2118G-30

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SAFETY INFORMATION
EAU10287
Safe Riding • Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
2 of your motorcycle. or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- • Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of ● The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of • Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from by an automobile driver who did • We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe • Wear a brightly colored jacket. ● Many accidents have been caused
and proper riding techniques. • Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.

2-1
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SAFETY INFORMATION
due to excessive speed or under- ● This motorcycle is designed for on- ● A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
• Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective Apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car- 2
• Always signal before turning or cle accidents are the result of head in- bon monoxide can cause headaches,
changing lanes. Make sure that juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
other motorists can see you. single most critical factor in the preven- sion, and eventually death.
● The posture of the operator and tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper ● Always wear an approved helmet. less, tasteless gas which may be
control. ● Wear a face shield or goggles. present even if you do not see or smell
• The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. ● The use of a jacket, heavy boots, levels of carbon monoxide can linger
• The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both ● Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. ● Do not run engine indoors. Even if
feet on the passenger footrests. ● Always wear protective clothing you try to ventilate engine exhaust
● Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
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SAFETY INFORMATION
● Do not run engine in poorly venti- items, including such cargo as
Maximum load:
lated or partially enclosed areas 201 kg (443 lb) sleeping bags, duffel bags, or
such as barns, garages, or car- tents, can create unstable han-
ports. When loading within this weight limit, dling or a slow steering re-
● Do not run engine outdoors where keep the following in mind: sponse.
2 engine exhaust can be drawn into ● Cargo and accessory weight ● This vehicle is not designed to
a building through openings such should be kept as low and close to pull a trailer or to be attached to
as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or ● Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
guidelines to follow if loading cargo to • Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
senger, accessories and cargo must check the condition and pres- cessories not sold by Yamaha or
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
Operation of an overloaded vehicle • Never attach any large or heavy mended by Yamaha, even if sold and
could cause an accident. items to the handlebar, front installed by a Yamaha dealer.
fork, or front fender. These
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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to • Accessories fitted to the handle- ● Use caution when adding electri-
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the 2
or modifications are not suitable be- weight distribution or aerody- motorcycle’s electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicle’s design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others • Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under “Load- the motorcycle may become un- es, and combinations may not be
ing” when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 7-19 for tire
● Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before • Certain accessories can dis- Transporting the Motorcycle
using it to make sure that it does place the operator from his or Be sure to observe following instruc-
not in any way reduce ground her normal riding position. This tions before transporting the motorcy-
clearance or cornering clearance, improper position limits the free- cle in another vehicle.
dom of movement of the opera- ● Remove all loose items from the
motorcycle.

2-4
U5PS29E0.book Page 5 Tuesday, November 9, 2010 10:45 AM

SAFETY INFORMATION
● Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
● Point the front wheel straight
ahead on the trailer or in the truck
2 bed, and choke it in a rail to pre-
vent movement.
● Shift the transmission in gear (for
models with a manual transmis-
sion).
● Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
● The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.

2-5
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DESCRIPTION
EAU10410

Left view
12 3 4 5 6 7 8

14 13 12 1110 9
1. Front fork spring preload adjusting bolt (page 4-15) 9. Luggage strap holder (page 4-18)
2. Front fork damping force adjusting screw (page 4-15) 10.Seat lock (page 4-14)
3. Air filter element (page 7-16) 11.Shock absorber assembly rebound damping force adjusting knob
4. Shock absorber assembly compression damping force adjusting knob (page 4-16)
(page 4-16) 12.Shock absorber assembly spring preload adjusting ring (page 4-16)
5. Battery (page 7-32) 13.Shift pedal (page 4-10)
6. Fuses (page 7-33) 14.Engine oil drain bolt (crankcase) (page 7-10)
7. Storage compartment (page 4-14)
8. Grab bar
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DESCRIPTION
EAU10420

Right view
1 2 3 4 5

10 9 8 7 6
1. Owner’s tool kit (page 7-2) 9. Brake pedal (page 4-11)
2. Coolant reservoir (page 7-13) 10.Rear brake fluid reservoir (page 7-24)
3. Idle adjusting screw (page 7-18)
4. Front brake fluid reservoir (page 7-24)
5. Radiator cap (page 7-13)
6. Engine oil filler cap (page 7-10)
7. Engine oil filter element (page 7-10)
8. Engine oil drain bolt (oil tank) (page 7-10)

3-2
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DESCRIPTION
EAU10430

Controls and instruments

1 2 345 6 7 8 9

1. Clutch lever (page 4-10) 9. Throttle grip (page 7-18)


2. Left handlebar switches (page 4-8)
3. Multi-function display (page 4-7)
4. Main switch/steering lock (page 4-2)
5. Tachometer unit (page 4-6)
6. Coolant temperature gauge (page 4-6)
7. Right handlebar switches (page 4-8)
8. Brake lever (page 4-10)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10977
● an immobilizer system indicator mended to use either standard
Immobilizer system light (See page 4-5.) key and keep the code re-regis-
The key with the red bow is used to reg- tering key in a safe place.
ister codes in each standard key. Since ● Do not submerse any key in wa-
re-registering is a difficult process, take ter.
the vehicle along with all three keys to ● Do not expose any key to exces-
a Yamaha dealer to have them re-reg- sively high temperatures.
istered. Do not use the key with the red ● Do not place any key close to
bow for driving. It should only be used magnets (this includes, but not
for re-registering the standard keys. Al- limited to, products such as
4 ways use a standard key for driving. speakers, etc.).
1. Code re-registering key (red bow) ECA11821
● Do not place items that transmit
2. Standard keys (black bow) NOTICE electrical signals close to any
● DO NOT LOSE THE CODE RE- key.
This vehicle is equipped with an immo-
REGISTERING KEY! CONTACT ● Do not place heavy items on any
bilizer system to help prevent theft by
YOUR DEALER IMMEDIATELY key.
re-registering codes in the standard
IF IT IS LOST! If the code re-reg- ● Do not grind any key or alter its
keys. This system consists of the fol-
istering key is lost, registering shape.
lowing:
new codes in the standard keys ● Do not disassemble the plastic
● a code re-registering key (with a
is impossible. The standard part of any key.
red bow)
keys can still be used to start ● Do not put two keys of any im-
● two standard keys (with a black
the vehicle, however if code re- mobilizer system on the same
bow) that can be re-registered with
registering is required (i.e., if a key ring.
new codes
new standard key is made or all ● Keep the standard keys as well
● a transponder (which is installed in
keys are lost) the entire immobi- as keys of other immobilizer
the code re-registering key)
lizer system must be replaced. systems away from this vehi-
● an immobilizer unit
Therefore, it is highly recom- cle’s code re-registering key.
● an ECU

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INSTRUMENT AND CONTROL FUNCTIONS


● Keep other immobilizer system EAU10472 EAU10570

keys away from the main switch Main switch/steering lock ON


All electrical circuits are supplied with
as they may cause signal inter-
OFF ON power; the meter lighting, taillight and
ference.
auxiliary light come on, and the engine
can be started. The key cannot be re-
moved.
TIP
The headlight comes on automatically
LOCK when the engine is started and stays on
P until the key is turned to “OFF”. 4
The main switch/steering lock controls
EAU10661
the ignition and lighting systems, and is OFF
used to lock the steering. The various All electrical systems are off. The key
positions are described below. can be removed.
EWA10061
TIP
WARNING
Be sure to use the standard key (black
bow) for regular use of the vehicle. To Never turn the key to “OFF” or
minimize the risk of losing the code re- “LOCK” while the vehicle is moving.
registering key (red bow), keep it in a Otherwise the electrical systems will
safe place and only use it for code re- be switched off, which may result in
registering. loss of control or an accident.

EAU10691
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.

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INSTRUMENT AND CONTROL FUNCTIONS


To lock the steering To unlock the steering ECA11020

NOTICE
1 2 1 2 Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.

4 1. Push. 1. Push.
2. Turn. 2. Turn.

1. Turn the handlebars all the way to Push the key into the main switch, and
the left or right. then turn it to “OFF” while still pushing
2. Push the key in from the “OFF” po- it.
sition, and then turn it to “LOCK”
while still pushing it. EAU33001
(Parking)
3. Remove the key.
The steering is locked, and the taillight
and auxiliary light are on. The hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off. The key can be removed.
The steering must be locked before the
key can be turned to “ ”.

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INSTRUMENT AND CONTROL FUNCTIONS


EAU49391 EAU11060

Indicator lights and warning Neutral indicator light “ ” TIP


lights This indicator light comes on when the Even if the oil level is sufficient, the
transmission is in the neutral position. warning light may flicker when riding on
a slope or during sudden acceleration
EAU11080
or deceleration, but this is not a mal-
High beam indicator light “ ”
function.
This indicator light comes on when the
high beam of the headlight is switched EAU11371
on. Fuel level warning indicator “ ”
This fuel level warning indicator starts
EAU38603
flashing when the fuel level drops be- 4
Oil level warning light
1 2 3 4 5 6 7 8 This warning light comes on if the en- low approximately 3.5 L (0.92 US gal,
1. Fuel level warning indicator “ ”
gine oil level is low. 0.77 Imp.gal).
2. Left turn signal indicator light “ ”
The electrical circuit of the warning light
3. High beam indicator light “ ” EAU42774

4. Neutral indicator light “ ”


can be checked by turning the key to Engine trouble warning light “ ”
5. Engine trouble warning light “ ” “ON”. The warning light should come This warning light comes on if a prob-
6. Right turn signal indicator light “ ” on for a few seconds, and then go off. lem is detected in the electrical circuit
7. Oil level warning light If the warning light does not come on monitoring the engine. If this occurs,
8. Immobilizer system indicator light initially when the key is turned to “ON”, have a Yamaha dealer check the self-
or if the warning light remains on, have diagnosis system. (See page 4-8 for an
EAU11030 a Yamaha dealer check the electrical explanation of the self-diagnosis de-
Turn signal indicator lights “ ”
circuit. vice.)
and “ ”
The electrical circuit of the warning light
The corresponding indicator light flash-
can be checked by turning the key to
es when the turn signal switch is
“ON”. The warning light should come
pushed to the left or right.
on for a few seconds, and then go off.

