Professional Documents
Culture Documents
Input :
Sl. No. Inputs Source
1. Calibration Schedule Electrical Deapartment
2. Calibration Record Electrical Maintenance
3. Tool Set Electrical Maintenance
4. Spares Stores and Electrical Maintenance
5. Consumables (Cotton Clothes, PVC Electrical Maintenance
Tape
6. PPE (Gloves, Helmet, Shoes, etc.) Electrical Maintenance
7. Data Sheet Electrical Department
8. Formats, Files, Check lists, Log As issued to department
Books and Registers
9. Quality Manual, EMS Manual QMS and EMS Document issued to
Process flow chart department
RESPONSIBILITY:
DESCRIPTION OF ACTIVES:
1. Calibration
CROSS REFERENCE :
Output:
Prepared by(HOD) Approved By (Head-Opn) Issued by(M R-QMS)
Annexure 1
Work Instruction for Dismantling of Equipment
Annexure 2
Work Instruction for Assembly of Equipment
Annexure 3
Work Instruction for Welding
1. Check the Welding cable for good condition and not to create a tripping hazard.
2. Keep area clean and free of grease, oil and other flammable material.
3. Before welding work make a visual inspection of all equipment for damage.
4. Ensure the earthen cable is properly fixed.
5. Check that the area is well ventilated and fume extracting passes available.
6. Faulty equipment not to be used. Immediately report suspect equipment to
Supervisor/ Shift Incharge.
7. Carry out the Welding activity is carried out with appropriate welding electrode as
per the fabrication drawing/ sample. Ensure proper current setting as per the
welding requirement.
Sl. No Type of Welding Type of Current Range Remarks
recommended
welding electrode
8. Ensure proper Fire Fighting equipment and Guard person as per the requirement.
9. Wear required PPEs (Gloves, Helmet, Shoes, and Mouth Mask, Goggles etc.).
10. HOD/supervisor checks and signs for work completion in the check-sheet.
11. Hang up welding cable and screen properly on the stand after completion of
activity.
12. Complete the respective equipment logs, history cards
Annexure 4
Work Instruction for Cutting
a. Check the Gas hoses for good condition and not to create a tripping hazard.
b. Keep area clean and free of grease, oil and other flammable material.
c. Before lighting up make a visual inspection of all equipment for damage.
d. Check that the area is well ventilated and fume extracting passes available.
e. Do not use Faulty equipment. Report suspect equipment to Supervisor/Shift
Incharge.
f. Carry out Gas Cutting activity as per the drawing/sample/ instruction from
supervisor. Ensure proper flame setting.
g. Ensure availability of proper Fire Fighting equipment and Guard person as per
the requirement.
h. Wear required PPEs (Gloves, Helmet, Shoes, and Mouth Mask, Goggles etc.).
i. Supervisor checks the work completion and signs on the check-sheet.
j. Hang up welding blowpipe and hoses properly on the trolley stand after
completion of activity.
k. Complete respective equipment logs, history cards after completion of work.
Annexure 5
Work Instruction for Grinding
Annexure 6
Work Instruction for Lubrication
Annexure 7
Work Instruction for Change of Oil