Professional Documents
Culture Documents
Receiving Date : May 12, 2003. Bidding Date : May 26, 2003.
RE VESSEL
kujang1b.rekayasa.co.id
on Sup't-Clip,
Spare Parts,
Up Material,
Progress Payment.
Indirect Material:
1 Gasket, SWRR-304-CS-GR: 42 $ / unit (300# Psig, Dia 8",20") 42.0 3.00 units 126 0.7%
Internal;
1 W.Mesh 304SS York, Korea: 598 $/ ea (FOB Korea Pt) x 5.0% Import duty + 2,200 $-Lpsm trans. (Korea -> Lampung) 627.9 ---> l'psum 2,828 * By Unicon 16%
Consumable Material:
1 Cutting Material:
Gas, Oxygen, Indo: 45,000 Rp./ bottle x 1.5 bottle (25 Kg) / ton Fab. 5.0 4.43 bottle 22 0.1%
Gas, LPG, Indo: 230,000 Rp./ bottle x 0.5 bottle (50 Kg) / ton Fab. 25.6 1.48 bottle 38 0.2%
Cutt'n, Wheel, Indo: 25,000 Rp./ peace x 0.7 peaces / ton Fab. 2.8 2.07 peace 6 0.0%
2 Welding Material:
E'trod, C / S, Indo: 15,000,000 Rp./ ton x 3.0% of ton Fab. 1,666.7 0.09 ton 148 0.8%
Gaug'n, Carbon, Indo: 10,000,000 Rp./ ton x 0.3% of ton Fab. 1,111.1 0.01 ton 8 0.0%
Grind'r, Wheel, Indo: 12,000 Rp./ peace x 4.0 peaces / ton Fab. 1.3 11.81 peace 16 0.1%
Gas, CO2, Indo: 70,000 Rp./ bottle x 0.2 bottle (25 Kg) / ton Fab. 7.8 0.59 bottle 5 0.0%
3 Operational Material:
Jig, A36, Indo: - $ / ton 0% of ton Fab. - - ton - *N/A 0.0%
Coating Material:
1 Paint Material, Vessel, External: (System No. B.31)
Primer :[ 35 u / ( 40 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 2.40 $ / Lt ; Alkyd resin 0.3 5.00 m2 1 0.0%
I'mediate : [ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Top :[ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Thinner : [ 35 u / ( 40 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 1.20 US$ / Ltr x 10% 0.01 5.00 m2 0.1 0.0%
2 Paint Material, Vessel, External: (System No. B.32)
Primer :[ 50 u / ( 28 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 6.80 $ / Lt ; Inorganic Zinc Rich 1.6 24.00 m2 39 0.2%
I'mediate : [ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Top :[ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Thinner : [ 50 u / ( 28 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 1.20 US$ / Ltr x 10% 0.03 24.00 m2 1 0.0%
3 Touch-Up Material; ( Primer + Thinner ) * 5% 1.9 29.0 5% 3 * 5% 0%
Fabrication:
1 Fab. Supervisor: 2,500,000 Rp./ man-month x 1 man 277.8 2.00 month 556 3.2%
2 Fab. Manpower, Vessel: 40,950 Rp./ man-day x 200 man-hour /ton / 7.0 M-hour / M-day 130.0 2.95 ton 384 2%
3 NDE, RT/ UT/ MT: 2,500,000 Rp./ man-month x 1 man 277.8 0.05 month 14 0.1%
4 Hydrotest & Cleaning: 40,950 Rp./ man-day x 25 man-hour /unit / 7.0 M-hour / M-day 16.3 2.00 units 33 0.2%
III. EXPENSES
Design & Drawing cost: 2,000 $ / type 2,000 2.00 type 4,000 * By Vendor 23%
Test cost:
1 RT cost: (Film: 4,000 Rp./ inch x 79 inch) + (Team-Equipm't: - Rp./unt-dy x - days) 35.0 ---> l'psum 35 0.2%
2 Hydrostatic Equip't cost: 1,500,000 Rp./ day x 3.0 days / unit (3 days minimum rental) 500.0 2.00 units 1,000 * By Vendor 5.7%
Water, 85,000 Rp./ tank truck / 5,000 liter / tank truck 0.002 3,000 liter 6 0.0%
3 W.I. B4T-Certify cost: 9,000,000 Rp./ person 1,000 1.00 man 1,000 * By B4T 6%
4 Depnaker License cost: 500,000 Rp./ equipment-year 55.6 6.00 units 333 * By Depnaker 2%
4 Packing cost: (Bundle : 130,000 Rp./ ton x 2.95 ton) 42.7 ---> l'psum 43 * By Vendor 0.2%
5 Load'n, Tyre Crane, 25 ton: 21,000,000 Rp./ unit-month x 2 units / 30 day / month 155.6 1.00 days 156 0.9%
ITEM LIST
CLIENT : PT. PUPUK KUJANG
PJT NAME : KUJANG 1B PROJECT
ITEM NAME : PRESSURE VESSEL REV. 0
SIZE
DESIGN
DESIGN FAB.