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INSTRUMENT AND CONTROL FUNCTIONS


If the warning light does not come on working correctly, the indicator light will 3. If one or both of the standard keys
initially when the key is turned to “ON”, start flashing a pattern and the odome- do not start the engine, take the
or if the warning light remains on, have ter/tripmeter will display a 2-digit code vehicle, the code re-registering
a Yamaha dealer check the electrical when the key is turned to “ON”. When key and both standard keys to a
circuit. this occurs, have a Yamaha dealer Yamaha dealer and have the stan-
check the self-diagnosis system. How- dard keys re-registered.
EAU38614
ever, if the indicator light slowly flashes
Immobilizer system indicator light
five times, and then quickly flashes two
The electrical circuit of the indicator
times repeatedly, error code 52 will be
light can be checked by turning the key
displayed. This error could be caused
to “ON”. The indicator light should
4 by signal interference. If this occurs, try
come on for a few seconds, and then
the following.
go off.
If the indicator light does not come on 1. Use the code re-registering key to
initially when the key is turned to “ON”, start the engine.
or if the indicator light remains on, have
TIP
a Yamaha dealer check the electrical
Make sure there are no other immobi-
circuit.
lizer keys close to the main switch, and
When the key is turned to “OFF” and 30
do not keep more than one immobilizer
seconds have passed, the indicator
key on the same key ring! Immobilizer
light will start flashing indicating the im-
system keys may cause signal interfer-
mobilizer system is enabled. After 24
ence, which may prevent the engine
hours have passed, the indicator light
from starting.
will stop flashing, however the immobi-
lizer system is still enabled. 2. If the engine starts, turn it off, and
try starting the engine with the
TIP
standard keys.
The self-diagnosis device also detects
problems in the immobilizer system cir-
cuits. If the immobilizer system is not
4-5
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INSTRUMENT AND CONTROL FUNCTIONS


EAU11912
Red zone: 8000 r/min and above EAU12182

Tachometer unit Coolant temperature gauge


This tachometer unit is equipped with a
1 2 3 clock. 2
To set the clock:
1. Push both the “SELECT” and “RE-
SET” buttons for at least two sec-
4 onds.
2. When the hour digits start flashing,
5 push the “RESET” button to set the 1
hours.
4
3. Push the “SELECT” button to
1. “SELECT” button 1. Coolant temperature gauge
2. “RESET” button
change the minutes. 2. Coolant temperature gauge red zone
3. Tachometer
4. When the minute digits start flash-
4. Tachometer red zone ing, push the “RESET” button to With the key in the “ON” position, the
5. Clock set the minutes. coolant temperature gauge indicates
5. Push the “SELECT” button to start the temperature of the coolant. When
The electric tachometer allows the rider the clock. the key is turned to “ON”, the coolant
to monitor the engine speed and keep it temperature gauge needle will sweep
within the ideal power range. TIP
once across the temperature range and
When the key is turned to “ON”, the ta- When the key is turned to “OFF”, the
then return to “C” in order to test the
chometer needle will sweep once clock display will remain on for 48 hours
electrical circuit. The coolant tempera-
across the r/min range and then return and then go off to prevent the battery
ture varies with changes in the weather
to zero r/min in order to test the electri- from discharging.
and engine load. If the needle reaches
cal circuit. or enters the red zone, stop the vehicle
ECA10031
and let the engine cool. (See page
NOTICE
7-42.)
Do not operate the engine in the ta-
chometer red zone.

4-6
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INSTRUMENT AND CONTROL FUNCTIONS


ECA10021 EAU11826
● two tripmeters (which show the
NOTICE Multi-function display distance traveled since they were
EWA12312
Do not continue to operate the en- last set to zero)
WARNING
gine if it is overheating. ● a fuel reserve tripmeter (which
Be sure to stop the vehicle before shows the distance traveled on the
making any setting changes to the fuel reserve)
multi-function display. Changing ● a fuel gauge
settings while riding can distract the ● a self-diagnosis device
operator and increase the risk of an
accident. TIP
Be sure to turn the key to “ON” before
4
using the “SELECT” and “RESET” but-
tons.
1
Odometer and tripmeter modes
2 Pushing the “SELECT” button switches
the display between the odometer
3 mode “ODO” and the tripmeter modes
4 “TRIP 1” and “TRIP 2” in the following
5 order:
1. Speedometer ODO → TRIP 1 → TRIP 2 → ODO
2. Odometer/tripmeter/fuel reserve tripmeter If the fuel level warning indicator flash-
3. “SELECT” button
es (see page 4-4), the odometer dis-
4. “RESET” button
play will automatically change to the
5. Fuel gauge
fuel reserve tripmeter mode “TRIP F”
The multi-function display is equipped and start counting the distance traveled
with the following: from that point. In that case, pushing
● a digital speedometer
● an odometer

4-7
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INSTRUMENT AND CONTROL FUNCTIONS


the “SELECT” button switches the dis- Self-diagnosis device EAU12348

play between the various tripmeter and This model is equipped with a self-diag- Handlebar switches
odometer modes in the following order: nosis device for various electrical cir- Left
TRIP F → TRIP 1 → TRIP 2 → ODO → cuits.
TRIP F If a problem is detected in any of those
To reset a tripmeter, select it by push- circuits, the odometer/tripmeter will in- 1
ing the “SELECT” button, and then dicate an error code. 2
push the “RESET” button for at least If the odometer/tripmeter indicates
one second. If you do not reset the fuel such an error code, note the code num- 3
reserve tripmeter manually, it will reset ber, and then have a Yamaha dealer
4
itself automatically and the display will check the vehicle. 4
return to the prior mode after refueling ECA11520 5
and traveling 5 km (3 mi). NOTICE 1. Pass switch “ ”
If the odometer/tripmeter indicates 2. Hazard switch “ ”
TIP
an error code, the vehicle should be 3. Dimmer switch “ / ”
The display cannot be changed back to 4. Turn signal switch “ / ”
checked as soon as possible in or-
“TRIP F” after pushing the “RESET” 5. Horn switch “ ”
der to avoid engine damage.
button.

Fuel gauge
The fuel gauge indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel gauge disappear to-
wards “E” (Empty) as the fuel level
decreases. When only one segment is
left near “E”, the fuel level warning indi-
cator and the last fuel gauge segment
will flash. Refuel as soon as possible.

4-8
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INSTRUMENT AND CONTROL FUNCTIONS


Right position. To cancel the turn signal EAU12733
Hazard switch “ ”
lights, push the switch in after it has re-
With the key in the “ON” or “ ” posi-
turned to the center position.
tion, use this switch to turn on the haz-
EAU12500
ard lights (simultaneous flashing of all
Horn switch “ ” turn signal lights).
1 Press this switch to sound the horn. The hazard lights are used in case of
2 an emergency or to warn other drivers
EAU12660
when your vehicle is stopped where it
Engine stop switch “ / ”
might be a traffic hazard.
Set this switch to “ ” before starting ECA10061
4 1. Engine stop switch “ / ” the engine. Set this switch to “ ” to NOTICE
2. Start switch “ ” stop the engine in case of an emergen-
Do not use the hazard lights for an
cy, such as when the vehicle overturns
EAU12350 extended length of time with the en-
or when the throttle cable is stuck.
Pass switch “ ” gine not running, otherwise the bat-
Press this switch to flash the headlight. EAU12711 tery may discharge.
Start switch “ ”
EAU12400
Push this switch to crank the engine
Dimmer switch “ / ”
with the starter. See page 6-1 for start-
Set this switch to “ ” for the high
ing instructions prior to starting the en-
beam and to “ ” for the low beam.
gine.
EAU12460
Turn signal switch “ / ” EAU41700
The engine trouble warning light will
To signal a right-hand turn, push this
come on when the key is turned to “ON”
switch to “ ”. To signal a left-hand
and the start switch is pushed, but this
turn, push this switch to “ ”. When re-
does not indicate a malfunction.
leased, the switch returns to the center

4-9
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12820 EAU12871 EAU26823

Clutch lever Shift pedal Brake lever


The brake lever is located at the right
1 handlebar grip. To apply the front
1 brake, pull the lever toward the handle-
bar grip.
2 1

4
1. Clutch lever 1. Shift pedal

The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in 3
clutch, pull the lever toward the handle- combination with the clutch lever when
1. Brake lever
bar grip. To engage the clutch, release shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
the lever. The lever should be pulled stant-mesh transmission equipped on 3. “ ” mark
rapidly and released slowly for smooth this motorcycle. 4. Distance between brake lever and handlebar
clutch operation. grip
The clutch lever is equipped with a
The brake lever is equipped with a
clutch switch, which is part of the igni-
brake lever position adjusting dial. To
tion circuit cut-off system. (See page
adjust the distance between the brake
4-19.)
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the “ ” mark on the brake lever.
4-10
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12941 EAU13074

Brake pedal Fuel tank cap TIP


The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
2
the key cannot be removed if the cap is
not properly closed and locked.
EWA11091

WARNING
1 Make sure that the fuel tank cap is
properly closed after filling fuel.
4 1 Leaking fuel is a fire hazard.
1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.

To close the fuel tank cap


1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.

4-11
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13221
ately. If gasoline spills on your skin,
Fuel wash with soap and water. If gaso-
2 1
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. your clothes.
EWA10881

WARNING
EAU13321

Gasoline and gasoline vapors are


extremely flammable. To avoid fires
and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow Unleaded gasoline only
1. Fuel tank filler tube Fuel tank capacity:
these instructions. 20.0 L (5.28 US gal, 4.40 Imp.gal) 4
2. Maximum fuel level
1. Before refueling, turn off the en- Fuel reserve amount:
3. Wipe up any spilled fuel immedi- 3.5 L (0.92 US gal, 0.77 Imp.gal)
gine and be sure that no one is sit-
ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
ECA11400

while smoking, or while in the vi- off spilled fuel with a clean, dry,
NOTICE
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
orate painted surfaces or plastic Use only unleaded gasoline. The use
other sources of ignition such as of leaded gasoline will cause severe
the pilot lights of water heaters and parts. [ECA10071]
4. Be sure to securely close the fuel damage to internal engine parts,
clothes dryers. such as the valves and piston rings,
2. Do not overfill the fuel tank. When tank cap.
EWA15151 as well as to the exhaust system.
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler Your Yamaha engine has been de-
hole. Stop filling when the fuel Gasoline is poisonous and can signed to use regular unleaded gaso-
reaches the bottom of the filler cause injury or death. Handle gaso- line with a research octane number of
tube. Because fuel expands when line with care. Never siphon gaso- 91 or higher. If knocking (or pinging) oc-
it heats up, heat from the engine or line by mouth. If you should swallow curs, use a gasoline of a different brand
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- or premium unleaded fuel. Use of un-
of the fuel tank. oline vapor, or get some gasoline in leaded fuel will extend spark plug life
your eyes, see your doctor immedi- and reduce maintenance costs.
4-12
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INSTRUMENT AND CONTROL FUNCTIONS


EAU39451 EAU13445 ECA10701

Fuel tank breather/overflow Catalytic converters NOTICE


hose This vehicle is equipped with catalytic Use only unleaded gasoline. The use
converters in the exhaust system. of leaded gasoline will cause unre-
EWA10862

WARNING pairable damage to the catalytic


converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
1 ● Do not park the vehicle near

4 possible fire hazards such as


grass or other materials that
easily burn.
1. Fuel tank breather/overflow hose
● Park the vehicle in a place
Before operating the motorcycle: where pedestrians or children
● Check the fuel tank breather/over- are not likely to touch the hot
flow hose connection. exhaust system.
● Check the fuel tank breather/over- ● Make sure that the exhaust sys-
flow hose for cracks or damage, tem has cooled down before do-
and replace it if damaged. ing any maintenance work.
● Make sure that the end of the fuel ● Do not allow the engine to idle
tank breather/overflow hose is not more than a few minutes. Long
blocked, and clean it if necessary. idling can cause a build-up of
heat.

