Sonatrach: First Calgary Petroleums MLEG-00-FP-P-00OO64

COMPANY’S DOC. NO.
SONATRACH MLEG-00-FP-P-00OO64
First Calgary Petroleums 001411-00-DTGA-61007
JOB No. DOC. NO. REV.
032076 00-GA-E-61007 1
PROJECT SPECIFICATION
SPECIFICATION FOR
DATE 19/03/2011 SHEET 1 OF 17
BOLT TENSIONING/TIGHTENING
Prep’d Perrotta
Chk’d Palazzo
App’d Cardinali
MENZEL LEDJMET EAST PROJECT

BLOCK 405B, ALGERIE
CONTRACT SH-FCP/EPC/2009-06
SPECIFICATION FOR
Rev. Date Page Description Prep’d Chk’d App’d

A 11.06.10 All Issued for Comments Perrotta Palazzo Cardinali
Approved for Construction (Ref. CA – SA – T -
0 28/10/10 All Perrotta Palazzo Cardinali
01218)
12-15-
1 19/03/11 Approved for Construction Perrotta Palazzo Cardinali
17
This document is property of Sonatrach and First Calgary Petroleums who will safeguard its rights according to civil and penal provisions of the law.
Data file: MLEG-00-FP-P-00OO64-1.DOC

032076 00-GA-E-61007 1
SPECIFICATION FOR
DATE 19/03/2011 SHEET 2 OF 17
CONTENTS
1. INTRODUCTION 3
1.1. Project Description 3
1.2. Scope 3
1.3. Definitions and terminology 3
1.4. Codes and Standards 4
2 DESIGN 6
3 COMPONENTS 7
4 INSTALLATION 7
4.1 Pre-bolting inspection 7
4.2 Flange and Gasket Assembly 7
4.3 Stud Bolt Tightening 8
4.4 Bolt Tensioning 8
5 VENDOR DATA REQUIREMENTS LIST (VDRL) 9
APPENDIX A 10
STUD TIGHTENING PATTERN 10
APPENDIX B 11
RECOMMENDED BOLTING-UP SEQUENCE AND NUMBER OF
TOOLS TO BE APPLIED 11
APPENDIX C 12
BOLT TIGHTENING/TENSIONING CHART 12
APPENDIX D 14
BOLT TIGHTENING/TENSIONING VALUES 14

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SPECIFICATION FOR
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1. INTRODUCTION
1.1. Project Description
The Menzel Ledjmet East (MLE) gas field is a commercial project being jointly developed by
Sonatrach (SH) and First Calgary Petroleums Ltd. (FCP) now in the ENI asset. The MLE field
lies within the Ledjmet Block 405b in the Berkine Basin of Algeria approximately 220 km south-
east of Hassi Messaoud.
The development concept consists of a field gathering system, Central Processing Facility
(CPF), infrastructure, and export pipelines for sales gas, LPG, condensate and oil. Most of MLE
equipment shall be sized to cater for both MLE and the Central Area Field Complex (CAFC).
Future CAFC oil processing facilities will be built adjacent to the MLE CPF in a future phase.
The MLE Gas Plant and relevant impacted utilities (i.e. MLE NGL Recovery Plant) is to be sized
to a nominal sales gas capacity of 300 MMSCFD (guaranteed 350 MMSCFD).
The MLE project included mainly:
• No. 24 oil/gas wells

• No. 6 gas gathering Manifolds;
• A Central Processing Facility (CPF), including sales gas compression , LPG recovery ,
Oil and Condensate stabilisation products storage and pumping system
• Associated utilities
• No. 4 export pipelines for sales gas , LPG Condensate and Oil (overall 550 km)
1.2. Scope
This specification covers the procedure for tightening and tensioning the bolts of flanged
connections for use in the Menzel Ledjmet East Project.
1.3. Definitions and terminology
The following definitions are generic to the Menzel Ledjmet East Project and may not be
referred to in this document:
Project MENZEL LEDJMET EAST PROJECT in the Algerian

