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INQUIRY NO.

R'by : PROJECT STATUS


Please Fill-in the
'Red-Font Cell'

Quotation Date : May. 23, 2003 Quote by : Jakarta


Ref. No. : DL/EST/Q-030523/KUJANG W / US$ : 1,200
Revision :2 Rp / US$ : 9,000

Project Title : KUJANG-1B PROJECT PRESSURE VESSEL


Project Site : CIKAMPEK - WEST JAVA, INDONESIA.

Client : PT. REKAYASA INDUSTRI


Person 'n Charge : RADIAN Z. HOSEN E-Mail : jmoeladi@kujang1b.rekayasa.co.id
Telephone : +62-21-791 88270 ~71/ 3 Facsimile : +62-21-791 88264

Product : CONDENSATOR & S.B.DRUM


Type : 2
Units : 2
Weight (Ton) : 2.95
Price (US$) : 25,047

Supply Item : Vessel, Nozzle, Accessories, Internal.

Scope of Work : Mech. Calc, Drawing, Insullation Sup't-Clip,


Material Procurement, Internal, Spare Parts,
Shop Fabrication, Touch-Up Material,
NDE, HydroTest, Platform, Ladder,
Blasting-Painting, Delivery to Site,

Out of Scope : Migas Cert'n, Instrument,


Site Installation, Insulation,
Site Painting, Commissioning.

Delivery Time : 4 months after receive P/O,


Delivery Condit'n : FOT Cikampek Site.

Quotat'n Validity : 3 months after Offer date.


Payment Condt'n : 20% D.P., 30% after receive Mat'l, 50% Progress Payment.

Receiving Date : May 12, 2003. Bidding Date : May 26, 2003.

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INQUIRY NO.

R'by : PROJECT STATUS


Please Fill-in the
'Red-Font Cell'

Project Status : On Going. Bidding Status : Open Bidding.

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ Cover


INQUIRY NO.

RE VESSEL

kujang1b.rekayasa.co.id

on Sup't-Clip,
Spare Parts,
Up Material,

Progress Payment.

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ Cover


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KUJANG-1B PROJECT PRESSURE VESSEL


PT. REKAYASA INDUSTRI Variable Prime Cost Cur.Ex-Rate 1,200 W / US$ Rev.
( 2 Type, 2 Units ) CONDENSATOR & S.B.DRUM 9,000 Rp / US$ May. 23, 2003
Description U / Price Q'ty Unit Price (US$) Remarks Rate
I. MATERIAL COST
Direct Material:
1 Plate, A516-60, Indo: 450 $/ ton (FOB Jkarta Pt) x 10.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Japan -> Lampung) 513.0 1.33 ton 682 4%
2 Plate, A283-C, Indo: 380 $/ ton (FOB Jkarta Pt) x 10.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Jakarta -> Lampung) 436.0 0.50 ton 219 1.3%
3 Profil, A36, Indo: 360 $/ ton (FOB Jkarta Pt) x 7.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Jakarta -> Lampung) 403.2 0.053 ton 21 0.1%
4 Pipe, A106-B, Korea: 655 $/ ton (FOB Korea Pt) x 7.0% Loss x 5.0% Import duty + 55 $/ ton transp. (Korea -> Lampung) 790.9 0.30 ton 233 1.3%
5 Pipe, A53-A, Indo: 600 $/ ton (FOB Jkarta Pt) x 7.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Jakarta -> Lampung) 660.0 0.03 ton 22 0.1%
6 Flang, A105, Korea: 1,285 $/ ton (FOB Korea Pt) x 0.0% Loss x 5.0% Import duty + 55 $/ ton transp. (Korea -> Lampung) 1,404.3 0.55 ton 770 4%
7 Flange, A234-WPB, Korea: 2,500 $/ ton (FOB Korea Pt) x 0.0% Loss x 5.0% Import duty + 55 $/ ton transp. (Korea -> Lampung) 2,680.0 0.15 ton 397 2%
8 Bolt, A193-B7, Indo: 3,500 $/ ton (FOB Jkarta Pt) x 0.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Jakarta -> Lampung) 3,518.0 0.04 ton 151 0.9%
Total Weight 2.95 ton

Indirect Material:
1 Gasket, SWRR-304-CS-GR: 42 $ / unit (300# Psig, Dia 8",20") 42.0 3.00 units 126 0.7%

Spare Part, Construction & Commissioning;


1 Bolt, A193-B7, Japan: 3,500 $/ ton (FOB Japan Pt) x 0.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Japan -> Lampung) 3,518 0.01 ton 30 * 10% 0%
2 Gasket, SWRR-304-CS-GR: 42 $ / unit (300# Psig, Dia 8",20") 42.0 3.00 units 126 * 100% 1%

