Sliding Davit With Self Powered Cradle Technical Passport - Rev A

Schedule 3
Technical Passport Cover

TECHNICAL PASSPORT
(Incorporating Specifications, Log Book and Records)
Cox Gomyl Middle East L.L.C.
BUILDING MAINTENANCE UNIT

Sliding Davit w/ Self-Powered Cradle
CERTIFICATE
(Certificate designation)
(Registration number)
(City and year of development of the Certificate)

Sliding Davit w/ Self-Powered Cradle – Technical Passport
NOTICE TO THE FACADE HOIST OWNER!
1. The Certificate is published in hard cover on 297x210 mm or 210x149 mm format pages.

2. The Certificate shall always be with the owner or the organisation which has hired the facade
hoist together with the owner's functions.
3. The hoist is to be registered with a territorial State Mining technical Inspectorate body.
4. An operating permit is issued according to the procedure established by Russia's State Mining
Technical Inspectorate.
5. If repair is carried out, the organization which performed that repair should record in the
Certificate the information on the nature of that repair or replacement of any BMU components.
6. On the transfer of ownership this Certificate is to be delivered with the hoist.
Page 2 of 42
Certificate Page 1
General View Photos / Drawing
Sliding Davit (Front View) Sliding Davit (Rear View)
Sliding Davit at Parking Self-Powered Cradle

Page 3 of 42
SLIDING DAVIT
PLAN
0
1
0 0
3 2
0
4
0 0
6 5
0 ELEVATION FRONT VIEW

7
No. Part Description

0 Jib
1
0 Screw Jack Assembly
2
0 Insert (Mast)
3
0 Sub-frame Assembly
4
0 Drive Wheel Assembly
5
0 Idler Wheel Assembly
6
0 I-Beam track
7
ELEVATION (AT WORKING POSITION)
Page 4 of 42
SELF-POWERED CRADLE W/ BABY CAGE ATTACHMENT

1 0
7 8
NO. CRADLE PART DESCRIPTION NO. CRADLE PART DESCRIPTION
0 Wire Rope (Suspension + Safety) 1 Aluminium Floor & Wall Panels

1 0
0 Striker Plate 1 Step
2 1 0
0 Traction Hoist 1 Bump Roller 6
3 2
0 Full Up & Ultimate full up limit switch 1 Castor Wheel
4 3
0 Safety Harness Attachment Bolt 11 Bottom trip bar
5 46 1
2
0 Control Box 16 Bottom trip bar limit switch
6 5
0 Wire Winder with safety Cover 0 1 Baby Cage assembly
7 2 6
0 Cable Bin 0 1 0 Counter weight
8 1 7 4
0 Steel Pick Up frame
9
0 1
3 0
1
0 1
0
9 5
0
7
1
3 1 1
5 4
Page 5 of 42
SELF-POWERED CRADLE
0
8
0
6
1
0 2
2
0 0
1 4
0
3
1
0
0 0
NO. CRADLE PART DESCRIPTION NO. 1 CRADLE PART DESCRIPTION
9 5
1
0 Wire Rope (Suspension + Safety)
0 0 Steel Pick Up frame
1 7 9
0 Striker Plate 1 Aluminium Floor & Wall Panels
2 0
0 Traction Hoist 1 Step
3 1
0 Full Up & Ultimate full up limit switch 1 Bump Roller
1
4 2
3 1
0 Safety Harness Attachment Bolt 1 Castor Wheel
1
5 5 3 4
0 Control Box 1 Bottom trip bar
6 4
0 Wire Winder with safety Cover 1 Bottom trip bar limit switch
7 5
0 Cable Bin
8
Page 6 of 42
PART I
Operating (Manufacturing) Permit No.______________________________of 20
(Name and address of the State Mining Technical Inspectorate body that issued the permit)
1. General Information
1.1. Manufacturer and its address EW COX Middle East LLC.
P.O. Box 33654, Saleem Al Saadi
Warehouse No.3, Street 22, Com. 368
Al Qouz Ind. Area 3, Dubai, U.A.E.
1.2. Hoist type (single- double-suspended)
1.3. Serial number 4147338 – 4147339 (387)
1.4. Date manufactured 2015
1.5. Drive type
1.6. Intended use Building Maintenance
1.7. Environment in which the hoist can be operated:
Temperature, plus/minus °C +40º/-20º
Relative humidity
Explostion hazard N/A
Fire hazard N/A
Wind Speed 20 km/hr Operational
1.8. Principal specifications in accordance with which the BMU was manufactured : EN1808,
FEM1.001, PB10-518-02
2. Main Technical Data and Characteristics