4-13
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13861 EAU48781

Seat 1 Storage compartment

To remove the seat


Insert the key into the seat lock, turn it
counterclockwise, and then pull the
seat off.
1
2 2

1. Projection
2. Seat holder 4
1. Storage compartment
TIP The storage compartment is located
Make sure that the seat is properly se- under the seat. (See page 4-14.)
1 cured before riding. When storing the Owner’s Manual or
other documents in the storage com-
1. Seat lock
2. Unlock.
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
To install the seat
not to let any water enter the storage
Insert the projections on the front of the
compartment.
seat into the seat holders, push the rear EWA15400
of the seat down to lock it in place, and WARNING
then remove the key.
Do not exceed the maximum load of
201 kg (443 lb) for the vehicle.

4-14
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INSTRUMENT AND CONTROL FUNCTIONS


EAU14783

Adjusting the front fork Spring preload setting:


EWA10180
(b) Minimum (soft):
1 8
WARNING
Standard:
Always adjust both fork legs equal- (a) 7
ly, otherwise poor handling and loss Maximum (hard):
of stability may result. 1

This front fork is equipped with spring


Damping force
preload adjusting bolts and damping
1. Turn the adjusting screw on each
force adjusting screws. 1. Spring preload adjusting bolt
4 ECA10101
fork leg in direction (a) until the
NOTICE Align the appropriate groove on the ad- screw moves almost a 1/2 turn
justing mechanism with the top of the without clicking.
To avoid damaging the mechanism,
do not attempt to turn beyond the front fork cap bolt.
1 (a)
maximum or minimum settings.

Spring preload
To increase the spring preload and
thereby harden the suspension, turn 1
4
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre- 2
3
load and thereby soften the
1. Damping force adjusting screw
suspension, turn the adjusting bolt on
each fork leg in direction (b). 1. Current setting
2. Continue turning the adjusting
2. Front fork cap bolt
screw in direction (a) until it clicks.
This is the minimum setting.

4-15
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INSTRUMENT AND CONTROL FUNCTIONS


3. To increase the damping force, EAU51060

continue turning the adjusting Adjusting the shock absorber


screw in direction (a). The third assembly 4
click after the minimum setting is This shock absorber assembly is 1 9 87 6 5
43 2 1
the maximum setting. If the adjust- equipped with a spring preload adjust-
ing screw is turned further in direc- ing ring and rebound and compression
tion (a), it will move half a turn damping force adjusting knobs.
before returning to the minimum
ECA10101 (b)
NOTICE (a) 2
setting. 3
To avoid damaging the mechanism,
TIP 1. Spring preload adjusting ring
do not attempt to turn beyond the 2. Special wrench 4
Make sure that the adjusting screw is maximum or minimum settings. 3. Extension bar
turned to one of the four settings.
4. Position indicator
Spring preload
Damping setting:
To increase the spring preload and Spring preload setting:
Minimum (soft):
thereby harden the suspension, turn Minimum (soft):
1
1
Standard: the adjusting ring in direction (a). To de-
Standard:
2 crease the spring preload and thereby 5
Maximum (hard): soften the suspension, turn the adjust- Maximum (hard):
4
ing ring in direction (b). 9
● Align the appropriate notch in the
adjusting ring with the position in- Rebound damping force
dicator on the shock absorber. To increase the rebound damping force
● Use the special wrench and the and thereby harden the rebound damp-
extension bar included in the own- ing, turn the adjusting knob in direction
er’s tool kit to make the adjust- (a). To decrease the rebound damping
ment.

4-16
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INSTRUMENT AND CONTROL FUNCTIONS


force and thereby soften the rebound pression damping force and thereby range may not exactly match the spec-
damping, turn the adjusting knob in di- soften the compression damping, turn ifications listed due to small differences
rection (b). the adjusting knob in direction (b). in production.
EWA10221

WARNING
(b) This shock absorber assembly con-
(b) (a) (a) tains highly pressurized nitrogen
1 gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
4
1 ● Do not tamper with or attempt to
open the cylinder assembly.
1. Rebound damping force adjusting knob 1. Compression damping force adjusting knob ● Do not subject the shock ab-
sorber assembly to an open
Rebound damping setting: Compression damping setting: flame or other high heat source.
Minimum (soft): Minimum (soft):
20 clicks in direction (b)* 12 clicks in direction (b)*
This may cause the unit to ex-
Standard: Standard: plode due to excessive gas
12 clicks in direction (b)* 11 clicks in direction (b)* pressure.
Maximum (hard): Maximum (hard): ● Do not deform or damage the
3 clicks in direction (b)* 1 clicks in direction (b)* cylinder in any way. Cylinder
* With the adjusting knob fully turned * With the adjusting knob fully turned
in direction (a) in direction (a)
damage will result in poor
damping performance.
● Do not dispose of a damaged or
Compression damping force TIP worn-out shock absorber as-
To increase the compression damping To obtain a precise adjustment, it is ad- sembly yourself. Take the shock
force and thereby harden the compres- visable to check the actual total number absorber assembly to a Yamaha
sion damping, turn the adjusting knob of clicks or turns of each damping force dealer for any service.
in direction (a). To decrease the com- adjusting mechanism. This adjustment

4-17
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INSTRUMENT AND CONTROL FUNCTIONS


EAU51010 EAU15304
this system regularly and have a
Luggage strap holders Sidestand Yamaha dealer repair it if it does not
The sidestand is located on the left side function properly.
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
1 cuts the ignition in certain situations.
(See page 4-19 for an explanation of 4
1. Luggage strap holder the ignition circuit cut-off system.)
There are four luggage strap holders EWA10241

below the seat, two of which can be WARNING


turned out for easier access. The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

4-18
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INSTRUMENT AND CONTROL FUNCTIONS


EAU44892

Ignition circuit cut-off system


The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is
not pulled.
● It prevents starting when the trans-
4
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.

4-19
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INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING


1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

4-20
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FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


5 • Refuel if necessary.
Fuel • Check fuel line for leakage. 4-12, 4-13
• Check fuel tank breather/overflow hose for obstructions, cracks or damage, and
check hose connection.
• Check oil level in oil tank.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-24, 7-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-24, 7-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-22
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-18, 7-28
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable 5
and grip housing.
• Make sure that operation is smooth.
Control cables 7-28
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-26, 7-27
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-19, 7-21
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-29
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-29
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-30
• Lubricate pivot if necessary.

5-2
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-18
• If system is not working correctly, have Yamaha dealer check vehicle.

5-3
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU48020 EAU33729

Starting the engine


Read the Owner’s Manual carefully to In order for the ignition circuit cut-off
TIP
become familiar with all controls. If system to enable starting, one of the
This model is equipped with a lean an-
there is a control or function you do not following conditions must be met:
gle sensor to stop the engine in case of
understand, ask your Yamaha dealer. ● The transmission is in the neutral
a turnover. In this case, the multi-func-
EWA10271
position.
WARNING tion display indicates error code 30, but
● The transmission is in gear with
this is not a malfunction. Turn the key to
Failure to familiarize yourself with the clutch lever pulled and the
“OFF” and then to “ON” to clear the er-
the controls can lead to loss of con- sidestand up.
ror code. Failing to do so will prevent
trol, which could cause an accident See page 4-19 for more informa-
the engine from starting even though
or injury. tion.
the engine will crank when pushing the
1. Turn the key to “ON” and make
start switch.
sure that the engine stop switch is
set to “ ”.
The following warning lights and 6
indicator light should come on for a
few seconds, then go off.
● Oil level warning light
● Engine trouble warning light
● Immobilizer system indicator
light
ECA11833

NOTICE
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-

6-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

OPERATION AND IMPORTANT RIDING POINTS


dicator light remains on, see page EAU16671 ECA10260

4-4 for the corresponding warning Shifting NOTICE


and indicator light circuit check. ● Even with the transmission in
6 1
5 the neutral position, do not
2. Shift the transmission into the neu-
tral position. The neutral indicator
4 coast for long periods of time
3 with the engine off, and do not
light should come on. If not, ask a 2 tow the motorcycle for long dis-
Yamaha dealer to check the elec- N
1 tances. The transmission is
trical circuit.
properly lubricated only when
3. Start the engine by pushing the
the engine is running. Inade-
start switch. 2
quate lubrication may damage
If the engine fails to start, release
1. Shift pedal the transmission.
the start switch, wait a few sec- 2. Neutral position ● Always use the clutch while
onds, and then try again. Each
Shifting gears lets you control the changing gears to avoid damag-
starting attempt should be as short
amount of engine power available for ing the engine, transmission,
6 as possible to preserve the bat-
starting off, accelerating, climbing hills, and drive train, which are not
tery. Do not crank the engine more
etc. designed to withstand the
than 10 seconds on any one at-
The gear positions are shown in the il- shock of forced shifting.
tempt.
ECA11042
lustration.
NOTICE
TIP
For maximum engine life, never ac-
To shift the transmission into the neu-
celerate hard when the engine is
tral position, press the shift pedal down
cold!
repeatedly until it reaches the end of its
travel, and then slightly raise it.

6-2
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OPERATION AND IMPORTANT RIDING POINTS


EAU16810 EAU16841
1600 km (1000 mi) and beyond
Tips for reducing fuel con- Engine break-in The vehicle can now be operated nor-
sumption There is never a more important period mally.
Fuel consumption depends largely on in the life of your engine than the period ECA10310

your riding style. Consider the following between 0 and 1600 km (1000 mi). For NOTICE
tips to reduce fuel consumption: this reason, you should read the follow- ● Keep the engine speed out of
● Shift up swiftly, and avoid high en- ing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not ● If any engine trouble should oc-
● Do not rev the engine while shifting put an excessive load on it for the first cur during the engine break-in
down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the engine. the engine wear and polish themselves Yamaha dealer check the vehi-
● Turn the engine off instead of let- to the correct operating clearances. cle.
ting it idle for an extended length of During this period, prolonged full-throt-
time (e.g., in traffic jams, at traffic tle operation or any condition that might
lights or at railroad crossings). result in engine overheating must be
avoided. 6
EAU17102

0–1000 km (0–600 mi)


Avoid prolonged operation above 4000
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter ele-
ment replaced. [ECA11151]

1000–1600 km (600–1000 mi)


Avoid prolonged operation above 6000
r/min.
6-3
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OPERATION AND IMPORTANT RIDING POINTS


EAU17213

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311

WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
6 risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.

6-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17243 EWA15121 EAU17302

WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-1 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460 7
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

7-1
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17521

Owner’s tool kit

1. Owner’s tool kit

The owner’s tool kit is located inside the


storage compartment under the seat.
(See page 4-14.)
The service information included in this
manual and the tools provided in the
7 owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

7-2
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46861

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

EAU46910

Periodic maintenance chart for the emission control system


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check fuel hoses for cracks or


1 * Fuel line √ √ √ √ √
damage.
• Check condition.
√ √ 7
2 * Spark plugs • Clean and regap.
• Replace. √ √
• Check valve clearance.
3 * Valves Every 40000 km (24000 mi)
• Adjust.
• Adjust engine idling speed and
4 * Fuel injection √ √ √ √ √ √
synchronization.
Mufflers and ex- • Check the screw clamps for
5 * √ √ √ √ √
haust pipes looseness.
• Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
6 * √ √ √ √ √
tem • Replace the entire air induction
system if necessary.