Sahara desert of North Africa
CA Contracting Authorities – Sonatrach / First Calgary

Petroleums Ltd. jointly associated. (hereinafter referred as
CA)
CONTRACTOR (or SA) Saipem SpA who carry out the engineering, procurement,
construction and commissioning (EPC) of those elements of
the project and includes the CONTRACTOR's personal
representative, successors and permitted assignees.
(hereinafter referred as SA)

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SPECIFICATION FOR
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Supply equipment, materials and/or services included in the scope

of this specification
SUPPLIER party which supplies equipment, materials and/or services

as specified by SA in the scope of supply
Sub-supplier (or Sub-vendor) any Sub-supplier used by the SUPPLIER, and approved by
SA and CA, to supply equipment, materials and/or services
to be included in the supply
Facilities the facilities which will be reinstated, constructed and/or

installed under the project
Site any place in Menzel Ledjmet Facilities where the facilities

will be reinstated, constructed and/or installed
Material Requisition Package the technical package provided by SA to the Supplier for
material requisition (hereinafter referred as MRQ)
The word “shall” is to be understood as a mandatory requirement.
The word “should” is to be understood as strongly recommended.
The word “may” is to be understood as an action to be undertaken at the Supplier’s discretion.
1.4. Codes and Standards
1.4.1 General
The design, construction and supply of the equipment shall be in accordance with the latest
revisions of the following specifications, data sheets, codes and standards.
The National & International Codes and Standards applicable to the design and fabrication shall
be the latest revisions available at the time of EPC Contract award (February 2009).
1.4.2 Order of Precedence
In the event of any conflict between this specification and the documents listed herein, the
decreasing order of precedence shall be:
1. Algerian Government Legislation

2. This Specification
3. Referenced Project Specifications
4. Referenced Codes, Standards and Regulations (latest edition)
1.4.3 Algerian Government Requirements
The design shall meet the requirements and regulations of the Algerian Government and
Sonatrach including all laws, decrees and ordinances.
Among others, for Plant piping the following Algerian regulation shall be followed

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Document Number Description

Decree N° 90 245 Decret executive n° 90-245 du 18 aout 1990
portant reglementation des appareils a
pression de gaz
Gas Safety Regulations for Transportation Pipelines

Intended for Combustible Gases, 1991,
Appendix1.
LPG Safety Regulations for Pressurised Liquefied

Hydrocarbon Pipelines, 1991, Appendix 2.
Oil / Condensate Safety Regulations for Liquid Hydrocarbon

Pipelines, 1991, Appendix 3.
1.4.4 Codes and Standards
American Petroleum Institute(API)
API 6A/ ISO Petroleum and Natural Gas Industries - Drilling and Production
10423 Equipment - Wellhead and Christmas Tree Equipment
American Society of Mechanical Engineers (ASME)
ASME B&PV Pressure Vessels

Sect. VIII, Div. 1
ASME B 1.20.1 Pipe Threads General Purpose (Inch)
ASME B1.20.1 Pipe Threads
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.47 Large Diameter Steel Flanges
ASME B31.3 Process Piping
ASME B107.14 Hand Torque Tools

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2 DESIGN
2.1 The calculation for minimum bolt load has been based on ASME Boiler and
Pressure Vessel Code, Section VIII, Division 1, Pressure Vessels: Appendix S,
Design Considerations for Bolted Flange Connections.
2.2 Bolt Stresses have been compared against the Design Stress Values for Bolting
Materials found in ASME B31.3 Table A-2.
2.3 The bolt loads to be applied have been selected to satisfy the following conditions:
• Applied tensioning loads must be higher than the minimum design loads
• Bolt load must ensure joint tightness under operating and hydrotest conditions
Recommended tensioning loads have been selected to induce a tensile stress