Internal;
1 W.Mesh 304SS York, Korea: 598 $/ ea (FOB Korea Pt) x 5.0% Import duty + 2,200 $-Lpsm trans. (Korea -> Lampung) 627.9 ---> l'psum 2,828 * By Unicon 16%

Consumable Material:
1 Cutting Material:
Gas, Oxygen, Indo: 45,000 Rp./ bottle x 1.5 bottle (25 Kg) / ton Fab. 5.0 4.43 bottle 22 0.1%
Gas, LPG, Indo: 230,000 Rp./ bottle x 0.5 bottle (50 Kg) / ton Fab. 25.6 1.48 bottle 38 0.2%
Cutt'n, Wheel, Indo: 25,000 Rp./ peace x 0.7 peaces / ton Fab. 2.8 2.07 peace 6 0.0%
2 Welding Material:
E'trod, C / S, Indo: 15,000,000 Rp./ ton x 3.0% of ton Fab. 1,666.7 0.09 ton 148 0.8%
Gaug'n, Carbon, Indo: 10,000,000 Rp./ ton x 0.3% of ton Fab. 1,111.1 0.01 ton 8 0.0%
Grind'r, Wheel, Indo: 12,000 Rp./ peace x 4.0 peaces / ton Fab. 1.3 11.81 peace 16 0.1%
Gas, CO2, Indo: 70,000 Rp./ bottle x 0.2 bottle (25 Kg) / ton Fab. 7.8 0.59 bottle 5 0.0%
3 Operational Material:
Jig, A36, Indo: - $ / ton 0% of ton Fab. - - ton - *N/A 0.0%

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ P.Cost


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KUJANG-1B PROJECT PRESSURE VESSEL


PT. REKAYASA INDUSTRI Variable Prime Cost Cur.Ex-Rate 1,200 W / US$ Rev.
( 2 Type, 2 Units ) CONDENSATOR & S.B.DRUM 9,000 Rp / US$ May. 23, 2003
Description U / Price Q'ty Unit Price (US$) Remarks Rate
Safety & Tool, Indo: 1,000,000 Rp./ project 111.1 ---> l'psum 111 0.6%

Coating Material:
1 Paint Material, Vessel, External: (System No. B.31)
Primer :[ 35 u / ( 40 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 2.40 $ / Lt ; Alkyd resin 0.3 5.00 m2 1 0.0%
I'mediate : [ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Top :[ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Thinner : [ 35 u / ( 40 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 1.20 US$ / Ltr x 10% 0.01 5.00 m2 0.1 0.0%
2 Paint Material, Vessel, External: (System No. B.32)
Primer :[ 50 u / ( 28 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 6.80 $ / Lt ; Inorganic Zinc Rich 1.6 24.00 m2 39 0.2%
I'mediate : [ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Top :[ - u/( 0 % Vol.Solid x 10) ] x [ 100% / (100% - 0 % Loss ] x - $ / Lt - - m2 - * At Site 0.0%
Thinner : [ 50 u / ( 28 % Vol.Solid x 10) ] x [ 100% / (100% - 25 % Loss ] x 1.20 US$ / Ltr x 10% 0.03 24.00 m2 1 0.0%
3 Touch-Up Material; ( Primer + Thinner ) * 5% 1.9 29.0 5% 3 * 5% 0%

SUB-TOTAL (I) 2,033 2.95 ton 6,003 34%

II. DIRECT LABOUR COST


1 Management, PM: 3,000,000 Rp./ man-month x 1 man 333.3 4.00 month 1,333 7.6%
2 Planning, DE: 2,000,000 Rp./ man-month x 1 man 222.2 2.00 month 444 2.5%
3 Procurement, Dept.: 2,500,000 Rp./ man-month x 1 man 277.8 2.00 month 556 3.2%
4 Inspecting, QC: 1,500,000 Rp./ man-month x 1 man 166.7 2.00 month 333 1.9%

Fabrication:
1 Fab. Supervisor: 2,500,000 Rp./ man-month x 1 man 277.8 2.00 month 556 3.2%
2 Fab. Manpower, Vessel: 40,950 Rp./ man-day x 200 man-hour /ton / 7.0 M-hour / M-day 130.0 2.95 ton 384 2%
3 NDE, RT/ UT/ MT: 2,500,000 Rp./ man-month x 1 man 277.8 0.05 month 14 0.1%
4 Hydrotest & Cleaning: 40,950 Rp./ man-day x 25 man-hour /unit / 7.0 M-hour / M-day 16.3 2.00 units 33 0.2%