7-3
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU1770C

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

1 Air filter element • Replace. √


• Check operation.
2 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
3 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
4 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
5 * Brake hoses clamping.
7 • Replace. Every 4 years
6 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
8 * Wheel bearings √ √ √ √
damage.

7-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check operation and for exces-


√ √ √ √
sive play.
9 * Swingarm
• Lubricate with lithium-soap-based
Every 50000 km (30000 mi)
grease.
• Check chain slack, alignment and
condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
10 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
√ √ √ √ √
for roughness.
11 * Steering bearings
• Lubricate with lithium-soap-based
Every 20000 km (12000 mi)
grease.
• Make sure that all nuts, bolts and
12 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot 7
13 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-based
14 √ √ √ √ √
shaft grease.
Clutch lever pivot • Lubricate with lithium-soap-based
15 √ √ √ √ √
shaft grease.
Shift pedal pivot • Lubricate with lithium-soap-based
16 √ √ √ √ √
shaft grease.
• Check operation.
17 Sidestand • Lubricate with lithium-soap-based √ √ √ √ √
grease.
18 * Sidestand switch • Check operation. √ √ √ √ √ √

7-5
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check operation and for oil leak-


19 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
20 * √ √ √ √
sembly sorber for oil leakage.
Rear suspension re- • Check operation. √ √ √ √
lay arm and con-
21 * • Lubricate with lithium-soap-based
necting arm √ √
pivoting points grease.

• Change.
22 Engine oil • Check oil level and vehicle for oil √ √ √ √ √ √
leakage.
Engine oil filter ele-
23 • Replace. √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
24 * Cooling system for coolant leakage.
7 • Change. Every 3 years
Front and rear brake
25 * • Check operation. √ √ √ √ √ √
switches
Moving parts and
26 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.

7-6
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18680

TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-7
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18712

Removing and installing cowl- 2 1


ings and panels 2
The cowlings and panels shown need 2
to be removed to perform some of the 1 2
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
3
1. Cowling B 1. Cowling B
2 2. Panel B 2. Bolt
3. Quick fastener
EAU51020
1 Cowlings A and B
To install a cowling
Place the cowling in the original posi-
To remove a cowling
tion, and then install the bolts and the
Remove the bolts and the quick fasten-
quick fastener.
7 er, and then pull the cowling off as
1. Cowling A
shown. EAU19172

2. Panel A
Panels A and B

To remove a panel
1. Remove the corresponding cowl-
ing A or B. (See page 7-8.)
2. Remove the seat. (See page
4-14.)
3. Remove the screw, and then take
the panel off.

7-8
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19642

Checking the spark plugs Specified spark plug:


NGK/DPR8EA-9
1 The spark plugs are important engine DENSO/X24EPR-U9
components, which should be checked
periodically, preferably by a Yamaha Before installing a spark plug, the spark
dealer. Since heat and deposits will plug gap should be measured with a
cause any spark plug to slowly erode, wire thickness gauge and, if necessary,
they should be removed and checked adjusted to specification.
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
1. Screw
the condition of the spark plugs can re-
veal the condition of the engine.
To install a panel The porcelain insulator around the cen-
1. Place the panel in the original posi- ter electrode of each spark plug should
tion, and then install the screw. be a medium-to-light tan (the ideal color
2. Install the seat and the cowling. when the vehicle is ridden normally), 1
and all spark plugs installed in the en-
gine should have the same color. If any
1. Spark plug gap 7
spark plug shows a distinctly different
color, the engine could be operating im- Spark plug gap:
properly. Do not attempt to diagnose 0.8–0.9 mm (0.031–0.035 in)
such problems yourself. Instead, have
a Yamaha dealer check the vehicle. Clean the surface of the spark plug
1 If a spark plug shows signs of electrode gasket and its mating surface, and then
erosion and excessive carbon or other wipe off any grime from the spark plug
1. Panel A deposits, it should be replaced. threads.

7-9
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PERIODIC MAINTENANCE AND ADJUSTMENT


Tightening torque:
EAU51071
cause damage or injury. Always
Engine oil and oil filter ele- let the engine oil cool down suf-
Spark plug:
18 Nm (1.8 m·kgf, 13 ft·lbf) ment ficiently before removing the oil
The engine oil level should be checked filler cap. [EWA10362] NOTICE: Do not
before each ride. In addition, the oil operate the vehicle until you
TIP
must be changed and the oil filter ele- know that the engine oil level is
If a torque wrench is not available when
ment replaced at the intervals specified sufficient. [ECA10011]
installing a spark plug, a good estimate
in the periodic maintenance and lubri-
of the correct torque is 1/4–1/2 turn TIP
cation chart. A slight tilt to the side can
past finger tight. However, the spark The engine oil should be between the
result in a false reading.
plug should be tightened to the speci- minimum and maximum level marks.
fied torque as soon as possible.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. Start the engine, warm it up for 15
minutes, and then turn it off.
7 3. Wait a few minutes until the oil set-
tles, remove the engine oil filler 1
cap, wipe the engine oil dipstick
clean, insert it back into the oil filler
1. Engine oil filler cap
hole (without screwing it in and
with the arrow mark pointing up-
ward as shown), and then remove
it again to check the oil level.
WARNING! Never remove the
engine oil filler cap after high-
speed operation, otherwise hot
engine oil could spout out and
7-10
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PERIODIC MAINTENANCE AND ADJUSTMENT


2. Start the engine, warm it up for
1 several minutes, and then turn it
off.
2 3. Place an oil pan under the oil tank
to collect the used oil.
3 4. Remove the engine oil filler cap,
4
the drain bolt and its gasket to 1 2
drain the oil from the oil tank.

1. Engine oil filler cap 1. Engine oil drain bolt (crankcase)


2. Engine oil dipstick 2. Gasket
3. Maximum level mark
4. Minimum level mark TIP
2
4. If the engine oil is below the mini- Skip steps 7–9 if the oil filter element is
mum level mark, add sufficient oil not being replaced.
1
of the recommended type to raise 7. Remove the oil filter element cover
it to the correct level. by removing the bolts.
1. Engine oil drain bolt (oil tank) 7
5. Install the oil filler cap.
2. Gasket
TIP 1
The engine oil tank is located behind 5. Place an oil pan under the engine
the cylinders. to collect the used oil.
6. Remove the engine oil drain bolt 1
and its gasket to drain the oil from
To change the engine oil (with or
the crankcase.
without oil filter element replace-
ment)
1. Place the vehicle on a level sur- 2
face. 1. Oil filter element cover
2. Bolt
7-11
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PERIODIC MAINTENANCE AND ADJUSTMENT


8. Remove and replace the oil filter Tightening torques: not use oils with a diesel speci-
element and O-rings. Engine oil drain bolt (crankcase): fication of “CD” or oils of a high-
35 Nm (3.5 m·kgf, 25 ft·lbf) er quality than specified. In
Engine oil drain bolt (oil tank): addition, do not use oils labeled
1 30 Nm (3.0 m·kgf, 22 ft·lbf) “ENERGY CONSERVING II” or
2 higher.
11. Refill with the specified amount of
● Make sure that no foreign mate-
the recommended engine oil, and
rial enters the crankcase.
then install and tighten the oil filler
cap. 12. Start the engine, and then let it idle
for several minutes while checking
Recommended engine oil: it for oil leakage. If oil is leaking, im-
1. Oil filter element See page 9-1. mediately turn the engine off and
2. O-ring Oil quantity:
Without oil filter element replace-
check for the cause.
9. Install the oil filter element cover by ment: 13. Turn the engine off, and then
installing the bolts, and then tight- 3.80 L (4.02 US qt, 3.34 Imp.qt) check the oil level and correct it if
With oil filter element replacement: necessary.
en the bolts to the specified torque.
3.90 L (4.12 US qt, 3.43 Imp.qt)
7
Tightening torque:
Oil filter element cover bolt: TIP
10 Nm (1.0 m·kgf, 7.2 ft·lbf) Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
TIP tem have cooled down.
Make sure that the O-rings are properly ECA11620

seated. NOTICE
10. Install the engine oil drain bolts ● In order to prevent clutch slip-
and their new gasket, and then page (since the engine oil also
tighten the bolts to the specified lubricates the clutch), do not
torques. mix any chemical additives. Do
7-12
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20070
of coolant, replace it with cool-
Coolant ant as soon as possible, other-
The coolant level should be checked wise the cooling system will not
before each ride. In addition, the cool- be protected against frost and
ant must be changed at the intervals 2 corrosion. If water has been
specified in the periodic maintenance 1 added to the coolant, have a
and lubrication chart. 3 Yamaha dealer check the anti-
EAU20253
freeze content of the coolant as
To check the coolant level soon as possible, otherwise the
1. Place the vehicle on a level sur- 1. Coolant reservoir effectiveness of the coolant will
face and hold it in an upright posi- 2. Maximum level mark be reduced. [ECA10472]
tion. 3. Minimum level mark

TIP 3. If the coolant is at or below the


● The coolant level must be checked minimum level mark, remove pan-
on a cold engine since the level el B (See page 7-8.), remove the
varies with engine temperature. reservoir cap, add coolant to the
● Make sure that the vehicle is posi- maximum level mark, and then in-
7
tioned straight up when checking stall the reservoir cap and the pan-
the coolant level. A slight tilt to the el. WARNING! Remove only the 1
side can result in a false reading. coolant reservoir cap. Never at-
1. Coolant reservoir cap
tempt to remove the radiator
2. Check the coolant level in the cool-
cap when the engine is hot.
ant reservoir. Coolant reservoir capacity (up to
[EWA15161] NOTICE: If coolant is not
the maximum level mark):
TIP available, use distilled water or 0.25 L (0.26 US qt, 0.22 Imp.qt)
The coolant should be between the soft tap water instead. Do not
minimum and maximum level marks. use hard water or salt water
since it is harmful to the engine.
If water has been used instead
7-13
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20455
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
1
2. Remove the seat. (See page 2
4-14.)
3. Remove cowlings A and B as well
as panels A and B. (See page 7-8.) 1 2
4. Remove the fuel tank bolts. (See
page 7-16.) 1. Radiator cap retaining bolt 1. Coolant reservoir bolt
5. Lift the fuel tank to position it away 2. Radiator cap 2. Coolant reservoir
from the coolant reservoir, but do 8. Remove the coolant drain bolts 10. Pull the coolant reservoir upward
not disconnect the fuel hoses. and their gasket to drain the cool- and away from the vehicle.
WARNING! Make sure that the ing system. 11. Drain the remaining coolant from
fuel tank is well supported. Do the coolant reservoir by opening
not tilt or pull the fuel tank too the cap, then turning the reservoir
much, otherwise the fuel hoses upside down.
7 may come loose, which could 2
12. Install the coolant reservoir by
cause fuel leakage and a fire placing it in the original position,
hazard. [EWA10411] 2 then installing the bolt.
6. Place a container under the engine 13. After the coolant is completely
to collect the used coolant.
1
1 drained, thoroughly flush the cool-
7. Remove the radiator cap retaining ing system with clean tap water.
bolt and the radiator cap. 14. Install the coolant drain bolts and
1. Coolant drain bolt
WARNING! Never attempt to re- their new gasket, and then tighten
2. Gasket
move the radiator cap when the the bolts to the specified torque.
engine is hot. [EWA10381] 9. Remove the coolant reservoir bolt.