equal to 0.4 SMYS. Maximum applied loads shall not exceed values which induce
a tensile stress equal to 0.5 SMYS.
2.4 Torque values have been evaluated using the standard API 6A/ISO 10423, Annex
D, approach with a coefficient of friction equal to 0.13.
2.5 Tensioning loads and torque values are reported in Appendix D.
2.6 In preparation for the application of bolt tensioning equipment, the following
information shall be available for each flange of the equipment to be tightened:
• Required bolt stress, from the flange calculation, load factor and hydraulic
pressure(s).
• Tool size and number of tools to be applied.
• The maximum work load that can be applied by the tool at maximum pressure.
• Provision of bolts with extra threaded lengths for attachment of the bolt
tensioners.

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3 COMPONENTS
For this specification, components shall consist of flanges, gaskets, bolting and
lubricants for bolting.
Lubricants used for bolting shall be anti-seize lubricants suitable for the operating
temperature of the piping.
4 INSTALLATION
4.1 Pre-bolting inspection
SUB - CONTRACTOR shall:

Inspect the gasket material for possible defects such as bends or creases.
Inspect the mating flanges for dirt, mechanical damage and corrosion and use
a suitable solvent to clean the surfaces. The contact area of the flanges shall
be free from excessive pitting, radial tool marks and scratches.
Inspect the studs and nuts. They shall be free of dirt and corrosion, be straight
and the threads free from nicks, burrs and chips.
Ensure that mating flanges are under no external strain and are properly
aligned.
4.2 Flange and Gasket Assembly
SUB - CONTRACTOR shall use the following procedure steps:
• Align the flanges properly. The bolt holes shall match so the studs can be
inserted freely.
• Refer to Appendix A of this specification, “Stud Tightening Pattern.” Use for
studs in positions 1, 2, 3 and 4 as centering guides for the gasket. In the case
of spiral wound gaskets, insure that the centering ring is at all points within the
outside diameter of the raised face. Clamp securely in place.
• Insert the balance of the studs. Apply a suitable lubricant (heavy graphite and
oil mixture) to the threads, the face of the nut that contacts the flange.
• Finger tighten all studs and nuts. Center studs between nuts so an equal
number of threads project at each end. When tensioning is required a threaded
length of one (1) times bolt diameter should protrude at the end where the bolt
tensioner is to be placed.
• The gasket shall be properly handled to avoid and/or minimize damage to it,
prior to installation.

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4.3 Stud Bolt Tightening
Bolt tightening shall be applied in accordance with Bolt Tightening/Tensioning

Chart in Appendix D and/or specific equipment specifications.
For bolt sizes 1 inch and smaller, a manual torque wrench may be used. For
larger bolts, a suitable hydraulic torque wrench should be used, i.e., Ingersoll-Rand
or approved equal.
Use the final torque values specified in Appendix D. SUB - CONTRACTOR should
torque the nuts not more than 30 percent of the final torque value on the first pass,
then follow the tightening sequence from Appendix A.
SUB - CONTRACTOR shall make the second pass. Following the same sequence,
torque the nuts not more than 60 percent of the final torque value.
SUB - CONTRACTOR shall make the final pass and bring the nuts up to the final
torque value. Following the same sequence.
Repeat the last step again after 24 hours.
4.4 Bolt Tensioning
Bolt tensioning shall be applied in accordance with Bolt Tightening/Tensioning

Chart in Appendix D and/or specific equipment specifications.
The application of bolt-tensioning equipment shall be in strict accordance with the

Manufacturer’s instruction manual and safety procedures.
The personnel using the equipment shall be adequately trained in its application.
The tensioning of the bolts is carried out in a number of stages or cycles,

depending on the number of tools that can be applied simultaneously. See
Appendix B for bolting-up sequence.
To facilitate loosening of the nuts when required at some later date, it will be
necessary to treat the thread of the bolts with a suitable lubricant before fitting the
nuts. The Manufacturer’s instructions shall always take preference.
All relevant information and bolt tensioning details shall be recorded for such
application for subsequent reference and reapplication.