2.1. General data:
Lifting capacity, [kg] 250 kg SWL
Hoisting height [m] 35
Hoisting speed [m/min] Max 8.5
Winch type (single-, double-drum, with rope Leading sheaves) Traction Winch
Single winch propelling force [kN] 6.4
Motor output [kW] 1.0
Number of winches, pcs. 2
Wire hoisting rope diameter [mm] 8.4
Safety wire rope diameter [mm] 8.4
Page 7 of 42
Dimensions of the work stage – cradle, m:
Length 2.000 Rope Centres
Width 0.570
Enclosure height 1.009
Overall dimensions of the work stage – cradle [m]:
Length _ 2.279
Width _ 1.007 (standard) /1.705 (w/ baby

cage)
Height _ 1.826 (from castor wheel to top limit

_ switch)
Overall dimension of Sliding Davit [m]:
Length _ 1.640 (from center to center of rear

_ wheel assembly)
Width _ .500 (from center of drive wheel
_ assembly to center of rear
_ wheel assembly)
Height _ 1.927 (from top of track to top of jib at
_ parked position)
_ 3.968 (from top of track to top of jib at
_ jib full luffed up position)
Jib length _ 2882 (from center of insert to center of
_ wire rope attachment)
Self-Weight [kg]:
Assembled hoist _ N/A
Including
Work stage (Cradle)

Standard 280 kg (total - hoists + wire ropes incl.)
w/ baby cage 500 kg (total - hoists + wire ropes incl.)
Sliding Davit _ 900 kg (total – fully assembled)
Track Sections _ 42.6 kg/m (HEB- 160)
2.2. Further data (if required)
Page 8 of 42
3. Technical Characteristics of Parts and Components

3.1. Characteristics of steel wire-ropes
Cradle Hoist
Wire rope purpose Hoisting Safety

Wire rope design and Man Carrying Use Man Carrying Use
standard reference, 5x26 PPC/RHO 5x26 PPC/RHO
purpose (H, HL) Grade EIPS; API-9A:2011 Grade EIPS; API-9A:2011
Diameter [mm] 8.4 8.4
Length [m] 36 36
Ultimate breaking
strength of wires 1960 1960
[N/mm2]
Wire rope overall
50700 50700
breaking force [N]
Rated wire rope
- -
tension [N]
Wire surface coating Galvanised Galvanised
Safety factor 1 - -
1
To be filled in from the rope manufacturer's certificates
3.2 Electric Motors2

Parameters Cradle Hoist Wire Rope Winders Drive Motor
Type and designation TITAN 503 - PI H 71 H 80
Manufacturer Power Climber Siti Spa Siti Spa
Number of drives 2 2 2
Current type 3 Phase 3 Phase 3 Phase
Voltage [V] 400V 230 / 400 230 / 400
Rated current (Running) [A] 2.5 1.11 1.93
Rated Current (Starting) [A] 7.5 6 6
Frequency [Hz] 50 50 50
Rated output [kW] .75 .37 .75
Climbing Speed [m/min] 8.5 N/A N/A
Duty cycle, %, 10 min 40% - -
Enclosure Normal Normal Normal
Protection degree IP56 IP 55 IP 55
2
All motors installed on the BMU are to be mentioned
Page 9 of 42
3.3. Brakes
Parameters Brake type
Drive type Cradle Hoist
Braking Disc Mean Diameter [mm] 77
Number of brakes per gear 1
Braking safety factor 1.5
Brake actuator: Spring Release
Type Proprietary Rope Grip
Force [N] 15
Actuator travel [mm] 0.3
Braking distance [mm] 10
3.4. Limit Switches
Place of
Switch Description Type Qty Designation
Installation
Full-Up Overtravel Limit Switch Cradle 2 TBD
Full-Up Limit Switch Cradle 2 TBD

Cradle Lower
Limit Switch Cradle 1 TBD
Tripbar
Jib Luffing Position Limit Switch Sliding Davit 2 TBD
Cable Reel Rotary Limit Switch Sliding Davit 1 TBD