ITEM HEAD PRESS
NO. ITEM NAME QTY TEMP MAT'L WEIGHT
NO. THK (MM) ID (MM) T/T (MM) TYPE (kg/cm2
(OF) (kg)
G)
C.S (A 516-60)
1 A-156-F Steam Blowdown Drum 9.52 1200 2300 1 2;1 Ellips 5.3 250/0 A 516-60 2,497
TOTAL 2 3,150
COMP.DE-02 7 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022
20" = 1,
1,330 502 1 295 34 548 148 53 43 2,951 1
8" = 2
COMP.DE-02 8 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022
653 - - - - - 653 - 64 NO NO 1 0
COMP.DE-02 9 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022
REMARKS
PAINT (M2) PICK
IMPACT LING
EXT INT (KG)
NO 24 - -
NO 5 - -
- 29 - -
COMP.DE-02 10 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
Page ___ of ___
(type) (unit) (ton) (a) (b) (c) (d) = (a+b+c) (e) = (d X (f) = (d X (g) = (d X (h) = (e+f+g) (i) = (d+h) (j) = (i X (k) = (i X (l) = (j+k) (m) = (i X (n) = (i+l+m) (o) = (n X (p) = (n+o)
2 2 2.95 6,003 3,653 7,775 17,430 340 1,595 1,177 3,111 20,542 339 606 945 1,284 22,770 2,277 25,047
CONDENSTR
A.
& S.B.DRUM
U / PRICE: 2,033 1,237 2,633 5,903 115 540 398 1,054 6,956 115 205 320 435 7,711 771 8,482
SPAREPART LUMPSUM 156 N/A N/A 156 3 N/A N/A 3 159 3 5 7 10 177 18 194
C.
1 Year Oprt'n U / PRICE:
Note:
DOOSAN
Ref. No. DL/EST/Q-030523/KUJANG
Revision 2 INTERNAL APPROVAL
Date May. 23, 2003
Prep. Review Manager President Director
Agreement
&
Control
Departement Estimation A'an Robby Hong, S.D. Sohn, T.Y.
Subject Quotation of KUJANG-1B PROJECT
12. Payment Condition: 20% Down payment, 30% after receive Mat'l, 50% Progress.
DOOSAN
Ref. No. DL/EST/Q-030523/KUJANG
Revision 2 INTERNAL APPROVAL
Date May. 23, 2003
Prep. Review Manager President Director
Agreement
&
Control
Departement Estimation A'an Robby Hong, S.D. Sohn, T.Y.
Subject Quotation of KUJANG-1B PROJECT
t Director
n, T.Y.
t Director
n, T.Y.
