Sona 1 - Mineral Oil System

Cooling water Chilled water

181 Pressure switch 181C Design: 7°C
Design: 125°C Design: 95°C Design: 32°C pressure<0.8bar (21 plates)
steam+hexane Actual: 117C Actual: 39C (21 plates) Actual: 33°C Actual: 18°C
→ alarm Actual: 15°C

flowmeter
mineral oil+ mineral oil
air
hexane Chilled water
Design:14°C Design: 18°C
Cooling water Design: 50°C Actual: 20C
180 steam Actual:27°C
Design: 39°C Actual: 37C
-420mhg (453.3mbar) Design: 143°C
Actual: 38°C
Actual: 124'C

mineral oil steam

Actual: 1bar 120

181D air
18 plates Design: 31C +
Actual: 39C hexane

cooler
Consensate 30
Design: 143'C Design: 115C condenser
Actual: 122'C Actual: 86C 20C

P180 Design: 120C mineral oil

Actual: 107C +
hexane
181B Design: 26C P120
(113 plates) Actual: 31C
Sona 2 - Mineral Oil System
Date : 7/10/2021
Actual:: 110-113'C Time 3pm

C051 mineral oil+

hexane mineral oil

Steam : 2 Bar Absorption

Actual: 15-18'C
column
C050
Steam : Absorption
1 Bar Actual: (40-44)C C055 column
No oriffice C053 C052

Chilled water in
Actual: (10) °C

(26'C-32'C)
Actual: (66 - 74)C C054 (27'C-34'C)
Chilled water out
Actual: 14°C
C076

Oil % -99.4 Actual: (85-92)C C077

Hex %- 0.6
mineral oil
+
hexane
Actual: (26 -30)C flow rate
3000L/hr Actual: (26-30)C
Oil % -96.4
Hex %-3.6
1. Chiller System
Sona 1 Sona 2
Chilled water inlet temperature 16 17 - 19
Chilled water outlet temperature 19 23 - 25
Chilled spray inlet temperature 20
Chilled spray outlet temperature 22

3. Vacuum System

Sona 1 Sona 2
Ejector 41/506 C104
Years Mac-2012 Mac-2012
Suction vacuum (-mmhg) Designed 720 (53mbar) 720 (53mbar)
Actual 620 690
Unload / Blind 700 760

Ejector 41/520 C021

Years Mac-2012 Mac-2012
Suction vacuum (-mmhg) Designed 660 (133mbar) 602 (210mbar)
Actual 520 640
Unload 660 760

Ejector 41/19 C038

Years Jun-11 Mac-2012
Suction vacuum (-mmhg) Designed 550 (280mbar) 440 (427mbar)
Actual 420 400
Unload 520 450

Ejector - C039
Years Feb-11
Suction vacuum (-mmhg) Designed 527 (310mbar)
Actual 480
Unload 590

Ejector 41/23 C040 (Old Ejector)

Years Mac-2012 Oct-12
Suction vacuum (-mmhg) Designed 705 (73mbar) 707 (70mbar)
Actual 500 520
Unload 650 600

4. Heat Exchanger System

Sona 1 Sona 2
PHE 181B C054
Years Aug-12 Mac-12
Designed Actual Designed Actual Actual (New PHE)
Hot Side (Mineral Oil) Inlet temperature 120 107 120 90-95 94-98
Outlet temperature 31 39 31 56-58 40-44
Cold Side (Mineral Oil) Inlet temperature 26 31 26 26-30
Outlet temperature 115 86 115 74-78 86-88

PHE 181D NA
Years Jan-11
Designed Actual Designed Actual
Hot Side (Steam) Inlet temperature 143 124
Outlet temperature 143 122
Cold Side (Mineral Oil) Inlet temperature 115 86
Outlet temperature 125 117

PHE 181A NA
Years Jan-11
Designed Actual Designed Actual
Hot Side (Mineral Oil) Inlet temperature 95 39
Outlet temperature 50 37
Cold Side (Cooling Water) Inlet temperature 32 33
Outlet temperature 39 38

PHE 181C C055

Years Jan-11 Mac-12
Designed Actual Designed Actual Actual (New PHE)
Hot Side (Mineral Oil) Inlet temperature 50 37 34 56-58 40-44
Outlet temperature 18 20 17 20-25
Cold Side (Chilled Water) Inlet temperature 7 18 16 18-21
Outlet temperature 14 27 21 25