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5 VENDOR DATA REQUIREMENTS LIST (VDRL)
The SUB - CONTRACTOR shall provide the following information.
• Equipment Description – SUB - CONTRACTOR shall provide a detailed

description of the equipment, including lubricants.
• Compliance Reports - A method shall be devised which documents compliance
with the instructions in SECTION 4 “INSTALLATION”, including the 24 hour re-
check.
• Bolt Tightening/Tensioning Records - A record of bolt tightening/tensioning by
joints and line numbers shall be maintained.
• Report – SUB – CONTRACTOR will make a report with the following
information: (equipment or ISO drw number, flange connection number, piping
class, condition of the flange face, deviation of plan parallel, misalignement,
condition of gasket, bolt size, tools used number with date of certificate).
CATEGORY SIZE TIME SCHEDULE
POS. DESCRIPTION A R I For review Final issue

Copies Solar Copies Solar
No. type days No. days
type |
1 EQUIPMENT DESCRIPTION X A3/A4 4P 21
2 LUBRICANTS TYPE X A3/A4 4P 21 4P 21
3 COMPLIANCE REPORT X A3/A4 4P 21
4 BOLT X A3/A4 4P 21
TIGHTENING/TENSIONING

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APPENDIX A
STUD TIGHTENING PATTERN
1
26 5
20 9
1
20 5
13
16
16 1 9
16 5
12 1 17
12 9 13
12
12 5
8 8 8 8 5 9 13 17 21
8
4 4 4 4 4 4 3 3 3 3 3 3
10 6 7 7 7
14 7 7
18
22
2
6 11
11 11 11
10
14 2
18
6 15
2 15 15
10
14
6 19
2
19
10
6 23
2

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APPENDIX B
RECOMMENDED BOLTING-UP SEQUENCE AND NUMBER OF TOOLS TO BE

APPLIED
Number of Bolts in Flange Number of Tensioners
No. of bolts in flange No. of tensioners to use

64 16
48 12
36 12
24 and less on a 50% basis
Bolting sequence for 36 bolt flanges

using 12 tensioners
2 3 1
1 2
3 3
2 1
2
1
3 3
2 1
1 2
3 3
2 1
1 2
3 3
2 1
1 2
3 3
2 1
1 3 2

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APPENDIX C
BOLT TIGHTENING/TENSIONING CHART

Flange rating (#) (Notes 1 through 4)
flange 150 300 600 900 2500
size no. of d Note no. of d Note no. of d Note no. of d Note nr. of d Note
(NPS) bolts in No. bolts in No. bolts in No. bolts in No. bolts mm No.
1/2 4 ½ 1 4 1/2 1 4 1/2 1 4 3/4 1 4 3/4 1