7-14
U5PS29E0.book Page 15 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


Tightening torque: 18. Check the coolant level in the res-
Coolant drain bolt: ervoir. If necessary, remove the
10 Nm (1.0 m·kgf, 7.2 ft·lbf) coolant reservoir cap, add coolant
to the maximum level mark, and 2
15. Pour the recommended coolant then install the cap.
into the radiator until it is full. 19. Place the fuel tank in the original
position. Make sure that the fuel
Antifreeze/water mixture ratio: hoses are properly connected and
1
1:1
Recommended antifreeze: routed, and are not pinched. Be
High-quality ethylene glycol anti- sure to place the fuel tank breather 1. Fuel tank breather/overflow hose
freeze containing corrosion inhibi- hose and the overflow hose in their 2. Fuel hose
tors for aluminum engines original position. WARNING! Be-
Coolant quantity: fore installing the fuel tank,
Radiator capacity (including all
routes): make sure that the fuel hoses
1.75 L (1.85 US qt, 1.54 Imp.qt) are not damaged. If any fuel
Coolant reservoir capacity (up to the hose is damaged, do not start
maximum level mark): the engine but have a Yamaha
0.25 L (0.26 US qt, 0.22 Imp.qt) dealer replace the hose, other- 7
wise fuel may leak, creating a
16. Install the radiator cap, start the
fire hazard. [EWA11331]
engine, let it idle for several min-
utes, and then turn it off. 1
1. Fuel tank breather/overflow hose
17. Remove the radiator cap to check
the coolant level in the radiator. If 20. Install the fuel tank bolts.
necessary, add sufficient coolant 21. Install the panels and cowlings.
until it reaches the top of the radia- 22. Install the seat.
tor, and then install the radiator
cap and the cap retaining bolt.

7-15
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PERIODIC MAINTENANCE AND ADJUSTMENT


23. Start the engine, and then check EAU39113

the vehicle for coolant leakage. If Replacing the air filter element
coolant is leaking, have a Yamaha The air filter element should be re-
dealer check the cooling system. placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
1
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
4-14.)
1. Fuel tank bolt
2. Remove cowlings A and B as well
as panels A and B. (See page 7-8.) 4. Lift the fuel tank away from the air
3. Remove the fuel tank bolts. filter case, but do not disconnect
the fuel hoses. WARNING! Make
sure that the fuel tank is well
supported. Do not tilt or pull the
fuel tank too much, otherwise
7 the fuel hoses may come loose,
1 which could cause fuel leakage
and a fire hazard. [EWA10411]
5. Remove the air filter case cover by
removing the screws.
1. Fuel tank bolt

7-16
U5PS29E0.book Page 17 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
2 2
become excessively worn.
[ECA10481]
1
8. Install the air filter case cover by in-
2
2 stalling the screws.
9. Place the fuel tank in the original
1
position. Make sure that the fuel
1. Air filter case cover hoses are properly connected and 1. Fuel tank breather/overflow hose
2. Screw routed, and are not pinched. Be 2. Fuel hose
sure to place the fuel tank breather
6. Pull the air filter element out. hose and the overflow hose in their
original position. WARNING! Be-
fore installing the fuel tank,
make sure that the fuel hoses
are not damaged. If any fuel
1 hose is damaged, do not start 7
the engine but have a Yamaha
dealer replace the hose, other-
wise fuel may leak, creating a 1
fire hazard. [EWA11331] 1. Fuel tank breather/overflow hose
1. Air filter element
10. Install the fuel tank bolts.
7. Insert a new air filter element into 11. Install the panels and cowlings.
the air filter case. NOTICE: Make 12. Install the seat.
sure that the air filter element is
properly seated in the air filter
case. The engine should never
7-17
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU34301 EAU21384

Adjusting the engine idling Engine idling speed: Checking the throttle grip free
1100–1200 r/min
speed play
The engine idling speed must be
checked and, if necessary, adjusted as TIP
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before 1
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by
turning the idle adjusting screw. To in- 1. Throttle grip free play
crease the engine idling speed, turn the
screw in direction (a). To decrease the The throttle grip free play should mea-
engine idling speed, turn the screw in sure 3.0–5.0 mm (0.12–0.20 in) at the
direction (b). inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
7
and, if necessary, have a Yamaha deal-
(a)
er adjust it.
(b)

1
1. Idle adjusting screw

7-18
U5PS29E0.book Page 19 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21401 EAU21784

Valve clearance Tires Tire air pressure (measured on cold


tires):
The valve clearance changes with use, To maximize the performance, durabil- 0–90 kg (0–198 lb):
resulting in improper air-fuel mixture ity, and safe operation of your motorcy- Front:
and/or engine noise. To prevent this cle, note the following points regarding 225 kPa (2.25 kgf/cm², 33 psi)
from occurring, the valve clearance the specified tires. Rear:
must be adjusted by a Yamaha dealer 250 kPa (2.50 kgf/cm², 36 psi)
90–201 kg (198–443 lb):
at the intervals specified in the periodic Tire air pressure Front:
maintenance and lubrication chart. The tire air pressure should be checked 225 kPa (2.25 kgf/cm², 33 psi)
and, if necessary, adjusted before each Rear:
ride. 290 kPa (2.90 kgf/cm², 42 psi)
EWA10503 High-speed riding:
WARNING Front:
225 kPa (2.25 kgf/cm², 33 psi)
Operation of this vehicle with im- Rear:
proper tire pressure may cause se- 250 kPa (2.50 kgf/cm², 36 psi)
vere injury or death from loss of Maximum load*:
control. 201 kg (443 lb)
* Total weight of rider, passenger, car-
● The tire air pressure must be
go and accessories 7
checked and adjusted on cold
tires (i.e., when the temperature EWA10511

of the tires equals the ambient WARNING


temperature). Never overload your vehicle. Opera-
● The tire air pressure must be ad- tion of an overloaded vehicle could
justed in accordance with the cause an accident.
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.

7-19
U5PS29E0.book Page 20 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


Tire inspection ● The replacement of all wheel Tire information
and brake-related parts, includ-
1 ing the tires, should be left to a 1 2 3
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
3 ● Ride at moderate speeds after
2 changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
1. Tire tread depth characteristics. 1. Tire air valve
2. Tire sidewall 2. Tire air valve core
3. Tire wear indicator Minimum tire tread depth (front and 3. Tire air valve cap with seal
rear):
Always check the tires before operating 1.0 mm (0.04 in) This motorcycle is equipped with tube-
the motorcycle. If a tire tread shows less tires, tire air valves and cast
crosswise lines (minimum tread depth), TIP wheels.
if the tire has a nail or glass fragments The tire tread depth limits may differ
EWA10481
7 WARNING
in it, or if the sidewall is cracked, con- from country to country. Always comply
tact a Yamaha dealer immediately and with the local regulations. ● The front and rear tires should
have the tire replaced. be of the same make and de-
EWA10471
sign, otherwise the handling
WARNING characteristics of the motorcy-
● Have a Yamaha dealer replace cle may be different, which
excessively worn tires. Besides could lead to an accident.
being illegal, operating the vehi- ● Always make sure that the valve
cle with excessively worn tires caps are securely installed to
decreases riding stability and prevent air pressure leakage.
can lead to loss of control.
7-20
U5PS29E0.book Page 21 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


● Use only the tire valves and ● Use only the specified replace- EAU21962

valve cores listed below to ment tires. Other tires may run Cast wheels
avoid tire deflation during a the danger of bursting at super To maximize the performance, durabil-
high-speed ride. high speeds. ity, and safe operation of your vehicle,
● Brand-new tires can have a rela- note the following points regarding the
After extensive tests, only the tires list- specified wheels.
tively poor grip on certain road
ed below have been approved for this ● The wheel rims should be checked
surfaces until they have been
model by Yamaha Motor Co., Ltd. for cracks, bends, warpage or oth-
“broken in”. Therefore, it is ad-
visable before doing any high- er damage before each ride. If any
Front tire: damage is found, have a Yamaha
Size: speed riding to ride conserva-
120/70 ZR18M/C (59W) tively for approximately 100 km dealer replace the wheel. Do not
Manufacturer/model: (60 mi) after installing a new tire. attempt even the smallest repair to
DUNLOP/D220FSTJ ● The tires must be warmed up the wheel. A deformed or cracked
Rear tire: wheel must be replaced.
Size: before a high-speed run.
● Always adjust the tire air pres- ● The wheel should be balanced
160/60 ZR17M/C (69W)
Manufacturer/model: sure according to the operating whenever either the tire or wheel
DUNLOP/D220STJ conditions. has been changed or replaced. An
FRONT and REAR: unbalanced wheel can result in
Tire air valve:
7
poor performance, adverse han-
TR412 dling characteristics, and a short-
Valve core:
#9100 (original) ened tire life.

EWA10600

WARNING
This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.

7-21
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22043
3. To increase the clutch lever free 6. To increase the clutch lever free
Adjusting the clutch lever free play, turn the adjusting bolt in di- play, turn the adjusting nut in direc-
play rection (a). To decrease the clutch tion (a). To decrease the clutch le-
lever free play, turn the adjusting ver free play, turn the adjusting nut
bolt in direction (b). in direction (b).
1 7. Tighten the locknut at the crank-
3 TIP
2 case.
(a) If the specified clutch lever free play
8. Tighten the locknut at the clutch le-
could be obtained as described above,
ver and then slide the rubber cover
skip steps 4–7.
to its original position.
(b) 4. Fully turn the adjusting bolt at the
4 clutch lever in direction (a) to loos-
1. Clutch lever free play en the clutch cable.
2. Locknut (clutch lever) 5. Loosen the locknut at the crank-
3. Clutch lever free play adjusting bolt case.
4. Rubber cover

The clutch lever free play should mea-


7 sure 10.0–15.0 mm (0.39–0.59 in) as 1 2
shown. Periodically check the clutch le- (b)
ver free play and, if necessary, adjust it
as follows.
1. Slide the rubber cover back at the
clutch lever. (a)
2. Loosen the locknut.
1. Locknut (crankcase)
2. Clutch lever free play adjusting nut

7-22
U5PS29E0.book Page 23 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU37913
braking performance, which may re- EAU22273

Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent.
1
1 (b)

(a)

2
1. Rear brake light switch
1. No brake lever free play 2. Rear brake light switch adjusting nut

There should be no free play at the The brake light, which is activated by
brake lever end. If there is free play, the brake pedal and brake lever, should
have a Yamaha dealer inspect the come on just before braking takes ef-
brake system. fect. If necessary, adjust the rear brake
EWA14211 light switch as follows, but the front 7
WARNING brake light switch should be adjusted
A soft or spongy feeling in the brake by a Yamaha dealer.
lever can indicate the presence of air Turn the rear brake light switch adjust-
in the hydraulic system. If there is air ing nut while holding the rear brake light
in the hydraulic system, have a switch in place. To make the brake light
Yamaha dealer bleed the system be- come on earlier, turn the adjusting nut
fore operating the vehicle. Air in the in direction (a). To make the brake light
hydraulic system will diminish the come on later, turn the adjusting nut in
direction (b).