Traverse Limit
Limit Switch Sliding Davit 2 TBD
switch
Page 10 of 42
3.5. Other Safety Features
3.5.1. Traction Hoist Safety Devices3:

3.5.1.1 Automatic Slack Rope Safety Device / Anti Tilt Device 1 off
3.5.1.2 Over-speed Safety Device 1 off
3.5.1.3 Top Limit Switch 1 off
3.5.1.4 Ultimate Top Limit Switch 1 off
3.5.1.5 Overload Detection Device 1 off
3.5.1.6 ‘No-Power’ Descent 1 off
3.5.1.7 Overheating Protection for Hoist Electric Motor 1 off
3.5.2 Phase Protection (Phase Failure Relay) 1 off
3
For more information and description how each of the Traction Hoist (Power Climber) safety
devices works refer to the Power Climber Operation Manual.
Page 11 of 42
3.6. Data on metals of BMU metalwork components

Description,
Material grade,
designation of Type, rolled product Material grade
category, group, Certificate No.
assemblies and thickness, standard standard
strength class
elements
6mm Sheet Mild Steel Grade 275
12mm Sheet Mild Steel Grade 275
SHS 38x38x2 Mild Steel Grade 275
SHS 50x50x2.5 Mild Steel Grade 275
2mm Sheet Aluminium 6063- T6
3mm Sheet Aluminium 6063- T6
Cradle 5mm Sheet Aluminium 6061- T6
RHS 20x40x2 Aluminium 6063 T-6
SHS 40x40x2.5 Aluminium 6063 T-6
HANDRAIL MEMBER Aluminium 6063 T-6
PIPE ØC38x2 thk. Aluminium 6063 T-6
4” PipeSCH 80
6” SCH 80 pipe Mild Steel Grade 275
8” SCH 40 Mild Steel Grade 275
RHS 150x100x6 Mild Steel Grade 275
6mm Plate Mild Steel Grade 275
Sliding Davit 16mm Plate Mild Steel Grade 275
FL 65x16 Mild Steel Grade 275
FL 65x10 Mild Steel Grade 275
Stainless Steel Rod (Ø
Stainless steel Grade 316
varies)
EN10025-2:
I-Beam Track HEB - 160 S355JR I-Beam Track
2004
Page 12 of 42
4. Documents Supplied by the Manufacturer

4.1. Documents included in the Certificate:
4.1.1. Functional diagrams of the winch and safeties (with an indication of parameters of the
drive, brake, gear transmissions, gear ratios and type of gearboxes, mounting locations
and number of bearings).
4.1.2. Rigging arrangements (with an indication of diameters of wire ropes, pulleys, drums, as
well as the method of rope ends fixity).
4.1.3. Layout of cantilevers, counterbalance and winch, if required.
4.1.4. Counterbalance drawings.
4.1.5. A schematic circuit diagram (with a list of items of electrical equipment in the form of
specification).
4.2. The documents supplied with the Certificate;
4.2.1. Operating Manual'.
4.2.2. Installation Instructions (if required)4.
4
These documents may be combined with the Certificate and incorporated into Part I preceding the
Acceptance Certificate.
Page 13 of 42
5. ACCEPTANCE CERTIFICATE
The Hoist Monorail System
Serial Number BMU 1067-000 manufactured in compliance with the specifications
EN1808, FEM 1.001 and PB 10-518-02
The Hoist BMU 1147-000 has been tested pursuant to PB 10-518-02

and established to be suitable for operation with the parameters indicated in the
Certificate, Warranty period is 12 months
Service life is: 25 years.
Bob Faber
Operations Manager
EW Cox Middle East
Abdul Rahiman
Quality Control Department
EW Cox Middle East
Page 14 of 42
PART II
6. Service Forms and Records
6.1. Information on hoist location
Full name of hoist owner Location of hoist (owner's Date installed (delivered)
(organization or individual) address)
Page 15 of 42
Full name of hoist owner Location of hoist (owner's Date installed (delivered)
(organization or individual) address)
Page 16 of 42
6.2 Information on assignment of engineering staff responsible for maintenance
Number and date Family name, Position No. and expiry Signature
of assignment initials date of certificate
order or contract
with organization
Page 17 of 42
order or contract
with organization
Page 18 of 42
order or contract
with organization
Page 19 of 42
order or contract
with organization
Page 20 of 42
order or contract
with organization
Page 21 of 42
6.3 Information of repairs of metal structures and replacement of gears, rope
Date Information on the Information on hoist Signature of engineering

nature of repair and acceptance after staff member responsible
replacement of hoist repair (date, for maintenance in good
elements document No.) Repairs
Page 22 of 42