3/4 4 ½ 1 4 5/8 1 4 5/8 1 4 3/4 1 4 3/4 1
1 4 ½ 1 4 5/8 1 4 5/8 1 4 7/8 1 4 7/8 1
1 1/2 4 ½ 1 4 3/4 1 4 3/4 1 4 1 1 4 1 1/8 1
2 4 5/8 1 8 5/8 1 8 5/8 1 8 7/8 2 8 1 2
3 4 5/8 1 8 3/4 1 8 3/4 1 8 7/8 2 8 1 1/4 2
4 8 5/8 1 8 3/4 1 8 7/8 1 8 1 1/8 2 8 1 1/2 3
6 8 3/4 1 12 3/4 1 12 1 1 12 1 1/8 2 8 2 3
8 8 3/4 1 12 7/8 1 12 1 1/8 1 12 1 3/8 2 12 2 3
10 12 7/8 1 16 1 1 16 1 1/4 1 16 1 3/8 2 12 2 1/2 3
12 12 7/8 1 16 1 1/8 1 20 1 1/4 1 20 1 3/8 2 12 2 3/4 3
14 12 1 1 20 1 1/8 1 20 1 3/8 1 20 1 1/2 3
16 16 1 1 20 1 1/4 1 20 1 1/2 3 20 1 5/8 3
18 16 1 1/8 1 24 1 1/4 1 20 1 5/8 3 20 1 7/8 3
20 20 1 1/8 1 24 1 1/4 1 24 1 5/8 3 20 2 3
24 20 1 1/4 1 24 1 1/2 3 24 1 7/8 3 20 2 1/2 3
26 24 1 1/4 2 28 1 5/8 3 28 1 7/8 3 20 2 3/4 3
28 28 1 1/4 2 28 1 5/8 3 28 2 3 20 3 3
30 28 1 1/4 2 28 1 3/4 3 28 2 3 20 3 3
32 28 1 1/2 3 28 1 7/8 3 28 2 1/4 3 20 3 1/4 3
36 32 1 1/2 3 32 2 3 28 2 1/2 3 20 3 1/2 3
40 36 1 1/2 3 32 1 5/8 3 32 2 1/4 3 24 3 1/2 3
42 36 1 1/2 3 32 1 5/8 3 28 2 1/2 3 24 3 1/2 3
46 40 1 1/2 3 28 1 7/8 3 32 2 1/2 3
48 44 1 1/2 3 32 1 7/8 3 32 2 3/4 3
52 44 1 3/4 3
56 48 1 3/4 3
Flange rating (#)

(Notes 1 through 4)
Flange API 10000
Size no. of d Note
(IPS) bolts in No.
1 13/16 8 3/4 2
2 1/16 8 3/4 2
2 9/16 8 7/8 2
3 1/16 8 1 2
4 1/16 8 1 1/8 2
5 1/8 12 1 1/8 2
7 1/16 12 1 1/2 3
9 16 1 1/2 3
11 16 1 3/4 3
13 5/8 20 1 7/8 3
16 3/4 24 1 7/8 3
18 3/4 24 2 1/4 3

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Bolt Torquing/Tensioning Notes:

1. No Torquing/Tensioning required.
2. Torquing required for all Services.
3. Tensioning required for all Services.
4. Unless indicated otherwise in the above chart, the following bolt-tensioning criteria shall apply:
• Bolt sizes ≥ 1-1/2” in all Services for ratings Class 1500 and above.
• Bolt sizes ≥ 2” in all Services and ratings.
5. In addition to the above tensioning criteria, the application of bolt-tensioning equipment is recommended for the
following bolted flange connections:
Bolt sizes > 1” in critical applications.
NOTE: Torque all bearing line bolting in critical applications1.
___________________________________
1
Critical Applications are considered to be:
- Joints exposed to frequent changes in temperature and pressure.
- Flanged connections that continue to leak after repeated application of conventional methods.