7-23
U5PS29E0.book Page 24 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22392
the point that a wear indicator almost EAU22580

Checking the front and rear touches the brake disc, have a Yamaha Checking the brake fluid level
brake pads dealer replace the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU36890
1
Front brake pads

1 1

1. Minimum level mark

Rear brake
1. Lining thickness
1
Check each rear brake pad for damage
7 and measure the lining thickness. If a
1. Brake pad wear indicator brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in), 1
Each front brake pad is provided with have a Yamaha dealer replace the
wear indicators, which allows you to brake pads as a set.
check the brake pad wear without hav-
ing to disassemble the brake. To check
1. Minimum level mark
the brake pad wear, check the position
of the wear indicators while applying Insufficient brake fluid may allow air to
the brake. If a brake pad has worn to enter the brake system, possibly caus-
ing it to become ineffective.

7-24
U5PS29E0.book Page 25 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


Before riding, check that the brake fluid ● Be careful that water does not en- EAU22731

is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check ● Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
Observe these precautions: immediately. placed at the intervals listed below or
● When checking the fluid level, ● As the brake pads wear, it is nor- whenever they are damaged or leak-
make sure that the top of the brake mal for the brake fluid level to grad- ing.
fluid reservoir is level. ually go down. However, if the ● Oil seals: Replace every two

● Use only the recommended quality brake fluid level goes down sud- years.
brake fluid, otherwise the rubber denly, have a Yamaha dealer ● Brake hoses: Replace every four

seals may deteriorate, causing check the cause. years.


leakage and poor braking perfor-
mance.
7
Recommended brake fluid:
DOT 4

● Refill with the same type of brake


fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.

7-25
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22760

Drive chain slack 3 1


The drive chain slack should be (b)
checked before each ride and adjusted 1
if necessary.
4
EAU22774
To check the drive chain slack
1. Place the motorcycle on the side- (a) 2
stand.
1. Drive chain slack 1. Axle nut
TIP
2. Drive chain slack adjusting bolt
When checking and adjusting the drive 4. If the drive chain slack is incorrect, 3. Locknut
chain slack, there should be no weight adjust it as follows. 4. Alignment marks
on the motorcycle.
EAU22954
2. Shift the transmission into the neu- To adjust the drive chain slack
tral position. Consult a Yamaha dealer before ad-
3. Measure the drive chain slack as justing the drive chain slack.
7 shown.
1
1. Loosen the axle nut, the brake cal-
iper bracket bolt and the locknut on
Drive chain slack: 2
each side of the swingarm.
50.0–60.0 mm (1.97–2.36 in)

1. Brake caliper bracket bolt


2. Brake caliper bracket

2. To tighten the drive chain, turn the


drive chain slack adjusting bolt on
each side of the swingarm in direc-

7-26
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PERIODIC MAINTENANCE AND ADJUSTMENT


tion (a). To loosen the drive chain, 4. Make sure that the drive chain pull- EAU23025

turn the adjusting bolt on each side ers are in the same position, the Cleaning and lubricating the
of the swingarm in direction (b), drive chain slack is correct, and drive chain
and then push the rear wheel for- the drive chain moves smoothly. The drive chain must be cleaned and
ward. NOTICE: Improper drive lubricated at the intervals specified in
chain slack will overload the en- the periodic maintenance and lubrica-
gine as well as other vital parts tion chart, otherwise it will quickly wear
of the motorcycle and can lead out, especially when riding in dusty or
to chain slippage or breakage. wet areas. Service the drive chain as
To prevent this from occurring, follows.
ECA10583
keep the drive chain slack with-
in the specified limits. [ECA10571] NOTICE
The drive chain must be lubricated
TIP after washing the motorcycle, riding
Using the alignment marks on each in the rain or riding in wet areas.
side of the swingarm, make sure that
both drive chain pullers are in the same 1. Clean the drive chain with kero-
position for proper wheel alignment. sene and a small soft brush.
NOTICE: To prevent damaging 7
3. Tighten the locknuts, and then the O-rings, do not clean the
tighten the axle nut and the brake drive chain with steam cleaners,
caliper bracket bolt to the specified high-pressure washers or inap-
torques. propriate solvents. [ECA11121]
2. Wipe the drive chain dry.
Tightening torque:
Locknut: 3. Thoroughly lubricate the drive
16 Nm (1.6 m·kgf, 12 ft·lbf) chain with a special O-ring chain
Axle nut: lubricant. NOTICE: Do not use
150 Nm (15 m·kgf, 108 ft·lbf) engine oil or any other lubri-
Brake caliper bracket bolt: cants for the drive chain, as they
40 Nm (4.0 m·kgf, 29 ft·lbf)
7-27
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PERIODIC MAINTENANCE AND ADJUSTMENT


may contain substances that EAU23095 EAU23114

could damage the O-rings. Checking and lubricating the Checking and lubricating the
[ECA11111]
cables throttle grip and cable
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated by a
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable
ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
7 a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil

7-28
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU44272 EAU23142

Checking and lubricating the Checking and lubricating the Recommended lubricants:
Brake lever:
brake and shift pedals brake and clutch levers Silicone grease
Clutch lever:
Brake lever Lithium-soap-based grease

The operation of the brake and shift


pedals should be checked before each Clutch lever
ride, and the pedal pivots should be lu-
bricated if necessary.

Recommended lubricant: 7
Lithium-soap-based grease

The operation of the brake and clutch


levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

7-29
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23202 EAUM1651 EAU23251

Checking and lubricating the Lubricating the swingarm piv- Lubricating the rear suspen-
sidestand ots sion

1. Grease nipple
The operation of the sidestand should The swingarm pivots must be lubricat-
be checked before each ride, and the ed by a Yamaha dealer at the intervals The pivoting points of the rear suspen-
sidestand pivot and metal-to-metal specified in the periodic maintenance sion must be lubricated by a Yamaha
contact surfaces should be lubricated if and lubrication chart. dealer at the intervals specified in the
necessary. periodic maintenance and lubrication
7 EWA10731 Recommended lubricant: chart.
WARNING Lithium-soap-based grease
If the sidestand does not move up Recommended lubricant:
and down smoothly, have a Yamaha Lithium-soap-based grease
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-30
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23272 EAU23283

Checking the front fork Checking the steering


The condition and operation of the front Worn or loose steering bearings may
fork must be checked as follows at the cause danger. Therefore, the operation
intervals specified in the periodic main- of the steering must be checked as fol-
tenance and lubrication chart. lows at the intervals specified in the pe-
riodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, 1. Place a stand under the engine to
damage and excessive oil leakage. raise the front wheel off the
ECA10590 ground. (See page 7-37 for more
To check the operation NOTICE information.) WARNING! To
1. Place the vehicle on a level sur- If any damage is found or the front avoid injury, securely support
face and hold it in an upright posi- fork does not operate smoothly, the vehicle so there is no danger
tion. WARNING! To avoid injury, have a Yamaha dealer check or re- of it falling over. [EWA10751]
securely support the vehicle so pair it. 2. Hold the lower ends of the front
there is no danger of it falling fork legs and try to move them for-
over. [EWA10751] ward and backward. If any free
7
2. While applying the front brake, play can be felt, have a Yamaha
push down hard on the handlebars dealer check or repair the steering.
several times to check if the front
fork compresses and rebounds
smoothly.

7-31
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23291 EAU50290
skin, eyes or clothing and al-
Checking the wheel bearings Battery ways shield your eyes when
working near batteries. In case
2
of contact, administer the fol-
1 lowing FIRST AID.
• EXTERNAL: Flush with plenty
of water.
3 • INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15
1. Battery minutes and seek prompt
The front and rear wheel bearings must
2. Positive battery lead (red) medical attention.
be checked at the intervals specified in 3. Negative battery lead (black) ● Batteries produce explosive hy-
the periodic maintenance and lubrica-
The battery is located under the seat. drogen gas. Therefore, keep
tion chart. If there is play in the wheel
(See page 4-14.) sparks, flames, cigarettes, etc.,
hub or if the wheel does not turn
This model is equipped with a VRLA away from the battery and pro-
smoothly, have a Yamaha dealer check
7 (Valve Regulated Lead Acid) battery. vide sufficient ventilation when
the wheel bearings.
There is no need to check the electro- charging it in an enclosed
lyte or to add distilled water. However, space.
the battery lead connections need to be ● KEEP THIS AND ALL BATTER-
checked and, if necessary, tightened. IES OUT OF THE REACH OF
EWA10760 CHILDREN.
WARNING
● Electrolyte is poisonous and To charge the battery
dangerous since it contains sul- Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the

7-32
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PERIODIC MAINTENANCE AND ADJUSTMENT


battery tends to discharge more quickly is turned to “OFF”, then con- EAU47180

if the vehicle is equipped with optional nect the positive lead before Replacing the fuses
electrical accessories. connecting the negative lead. The main fuse, the fuel injection system
ECA16521
[ECA16840]
fuse, and the fuse box, which contains
NOTICE 4. After installation, make sure that the fuses for the individual circuits, are
To charge a VRLA (Valve Regulated the battery leads are properly con- located under the seat. (See page
Lead Acid) battery, a special (con- nected to the battery terminals. 4-14.)
ECA16530
stant-voltage) battery charger is re- 7
quired. Using a conventional battery NOTICE
charger will damage the battery. Always keep the battery charged.
Storing a discharged battery can 7
To store the battery cause permanent battery damage.
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place. 12 34 56 8 9 10
NOTICE: When removing the 1. Backup fuse (for clock and immobilizer sys-
tem)
battery, be sure the key is 7
2. Radiator fan fuse
turned to “OFF”, then discon- 3. Turn signal light and hazard fuse
nect the negative lead before 4. Ignition fuse
disconnecting the positive lead. 5. Signaling system fuse
[ECA16302] 6. Headlight fuse
2. If the battery will be stored for more 7. Spare fuse
than two months, check it at least 8. Fuel injection system fuse
once a month and fully charge it if 9. Fuel injection system spare fuse
necessary. 10.Main fuse
3. Fully charge the battery before in- If a fuse is blown, replace it as follows.
stallation. NOTICE: When install-
ing the battery, be sure the key
7-33
U5PS29E0.book Page 34 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


1. Turn the key to “OFF” and turn off 4. If the fuse immediately blows EAU23753

the electrical circuit in question. again, have a Yamaha dealer Replacing a headlight bulb
2. Remove the blown fuse, and then check the electrical system. This model is equipped with two halo-
install a new fuse of the specified gen bulb headlights. If a headlight bulb
amperage. WARNING! Do not burns out, replace it as follows.
ECA10650
use a fuse of a higher amperage
NOTICE
rating than recommended to
avoid causing extensive dam- Take care not to damage the follow-
age to the electrical system and ing parts:
possibly a fire. [EWA15131] ● Headlight bulb
Do not touch the glass part of
Specified fuses: the headlight bulb to keep it free
Main fuse: from oil, otherwise the transpar-
40.0 A ency of the glass, the luminosity
Headlight fuse: of the bulb, and the bulb life will
15.0 A
Signaling system fuse: be adversely affected. Thor-
10.0 A oughly clean off any dirt and fin-
7 Ignition fuse: gerprints on the headlight bulb
10.0 A using a cloth moistened with al-
Radiator fan fuse: cohol or thinner.
20.0 A
● Headlight lens
Turn signal light and hazard fuse:
10.0 A Do not affix any type of tinted
Fuel injection system fuse: film or stickers to the headlight
10.0 A lens.
Backup fuse: Do not use a headlight bulb of a
5.0 A
wattage higher than specified.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
7-34
U5PS29E0.book Page 35 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24083

Replacing the tail/brake light


bulb
1. Remove the seat. (See page
4-14.)
2. Remove the tail/brake light bulb
socket (together with the bulb) by
1 turning it counterclockwise.
1
1. Do not touch the glass part of the bulb. 1. Headlight bulb holder
1
1. Disconnect the headlight coupler, 3. Place a new bulb into position, and
and then remove the headlight then secure it with the bulb holder.
bulb cover. 4. Install the bulb cover, and then
connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
1
1. Tail/brake light bulb socket 7

2 3. Remove the burnt-out bulb by


pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
1. Headlight bulb cover
2. Headlight coupler
wise until it stops.
5. Install the socket (together with the
2. Unhook the headlight bulb holder, bulb) by turning it clockwise.
and then remove the burnt-out 6. Install the seat.
bulb.
7-35
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24204 EAU36452

Replacing a turn signal light Replacing an auxiliary light


bulb bulb
1. Remove the turn signal light lens 1. Remove the auxiliary light lens by
by removing the screw. removing the screws.