KUJANG-1B PROJECT
PT. REKAYASA INDUSTRI
SIZE DESIGN
QUANT HEAD DESIGN MAIN WEIGHT
NO TAG NO. ITEM NAME PRESS
ITY TYPE TEMP (OF) MATERIAL (Kg)
THK (MM) ID (MM) T/T (MM) (Unit) (kg/cm2)
1 A-156-F Steam Blowdown Drum 1 2;1 Ellips 5.3 250/0 A 516-60 2,497
2 U-FA-206 Condensate Pot for U-EA-201 28" Sch.20 700 800 1 2;1 Ellips 8.0 200/0 A 106-B 653
TOTAL 2 3,150
A-156-F &
SPARE PART 1 Lot -
U-FA-206
AMOUNT
UNIT PRICE
MATERIAL LABOUR EXPENSE
(USD/TON)
(USD)
2,500 498
Lumpsum 200
0
SCOPE OF WORK FOR DOC NO. DL/EST/Q-030523/KUJANG
PRESSURE VESSEL
DATE BY CHKD APVD
Mei. 21, '03 AAN CRN HSD
NO. ITEM
1.0 BODY
1-1 Body with support
1-2 Manhole cover with davit or hinge (including bolt, nut & gasket)
1-3 Handhole, cover with davit or hinge (including bolt, nut & gasket)
1-4 Blind Flange for nozzle ( specified in engineering drawing, all nozzles)
(including bolt, nut & gasket)
1-5 Mating Flange for piping connection (including bolt, nut & gasket)
2.0 INTERNALS
2-1. Demister and Support
2-2. Internal Piping and Support
2-3. Vortex breaker, deflector and baffle plate
2-4. Support for Internals
2-5. Other parts welded on vessel
2-6. Distributor pipe
2-7. Internal Ladder
3.0 ACCESORIES
3-1 Platform and Ladder
3-2 Foundation / Setting bolts and nuts
3-3 Template for vertical vessel
3-4 Insulation Support
3-5 Name Plate
3-6 Lifting Lugs
3-7 Earth lugs
3-8 Support clips for platform & ladder, pipe support, and insulation support
3-9 Liner plate
7.0 PAINTING
7.1 Prime coating only
0
SCOPE OF WORK FOR DOC NO. DL/EST/Q-030523/KUJANG
PRESSURE VESSEL
DATE BY CHKD APVD
Mei. 21, '03 AAN CRN HSD
NO. ITEM
I PRESSURE VESSEL
1 CODE & STANDARD - ASME SECT. VIII DIV.1 - ASME SECT. VIII DIV.1
2001 EDITION 2001 EDITION
- ASME B.31.3
- ASME SECT. IX
- Peraturan Pemerintah
- WPS & PQR
2 MATERIAL
2.1. RAW MATERIAL SUPPLIER - DOOSAN PROPOSE
- USA, EUROPE, JAPAN, KOREA
CANADA, SINGAPORE, ITALY
(FOR PRESSURE PART)
- LOCAL
(FOR UNPRESSURE PART)
3 MATERIAL DEVIATION
3.1. ITEM U-FA-206
Shell A516-60 A106B
Head A516-60 A234-WPB
4 ACCESSORIES
4.1. INSULATION By Other By Other
5 SPARE PARTS
See list scope of work for Pressure Vessel VENDOR'S SCOPE VENDOR'S SCOPE
- COMMISIONING
GASKET FOR BLIND FLANGE
STUD BOLT/N FOR BLIND FLANGE
5% TOUCH UP PAINT
- ONE YEAR OPERATION
GASKET FOR BLIND FLANGE
STUD BOLT/N FOR BLIND FLANGE
ITEM SUMMARY
SIZE DESIGN
FAB.
ITEM PRESS. DESIGN
NO. ITEM NAME QTY HEAD TYPE MAT'L WEIGHT REMARKS
NO. THK (MM) ID (MM) T/T (MM) (kg/cm2) TEMP (OF)
(kg)
INTERNAL LIST
SIZE
ITEM REF DWG
NO. ITEM NAME INTERNAL NAME MAT'L TYPE ID/OD HEIGHT/ QTY REMARK
NO. NO.
(MM) LGTH (MM)
GASKET LIST
100% FOR
ITEM 100% FOR ONE-YEAR
NO. ITEM NAME SPECIFICATION SIZE QTY CONSTRUCTION & REMARKS
NO. OPERATION
COMMISSIONING
Steam Blowdown
1 A-156-F SWRR-304-CS-GR 20" 1 EA 1 EA 1 EA
Drum
Condensate Pot
2 U-FA-206 for SWRR-304-CS-GR 8" 2 EA 2 EA 2 EA
U-EA-201
Steam Blowdown
1 A-156-F M 32 x 225L A 193-B7 24 SET 2 SET 2 SET
Drum
Condensate Pot
2 U-FA-206 for M 19 x 120L A 193-B7 16 SET 2 SET 2 SET
U-EA-201