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APPENDIX D
BOLT TIGHTENING/TENSIONING VALUES

RECOMMENDED VALUES - BOLT STRESS = 0,5 SMYS
A 193 B7 / A320 L7 A 320 L7M A 193 B8M Cl. 2 A 453 Gr.660 A F468 T
BOLT STRESS= 52,5 ksi BOLT STRESS= 40 ksi BOLT STRESS= 47,5 ksi BOLT STRESS= 42,5 Ksi BOLT STRESS= 20,5 ksi
Nominal
Tensioning Required Tensioning Required Tensioning Required Tensioning Required Tensioning Required
Bolt load Torque load Torque load Torque load Torque load Torque
Diameter
F M F M F M F M F M
in lb ft.lbs lb ft.lbs lb ft.lbs lb ft.lbs lb ft.lbs
1/2 7.450 59 5.676 45 6.740 53 6.031 48 2.909 23
5/8 11.865 117 9.040 89 10.735 106 9.605 94 4.633 46
3/4 17.559 206 13.378 157 15.887 186 14.215 166 6.856 80
7/8 24.241 330 18.469 251 21.932 298 19.624 267
1 31.802 494 24.230 376 28.773 447 25.744 400
1 1/8 41.499 719 31.618 548 37.547 651 33.594 582
1 1/4 52.485 1.301 39.988 765 47.486 908 42.487 813
1 3/8 64.759 1.355 49.340 1.032 58.591 1.226 52.424 1.097
1 1/2 78.322 1.779 59.674 1.356 70.862 1.610 63.403 1.441
1 5/8 93.173 2.284 70.989 1.740 84.299 2.067 75.426 1.849
1 3/4 109.313 2.877 83.286 2.192 98.902 2.603 88.491 2.329
1 7/8 126.741 3.563 96.565 2.715 114.671 3.224 102.600 2.884
2 145.458 4.351 110.825 3.315 131.605 3.936 117.752 3.522
2 1/4 186.758 6.384 142.292 4.864 168.972 5.776 151.185 5.065
2 1/2 233.212 8.652 177.685 6.592 211.001 7.828 188.791 7.004
2 3/4 284.820 11.783 217.006 8.978 257.694 10.661 230.586 9.383
3 341.582 15.360 260.253 11.703 309.050 13.897 276.519 12.247
3 1/4 403.498 19.594 307.427 14.929 365.070 17.728 326.642 15.641
3 1/2 470.569 24.543 358.529 18.699 425.753 22.206 380.937 19.610
3 3/4 542.794 30.261 413.557 23.056 491.099 27.379 439.404 24.200
4 620.172 36.805 472.512 28.042 561.108 33.299 502.044 29.454
F M F M F M F M F M
in N N*m N N*m N N*m N N*m N N*m
1/2 32.957 86 25.175 66 29.982 78 26.827 65 12.940 31
5/8 52.491 168 40.097 128 47.752 152 42.727 128 20.610 62
3/4 77.861 293 59.340 224 70.668 266 63.232 226 30.500 109
7/8 107.241 466 81.920 356 97.560 424 87.294 362
1 140.689 694 107.470 530 127.988 631 114.520 542
1 1/8 183.589 1006 140.241 768 167.015 915 149.440 789
1 1/4 232.189 1.400 177.367 1.069 211.227 1.273 189.000 1.102
1 3/8 286.490 1.884 218.846 1.439 260.626 1.714 233.201 1.487
1 1/2 346.491 2.468 264.681 1.885 315.211 2.245 282.041 1.953
1 5/8 412.193 3.162 314.870 2.415 374.981 2.876 335.522 2.507
1 3/4 483.595 3.975 369.413 3.036 439.937 3.616 393.643 3.157
1 7/8 560.698 4.916 428.311 3.755 510.079 4.472 456.404 3.911
2 643.501 5.994 491.563 4.579 585.407 5.453 523.805 4.775
2 1/4 826.209 8.608 631.132 6.575 751.620 7.831 672.528 6.868
2 1/2 1.031.718 11.871 788.118 9.068 938.577 10.799 839.812 9.496
2 3/4 1.260.030 15.889 962.523 12.137 1.146.277 14.454 1.025.655 12.722
3 1.511.143 20.711 1.154.345 15.821 1.374.720 18.841 1.230.060 16.605
3 1/4 1.784.058 26.421 1.363.586 20.183 1.623.907 24.036 1.453.025 21.207
3 1/2 2.081.775 33.094 1.590.245 25.280 1.893.837 30.106 1.694.550 26.589
3 3/4 2.401.294 40.805 1.834.321 31.170 2.184.510 37.121 1.954.636 32.811
4 2.743.614 49.628 2.095.816 37.910 2.495.927 45.148 2.233.283 39.936
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APPENDIX D (cont’d)