2 1
1. Turn signal light bulb

3. Insert a new bulb into the socket,


push it in, and then turn it clock-
2
1 wise until it stops.
1. Screw 4. Install the lens by installing the 1. Auxiliary light lens
2. Turn signal light lens screw. NOTICE: Do not over- 2. Screw
tighten the screw, otherwise the
2. Remove the burnt-out bulb by lens may break. [ECA11191] 2. Remove the burnt-out bulb by pull-
7
pushing it in and turning it counter- ing it out.
clockwise.

1. Auxiliary light bulb


7-36
U5PS29E0.book Page 37 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


3. Insert a new bulb into the socket. EAU24350
a jack either under each side of the
4. Install the lens by installing the Supporting the motorcycle frame in front of the rear wheel or under
screws. NOTICE: Do not over- Since this model is not equipped with a each side of the swingarm.
tighten the screws, otherwise centerstand, follow these precautions
the lens may break. [ECA10681] when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.

To service the front wheel


1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
7
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.

To service the rear wheel


Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

7-37
U5PS29E0.book Page 38 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24360
3. Lift the front wheel off the ground EAU51041

Front wheel according to the procedure in the


To install the front wheel
1. Lift the wheel up between the fork
previous section “Supporting the
EAU51030 legs.
To remove the front wheel motorcycle”.
2. Insert the wheel axle.
EWA10821 4. Remove the brake hose holders
3. Lower the front wheel so that it is
WARNING and reflectors by removing the
on the ground, and then put the
To avoid injury, securely support the bolts.
sidestand down.
vehicle so there is no danger of it 5. Remove the brake calipers by re-
4. Install the brake calipers by install-
falling over. moving the bolts. NOTICE: Do not
ing the bolts.
apply the brake after the brake
1. Loosen the front wheel axle pinch calipers have been removed, TIP
bolt, then the brake caliper bolts. otherwise the brake pads will be Make sure that there is enough space
2. Loosen the wheel axle with a 19- forced shut. [ECA11051] between the brake pads before install-
mm hexagon wrench. ing the brake calipers onto the brake
4 1 discs.
1 5. Install the brake hose holders and
3 reflectors by installing the bolts.
7 6. Tighten the wheel axle, the wheel
axle pinch bolt and the brake cali-
2 per bolts to the specified torques.
2
3 Tightening torques:
1. Bolt Wheel axle:
1. Brake caliper bolt 2. Brake caliper 72 Nm (7.2 m·kgf, 52 ft·lbf)
2. Wheel axle 3. Brake hose holder Front wheel axle pinch bolt:
3. Front wheel axle pinch bolt 20 Nm (2.0 m·kgf, 14 ft·lbf)
4. Reflector
Brake caliper bolt:
6. Pull the wheel axle out, and then 40 Nm (4.0 m·kgf, 29 ft·lbf)
remove the wheel.
7-38
U5PS29E0.book Page 39 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


7. Push down hard on the handlebar EAU25080

several times to check for proper Rear wheel 3 1


fork operation.
(a)
EAU25331
To remove the rear wheel
EWA10821

WARNING 4
To avoid injury, securely support the
vehicle so there is no danger of it 2
falling over.
1. Axle nut
1. Remove the drive chain cover by
2. Drive chain slack adjusting bolt
removing the quick fasteners and
3. Locknut
the bolts. 4. Alignment marks

2 2. Loosen the axle nut and the brake


caliper bracket bolt.

7
1
1

2
1. Bolt
2. Quick fastener

1. Brake caliper bracket bolt


2. Brake caliper bracket

7-39
U5PS29E0.book Page 40 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


3. Lift the rear wheel off the ground 8. Pull the wheel axle out, and then Tightening torques:
according to the procedure on remove the wheel. NOTICE: Do Locknut:
page 7-37. not apply the brake after the 16 Nm (1.6 m·kgf, 12 ft·lbf)
4. Remove the axle nut. wheel has been removed to- Axle nut:
5. Loosen the locknut on each side of gether with the brake disc, oth- 150 Nm (15 m·kgf, 108 ft·lbf)
Brake caliper bracket bolt:
the swingarm. erwise the brake caliper pistons 40 Nm (4.0 m·kgf, 29 ft·lbf)
6. Turn the drive chain slack adjust- will be forced out. [ECA11511]
ing bolts fully in direction (a). 6. Install the drive chain cover by in-
7. Push the wheel forward, tighten EAU25683
stalling the bolts and quick fasten-
To install the rear wheel
the caliper bracket bolt, and then ers.
1. Install the wheel by inserting the
remove the drive chain from the
wheel axle from the right hand
rear sprocket.
side.
TIP
Make sure that there is enough space
between the brake pads before install-
ing the wheel.
7 2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut, and then lower
the rear wheel so that it is on the
ground.
TIP 4. Adjust the drive chain slack. (See
The drive chain does not need to be page 7-26.)
disassembled in order to remove and 5. Tighten the locknuts, and then
install the rear wheel. tighten the axle nut and the brake
caliper bracket bolt to the specified
torques.

7-40
U5PS29E0.book Page 41 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU25871
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha motorcycles receive plode, causing severe injury or
a thorough inspection before shipment property damage.
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
7
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
EWA15141

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-41
U5PS29E0.book Page 42 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU42362

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
7 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
Check the battery lead connections, check the vehicle.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7-42
U5PS29E0.book Page 43 Tuesday, November 9, 2010 10:45 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWA10400

WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

7-43
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

MOTORCYCLE CARE AND STORAGE


EAU37833 EAU26044
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10772

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with plas- rosion protection spray.
tic bags after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
8 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

MOTORCYCLE CARE AND STORAGE


off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
● Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or polishing compound after ter and a mild detergent, after the
sponges which have been in washing. engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm water
cleaning products, solvent or After normal use since it increases the corrosive
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild action of the salt. [ECA10791]
movers or inhibitors, brake flu- detergent, and a soft, clean sponge, 2. After drying the motorcycle, apply
id, antifreeze or electrolyte. and then rinse thoroughly with clean a corrosion protection spray on all
● Do not use high-pressure wash- water. Use a toothbrush or bottlebrush metal, including chrome- and nick-
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt el-plated, surfaces to prevent cor-
they cause water seepage and and insects will come off more easily if rosion.
deterioration in the following ar- the area is covered with a wet cloth for
eas: seals (of wheel and swing- a few minutes before cleaning. After cleaning
arm bearings, fork and brakes), 1. Dry the motorcycle with a chamois
electric components (couplers, After riding in the rain, near the sea or or an absorbing cloth.
connectors, instruments, on salt-sprayed roads 2. Immediately dry the drive chain
8
switches and lights), breather Since sea salt or salt sprayed on roads and lubricate it to prevent it from
hoses and vents. during winter are extremely corrosive in rusting.
● For motorcycles equipped with combination with water, carry out the 3. Use a chrome polish to shine
a windshield: Do not use strong following steps after each ride in the chrome, aluminum and stainless-
cleaners or hard sponges as rain, near the sea or on salt-sprayed steel parts, including the exhaust
they will cause dulling or roads. system. (Even the thermally in-
scratching. Some cleaning com- duced discoloring of stainless-
pounds for plastic may leave steel exhaust systems can be re-
scratches on the windshield. moved through polishing.)
8-2
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM

MOTORCYCLE CARE AND STORAGE


4. To prevent corrosion, it is recom- ECA10800 EAU26203

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, ● Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
ed, surfaces. any excess. Always store your motorcycle in a cool,
5. Use spray oil as a universal clean- ● Never apply oil or wax to any dry place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover. Be
6. Touch up minor paint damage treat them with a suitable care sure the engine and the exhaust sys-
caused by stones, etc. product. tem are cool before covering the motor-
7. Wax all painted surfaces. ● Avoid using abrasive polishing cycle.
ECA10810
8. Let the motorcycle dry completely compounds as they will wear NOTICE
before storing or covering it. away the paint.
EWA11131 ● Storing the motorcycle in a
WARNING TIP poorly ventilated room or cover-
Contaminants on the brakes or tires ● Consult a Yamaha dealer for ad- ing it with a tarp, while it is still
can cause loss of control. vice on what products to use. wet, will allow water and humid-
● Make sure that there is no oil or ● Washing, rainy weather or humid ity to seep in and cause rust.
wax on the brakes or tires. climates can cause the headlight ● To prevent corrosion, avoid
● If necessary, clean the brake lens to fog. Turning the headlight damp cellars, stables (because
discs and brake linings with a on for a short period of time will of the presence of ammonia)
8 and areas where strong chemi-
regular brake disc cleaner or ac- help remove the moisture from the
etone, and wash the tires with lens. cals are stored.
warm water and a mild deter-
gent. Before riding at higher Long-term
speeds, test the motorcycle’s Before storing your motorcycle for sev-
braking performance and cor- eral months:
nering behavior. 1. Follow all the instructions in the
“Care” section of this chapter.

8-3
U5PS29E0.book Page 4 Tuesday, November 9, 2010 10:45 AM

MOTORCYCLE CARE AND STORAGE


2. Fill up the fuel tank and add fuel e. Remove the spark plug caps
TIP
stabilizer (if available) to prevent from the spark plugs, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plugs and the
storing the motorcycle.
fuel from deteriorating. spark plug caps.
3. Perform the following steps to pro- 4. Lubricate all control cables and the
tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
a. Remove the spark plug caps stand/centerstand.
and spark plugs. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
into each spark plug bore. the motorcycle so that both of its
c. Install the spark plug caps onto wheels are off the ground. Alterna-
the spark plugs, and then place tively, turn the wheels a little every
the spark plugs on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlets with plas-
d. Turn the engine over several tic bags to prevent moisture from
times with the starter. (This will entering them.
coat the cylinder walls with oil.) 7. Remove the battery and fully
8
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
turning the engine over. than 0 °C (30 °F) or more than 30
[EWA10951] °C (90 °F)]. For more information
on storing the battery, see page
7-32.