Page 23 of 42

Page 24 of 42
6.4. Records of technical inspection, examination results4
Inspection date Inspection results Next complete inspection date
Page 25 of 42
Page 26 of 42
Page 27 of 42
Page 28 of 42
Page 29 of 42
Page 30 of 42
Page 31 of 42
Page 32 of 42
Page 33 of 42
Page 34 of 42
Page 35 of 42
Page 36 of 42
Page 37 of 42
Page 38 of 42
Page 39 of 42
Page 40 of 42
Page 41 of 42
REGISTRATION
(separate page)
The Hoist is registered with______________under No.____________

(registrar name)
The Certificate has ___________ pages numbered and ___________ pages stitched together,
including drawing on _______ sheets ~^~
Place of stamp ________________

(signature, position,
(date) registrant's family name, initials)
Page 42 of 42

Sliding Davit With Self Powered Cradle Technical Passport - Rev A

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sliding Davit With Self Powered Cradle Technical Passport - Rev A

Uploaded by

Copyright:

Available Formats

Schedule 3

Technical Passport Cover

(Incorporating Specifications, Log Book and Records)

Cox Gomyl Middle East L.L.C.

BUILDING MAINTENANCE UNIT

(City and year of development of the Certificate)

NOTICE TO THE FACADE HOIST OWNER!

1. The Certificate is published in hard cover on 297x210 mm or 210x149 mm format pages.

General View Photos / Drawing

Sliding Davit (Front View) Sliding Davit (Rear View)

Sliding Davit at Parking Self-Powered Cradle

0 ELEVATION FRONT VIEW

No. Part Description

ELEVATION (AT WORKING POSITION)

SELF-POWERED CRADLE W/ BABY CAGE ATTACHMENT

0 Wire Rope (Suspension + Safety) 1 Aluminium Floor & Wall Panels

Operating (Manufacturing) Permit No.______________________________of 20

2. Main Technical Data and Characteristics

Dimensions of the work stage – cradle, m:

Length 2.000 Rope Centres

Enclosure height 1.009

Overall dimensions of the work stage – cradle [m]:

Width _ 1.007 (standard) /1.705 (w/ baby

Height _ 1.826 (from castor wheel to top limit

Length _ 1.640 (from center to center of rear

Assembled hoist _ N/A

Work stage (Cradle)

2.2. Further data (if required)

3. Technical Characteristics of Parts and Components

Wire rope purpose Hoisting Safety

Wire surface coating Galvanised Galvanised

3.2 Electric Motors2

Parameters Brake type

Drive type Cradle Hoist

Braking Disc Mean Diameter [mm] 77

Number of brakes per gear 1

Braking safety factor 1.5

Brake actuator: Spring Release

Type Proprietary Rope Grip

Actuator travel [mm] 0.3

Braking distance [mm] 10

3.4. Limit Switches

Full-Up Limit Switch Cradle 2 TBD

Cable Reel Rotary Limit Switch Sliding Davit 1 TBD

3.5. Other Safety Features

3.5.1. Traction Hoist Safety Devices3:

3.5.1.2 Over-speed Safety Device 1 off

3.5.1.3 Top Limit Switch 1 off

3.5.1.4 Ultimate Top Limit Switch 1 off

3.5.1.5 Overload Detection Device 1 off

3.5.1.6 ‘No-Power’ Descent 1 off

3.5.1.7 Overheating Protection for Hoist Electric Motor 1 off

3.5.2 Phase Protection (Phase Failure Relay) 1 off

3.6. Data on metals of BMU metalwork components

4. Documents Supplied by the Manufacturer

4.1.3. Layout of cantilevers, counterbalance and winch, if required.

4.1.4. Counterbalance drawings.

4.2. The documents supplied with the Certificate;

4.2.1. Operating Manual'.

4.2.2. Installation Instructions (if required)4.

The Hoist BMU 1147-000 has been tested pursuant to PB 10-518-02

6.2 Information on assignment of engineering staff responsible for maintenance

6.3 Information of repairs of metal structures and replacement of gears, rope

Date Information on the Information on hoist Signature of engineering

The Hoist is registered with__under No.