RECOMMENDED VALUES - BOLT STRESS = 0,4 SMYS
A 193 B7 / A320 L7 A 320 L7M A 193 B8M Cl. 2 A 453 Gr. 660 A F468 T
BOLT STRESS= 42 ksi BOLT STRESS= 32 ksi BOLT STRESS= 38 ksi BOLT STRESS= 34 ksi BOLT STRESS= 16,4 ksi
Nominal
Tensioning Required Tensioning Required Tensioning Required Tensioning Required Tensioning Required
Bolt load Torque load Torque load Torque load Torque load Torque
Diameter
F M F M F M F M F M
in lb ft.lbs lb ft.lbs lb ft.lbs lb ft.lbs lb ft.lbs
1/2 5.960 47 4.541 36 5.392 43 4.825 38 2327 18
5/8 9.492 93 7.232 71 8.588 84 7.684 76 3706 36
3/4 14.047 164 10.703 125 12.710 149 11.372 133 5485 64
7/8 19.393 264 14.776 201 17.546 239 15.699 214
1 25.441 395 19.384 301 23.018 358 20.595 320
1 1/8 33.199 575 25.295 438 30.037 521 26.875 466
1 1/4 41.988 803 31.991 612 37.989 727 33.990 650
1 3/8 51.807 1.084 39.472 826 46.873 981 41.939 877
1 1/2 62.657 1.424 47.739 1.085 56.690 1.288 50.723 1.152
1 5/8 74.538 1.827 56.791 1.392 67.440 1.653 60.341 1.479
1 3/4 87.450 2.301 66.629 1.753 79.122 2.082 70.793 1.863
1 7/8 101.393 2.850 77.252 2.172 91.737 2.579 82.080 2.307
2 116.367 3.480 88.660 2.652 105.284 3.149 94.202 2.818
2 1/4 149.406 5.107 113.833 3.891 135.177 4.621 120.948 4.052
2 1/2 186.569 6.922 142.148 5.274 168.801 6.262 151.032 5.603
2 3/4 227.856 9.427 173.604 7.182 206.155 8.529 184.455 7.506
3 273.266 12.288 208.202 9.362 247.240 11.117 221.215 9.797
3 1/4 322.799 15.675 245.942 11.943 292.056 14.183 261.313 12.513
3 1/2 376.455 19.634 286.823 14.960 340.602 17.764 304.749 15.688
3 3/4 434.235 24.209 330.846 18.445 392.879 21.903 351.523 19.360
4 496.138 29.444 378.010 22.433 448.887 26.639 401.635 23.563
F M F M F M F M F M
in N N*m N N*m N N*m N N*m N N*m
1/2 26.366 69 20.140 53 23.985 63 21.461 52 10352 25
5/8 41.993 134 32.078 102 38.201 122 34.182 102 16488 49
3/4 62.145 234 47.472 179 56.534 213 50.585 180 24400 87
7/8 85.793 373 65.536 285 78.048 339 69.835 290
1 112.551 555 85.976 424 102.390 505 91.616 434
1 1/8 146.871 805 112.193 615 133.612 732 119.552 631
1 1/4 185.751 1.120 141.893 855 168.982 1019 151.200 881
1 3/8 229.192 1.507 175.077 1.151 208.501 1.371 186.561 1.190
1 1/2 277.193 1.975 211.745 1.508 252.169 1.796 225.633 1.562
1 5/8 329.754 2.530 251.896 1.932 299.985 2.301 268.418 2.006
1 3/4 386.876 3.180 295.530 2.429 351.950 2.893 314.915 2.526
1 7/8 448.558 3.932 342.649 3.004 408.063 3.577 365.123 3.129
2 514.801 4.795 393.251 3.663 468.326 4.362 419.044 3.820
2 1/4 660.967 6.886 504.905 5.260 601.296 6.265 538.023 5.494
2 1/2 825.375 9.497 630.495 7.254 750.862 8.639 671.849 7.597
2 3/4 1.008.024 12.711 770.018 9.710 917.022 11.564 820.524 10.177
3 1.208.914 16.569 923.476 12.657 1.099.776 15.073 984.048 13.284
3 1/4 1.428.046 21.137 1.090.869 16.146 1.299.125 19.229 1.162.420 16.965
3 1/2 1.665.420 26.475 1.272.196 20.224 1.515.069 24.085 1.355.640 21.271
3 3/4 1.921.035 32.644 1.467.457 24.936 1.747.608 29.697 1.563.709 26.249
4 2.194.891 39.702 1.676.653 30.328 1.996.741 36.118 1.786.626 31.949

Sonatrach: First Calgary Petroleums MLEG-00-FP-P-00OO64

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Sonatrach: First Calgary Petroleums MLEG-00-FP-P-00OO64

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COMPANY’S DOC. NO.