8-4
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2180 mm (85.8 in) YAMALUBE Unleaded gasoline only
Overall width: Type: Fuel tank capacity:
800 mm (31.5 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, 20.0 L (5.28 US gal, 4.40 Imp.gal)
Overall height: 20W-40 or 20W-50 Fuel reserve amount:
1290 mm (50.8 in) 3.5 L (0.92 US gal, 0.77 Imp.gal)
Seat height:
-20 -10 0 10 20 30 40 50 ˚C
Fuel injection:
825 mm (32.5 in) Throttle body:
Wheelbase: SAE 10W-30 ID mark:
1485 mm (58.5 in) SAE 10W-40 5PSC 30
Ground clearance: Spark plug(s):
160 mm (6.30 in) SAE 10W-50
Manufacturer/model:
Minimum turning radius: SAE 15W-40 NGK/DPR8EA-9
2900 mm (114.2 in) SAE 20W-40 Manufacturer/model:
Weight: DENSO/X24EPR-U9
SAE 20W-50
Curb weight: Spark plug gap:
223 kg (492 lb) 0.8–0.9 mm (0.031–0.035 in)
Recommended engine oil grade:
Engine: Clutch:
API service SG type or higher, JASO
Engine type: Clutch type:
standard MA
Liquid cooled 4-stroke, DOHC Wet, multiple-disc
Engine oil quantity:
Cylinder arrangement: Transmission:
Without oil filter element replacement:
Inline 2-cylinder Primary reduction ratio:
3.80 L (4.02 US qt, 3.34 Imp.qt)
Displacement: 1.718 (67/39)
With oil filter element replacement:
897 cm³ Final drive:
3.90 L (4.12 US qt, 3.43 Imp.qt)
Bore × stroke: Chain
92.0 × 67.5 mm (3.62 × 2.66 in)
Cooling system:
9 Secondary reduction ratio:
Coolant reservoir capacity (up to the
Compression ratio: 2.625 (42/16)
maximum level mark):
10.40 : 1 Transmission type:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Starting system: Constant mesh 6-speed
Radiator capacity (including all routes):
Electric starter Operation:
1.75 L (1.85 US qt, 1.54 Imp.qt)
Lubrication system: Left foot operation
Dry sump Air filter:
Air filter element:
Oil-coated paper element
9-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

SPECIFICATIONS
Gear ratio: Loading: Front brake:
1st: Maximum load: Type:
2.750 (33/12) 201 kg (443 lb) Dual disc brake
2nd: (Total weight of rider, passenger, cargo and Operation:
1.947 (37/19) accessories) Right hand operation
3rd: Tire air pressure (measured on cold Recommended fluid:
1.545 (34/22) tires): DOT 4
4th: Loading condition: Rear brake:
1.240 (31/25) 0–90 kg (0–198 lb) Type:
5th: Front: Single disc brake
1.040 (26/25) 225 kPa (2.25 kgf/cm², 33 psi) Operation:
6th: Rear: Right foot operation
0.923 (24/26) 250 kPa (2.50 kgf/cm², 36 psi) Recommended fluid:
Chassis: Loading condition: DOT 4
Frame type: 90–201 kg (198–443 lb) Front suspension:
Diamond Front: Type:
Caster angle: 225 kPa (2.25 kgf/cm², 33 psi) Telescopic fork
25.50 ° Rear: Spring/shock absorber type:
Trail: 290 kPa (2.90 kgf/cm², 42 psi) Coil spring/oil damper
114 mm (4.5 in) High-speed riding: Wheel travel:
Front tire: Front: 150.0 mm (5.91 in)
Type: 225 kPa (2.25 kgf/cm², 33 psi) Rear suspension:
Tubeless Rear: Type:
Size: 250 kPa (2.50 kgf/cm², 36 psi) Swingarm (link suspension)
120/70 ZR18M/C (59W) Front wheel: Spring/shock absorber type:
Manufacturer/model: Wheel type: Coil spring/gas-oil damper
DUNLOP/D220FSTJ Cast wheel Wheel travel: 9
Rear tire: Rim size: 133.0 mm (5.24 in)
Type: 18M/C x MT3.50 Electrical system:
Tubeless Rear wheel: Ignition system:
Size: Wheel type: TCI
160/60 ZR17M/C (69W) Cast wheel Charging system:
Manufacturer/model: Rim size: AC magneto
DUNLOP/D220STJ 17M/C x MT5.00

9-2
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM

SPECIFICATIONS
Battery: Fuses:
Model: Main fuse:
GT12B-4 40.0 A
Voltage, capacity: Headlight fuse:
12 V, 10.0 Ah 15.0 A
Headlight: Signaling system fuse:
Bulb type: 10.0 A
Halogen bulb Ignition fuse:
Bulb voltage, wattage × quantity: 10.0 A
Headlight: Radiator fan fuse:
12 V, 55 W × 2 20.0 A
Tail/brake light: Turn signal light and hazard fuse:
12 V, 5.0 W/21.0 W × 1 10.0 A
Front turn signal light: Fuel injection system fuse:
12 V, 10.0 W × 2 10.0 A
Rear turn signal light: Backup fuse:
12 V, 10.0 W × 2 5.0 A
Auxiliary light:
12 V, 5.0 W × 1
Meter lighting:
14 V, 2.0 W × 2
Neutral indicator light:
14 V, 1.2 W × 1
High beam indicator light:
14 V, 1.4 W × 1
Oil level warning light:
9 LED
Turn signal indicator light:
14 V, 1.2 W × 2
Engine trouble warning light:
14 V, 1.4 W × 1
Immobilizer system indicator light:
LED

9-3
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

CONSUMER INFORMATION
EAU48612 EAU26400 EAU26540

Identification numbers Vehicle identification number Model label


Record the vehicle identification num-
ber and model label information in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.
1
VEHICLE IDENTIFICATION
NUMBER: 1
1. Vehicle identification number 1. Model label

The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the seat. (See page 4-14.)
Record this number in the space pro- Record the information on this label in
MODEL LABEL INFORMATION: vided. the space provided. This information
will be needed when ordering spare
TIP
parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.

10

10-1
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

CONSUMER INFORMATION
EAU26570

Motorcycle noise regulation


(for Australia)
TAMPERING WITH NOISE CON-
TROL SYSTEM PROHIBITED:
Owners are warned that the law may
prohibit:
a. The removal or rendering inopera-
tive by any person other than for
purposes of maintenance, repair
or replacement, of any device or
element of design incorporated
into any new vehicle for the pur-
pose of noise control prior to its
sale or delivery to the ultimate pur-
chaser or while it is in use; and
b. The use of the vehicle after such
device or element of design has
been removed or rendered inoper-
ative by any person.

10

10-2
U5PS29E0.book Page 1 Tuesday, November 9, 2010 10:45 AM

INDEX
A Engine trouble warning light ....................4-4 N
Air filter element, replacing ................... 7-16 F Neutral indicator light .............................. 4-4
Auxiliary light bulb, replacing ................ 7-36 Front and rear brake pads, checking ....7-24 Noise regulation (for Australia) ............. 10-2
B Front fork, adjusting ..............................4-15 O
Battery .................................................. 7-32 Front fork, checking...............................7-31 Oil level warning light .............................. 4-4
Brake and clutch levers, Fuel .......................................................4-12 P
checking and lubricating..................... 7-29 Fuel consumption, tips for reducing ........6-3 Parking.................................................... 6-4
Brake and shift pedals, Fuel level warning indicator.....................4-4 Part locations .......................................... 3-1
checking and lubricating..................... 7-29 Fuel tank breather/overflow hose..........4-13 Pass switch............................................. 4-9
Brake fluid, changing ............................ 7-25 Fuel tank cap.........................................4-11 R
Brake fluid level, checking .................... 7-24 Fuses, replacing....................................7-33 Rear suspension, lubricating ................ 7-30
Brake lever ........................................... 4-10 H S
Brake lever free play, checking ............ 7-23 Handlebar switches .................................4-8 Safety information................................... 2-1
Brake light switches.............................. 7-23 Hazard switch..........................................4-9 Seat ...................................................... 4-14
Brake pedal .......................................... 4-11 Headlight bulb, replacing.......................7-34 Shifting.................................................... 6-2
C High beam indicator light.........................4-4 Shift pedal............................................. 4-10
Cables, checking and lubricating.......... 7-28 Horn switch .............................................4-9 Shock absorber assembly, adjusting .... 4-16
Care........................................................ 8-1 I Sidestand.............................................. 4-18
Catalytic converters .............................. 4-13 Identification numbers ...........................10-1 Sidestand, checking and lubricating ..... 7-30
Clutch lever........................................... 4-10 Ignition circuit cut-off system .................4-19 Spark plugs, checking............................. 7-9
Clutch lever free play, adjusting ........... 7-22 Immobilizer system .................................4-1 Specifications.......................................... 9-1
Coolant ................................................. 7-13 Immobilizer system indicator light ...........4-5 Starting the engine.................................. 6-1
Coolant temperature gauge.................... 4-6 Indicator lights and warning lights ...........4-4 Start switch ............................................. 4-9
Cowlings and panels, L Steering, checking ................................ 7-31
removing and installing......................... 7-8 Labels, location .......................................1-1 Storage ................................................... 8-3
D Luggage strap holders ..........................4-18 Storage compartment ........................... 4-14
Dimmer switch ........................................ 4-9 M Supporting the motorcycle .................... 7-37
Drive chain, cleaning and lubricating.... 7-27 Main switch/steering lock ........................4-2 Swingarm pivots, lubricating ................. 7-30
Drive chain slack .................................. 7-26 Maintenance and lubrication, periodic.....7-4 T
E Maintenance, emission control system ...7-3 Tachometer unit ...................................... 4-6
Engine break-in ...................................... 6-3 Matte color, caution.................................8-1 Tail/brake light bulb, replacing .............. 7-35
Engine idling speed .............................. 7-18 Model label............................................10-1 Throttle grip and cable,
Engine oil and oil filter element............. 7-10 Multi-function display...............................4-7 checking and lubricating ..................... 7-28
Engine stop switch.................................. 4-9 Throttle grip free play, checking............ 7-18
U5PS29E0.book Page 2 Tuesday, November 9, 2010 10:45 AM

INDEX
Tires ...................................................... 7-19
Tool kit .................................................... 7-2
Troubleshooting .................................... 7-41
Troubleshooting charts ......................... 7-42
Turn signal indicator lights ...................... 4-4
Turn signal light bulb, replacing ............ 7-36
Turn signal switch ................................... 4-9
V
Valve clearance .................................... 7-19
Vehicle identification number ................ 10-1
W
Wheel bearings, checking..................... 7-32
Wheel (front) ......................................... 7-38
Wheel (rear) .......................................... 7-39
Wheels .................................................. 7-21
U5PS29E0.book Page 3 Tuesday, November 9, 2010 10:45 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2010.11-0.3×1 CR
(E)

DIC183

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