MENZEL LEDJMET EAST PROJECT

Rev. Date Page Description Prep’d Chk’d App’d

Data file: MLEG-00-FP-P-00OO64-1.DOC

5 VENDOR DATA REQUIREMENTS LIST (VDRL) 9

Data file: MLEG-00-FP-P-00OO64-1.DOC

1.1. Project Description

The MLE project included mainly:

• No. 24 oil/gas wells

1.3. Definitions and terminology

Project MENZEL LEDJMET EAST PROJECT in the Algerian

CA Contracting Authorities – Sonatrach / First Calgary

Data file: MLEG-00-FP-P-00OO64-1.DOC

Supply equipment, materials and/or services included in the scope

SUPPLIER party which supplies equipment, materials and/or services

Facilities the facilities which will be reinstated, constructed and/or

Site any place in Menzel Ledjmet Facilities where the facilities

The word “shall” is to be understood as a mandatory requirement.

The word “should” is to be understood as strongly recommended.

The word “may” is to be understood as an action to be undertaken at the Supplier’s discretion.

1.4. Codes and Standards

1.4.2 Order of Precedence

1. Algerian Government Legislation

1.4.3 Algerian Government Requirements

Data file: MLEG-00-FP-P-00OO64-1.DOC

Document Number Description

Gas Safety Regulations for Transportation Pipelines

LPG Safety Regulations for Pressurised Liquefied

Oil / Condensate Safety Regulations for Liquid Hydrocarbon

1.4.4 Codes and Standards

American Petroleum Institute(API)

American Society of Mechanical Engineers (ASME)

ASME B&PV Pressure Vessels

Data file: MLEG-00-FP-P-00OO64-1.DOC

Recommended tensioning loads have been selected to induce a tensile stress

2.5 Tensioning loads and torque values are reported in Appendix D.

Data file: MLEG-00-FP-P-00OO64-1.DOC

4.1 Pre-bolting inspection

SUB - CONTRACTOR shall:

4.2 Flange and Gasket Assembly

SUB - CONTRACTOR shall use the following procedure steps:

Data file: MLEG-00-FP-P-00OO64-1.DOC

4.3 Stud Bolt Tightening

Bolt tightening shall be applied in accordance with Bolt Tightening/Tensioning

Repeat the last step again after 24 hours.

4.4 Bolt Tensioning

Bolt tensioning shall be applied in accordance with Bolt Tightening/Tensioning

The application of bolt-tensioning equipment shall be in strict accordance with the

The tensioning of the bolts is carried out in a number of stages or cycles,

Data file: MLEG-00-FP-P-00OO64-1.DOC

5 VENDOR DATA REQUIREMENTS LIST (VDRL)

The SUB - CONTRACTOR shall provide the following information.

• Equipment Description – SUB - CONTRACTOR shall provide a detailed

CATEGORY SIZE TIME SCHEDULE

POS. DESCRIPTION A R I For review Final issue

2 LUBRICANTS TYPE X A3/A4 4P 21 4P 21

3 COMPLIANCE REPORT X A3/A4 4P 21

Data file: MLEG-00-FP-P-00OO64-1.DOC

STUD TIGHTENING PATTERN

Data file: MLEG-00-FP-P-00OO64-1.DOC

RECOMMENDED BOLTING-UP SEQUENCE AND NUMBER OF TOOLS TO BE

Number of Bolts in Flange Number of Tensioners

No. of bolts in flange No. of tensioners to use