SUB-TOTAL (II) 1,237 2.95 ton 3,653 21%

III. EXPENSES
Design & Drawing cost: 2,000 $ / type 2,000 2.00 type 4,000 * By Vendor 23%

Shop Fabrication cost:


1 Shop Eletricty cost: 1,200,000,000 Rp. based on Prod. Capacity 7,000 ton / year 19.0 2.95 ton 56 0.3%
2 Bending cost: 50 $ / ton 50.0 1.24 ton 62 0.4%

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KUJANG-1B PROJECT PRESSURE VESSEL


PT. REKAYASA INDUSTRI Variable Prime Cost Cur.Ex-Rate 1,200 W / US$ Rev.
( 2 Type, 2 Units ) CONDENSATOR & S.B.DRUM 9,000 Rp / US$ May. 23, 2003
Description U / Price Q'ty Unit Price (US$) Remarks Rate
3 Forming cost: 100 $ / ton 100.0 0.39 ton 39 0.2%
4 Stress Relief cost: - $ / ton - - charg - *N/A 0.0%
5 Handling cost: 5 $ / ton 5.0 2.95 ton 15 0.1%

Test cost:
1 RT cost: (Film: 4,000 Rp./ inch x 79 inch) + (Team-Equipm't: - Rp./unt-dy x - days) 35.0 ---> l'psum 35 0.2%
2 Hydrostatic Equip't cost: 1,500,000 Rp./ day x 3.0 days / unit (3 days minimum rental) 500.0 2.00 units 1,000 * By Vendor 5.7%
Water, 85,000 Rp./ tank truck / 5,000 liter / tank truck 0.002 3,000 liter 6 0.0%
3 W.I. B4T-Certify cost: 9,000,000 Rp./ person 1,000 1.00 man 1,000 * By B4T 6%
4 Depnaker License cost: 500,000 Rp./ equipment-year 55.6 6.00 units 333 * By Depnaker 2%

Coating & Packing cost:


1 Sand-Blasting cost: 7,800 Rp./ m2 0.9 29.00 m2 25 * By Vendor 0.1%
2 Painting cost: (B.31) 1,800 Rp./ m2-layer x 1 layer (1 layer : 75 ~ 100 u) 0.2 5.00 m2 1 * By Vendor 0.0%
Painting cost: (B.32) 1,800 Rp./ m2-layer x 1 layer (1 layer : 75 ~ 100 u) 0.2 24.00 m2 5 * By Vendor 0.0%
3 Pickling cost 9,000,000 Rp./ m2 1,000.0 1.00 man 1,000 * By B4T 5.7%

4 Packing cost: (Bundle : 130,000 Rp./ ton x 2.95 ton) 42.7 ---> l'psum 43 * By Vendor 0.2%
5 Load'n, Tyre Crane, 25 ton: 21,000,000 Rp./ unit-month x 2 units / 30 day / month 155.6 1.00 days 156 0.9%

SUB-TOTAL (III) 2,633 2.95 ton 7,775 45%

Prime Cost Total (I+II+III) 5,903 2.95 ton 17,430 100%

Spare Part, One Year Operation;


1 Bolt, A193-B7, Japan: 3,500 $/ ton (FOB Japan Pt) x 0.0% Loss x 0.0% Import duty + 18 $/ ton transp. (Japan -> Lampung) 3,518 0.01 ton 30 * 10% 19%
2 Gasket, SWRR-304-CS-GR: 42 $ / unit ( Psig > 1500#, Dia > 30" ) 42.0 3.00 units 126 * 100% 81%

TOTAL 53 2.95 ton 156 100%

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ P.Cost


07/02/2022

PT. DOOSAN INDONESIA

ITEM LIST
CLIENT : PT. PUPUK KUJANG
PJT NAME : KUJANG 1B PROJECT
ITEM NAME : PRESSURE VESSEL REV. 0
SIZE
DESIGN
DESIGN FAB.
ITEM HEAD PRESS
NO. ITEM NAME QTY TEMP MAT'L WEIGHT
NO. THK (MM) ID (MM) T/T (MM) TYPE (kg/cm2
(OF) (kg)
G)

C.S (A 516-60)

1 A-156-F Steam Blowdown Drum 9.52 1200 2300 1 2;1 Ellips 5.3 250/0 A 516-60 2,497

U-FA- Condensate Pot for


2 28" Sch.20 700 800 1 2;1 Ellips 8 200/0 A 106-B 653
206 U-EA-201

TOTAL 2 3,150

COMP.DE-02 7 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022

RAW MATERIAL (KG) RAW MATERIAL of MAIN


VESSEL
PLATE PIPE FLANGE FITTING PROFILE BOLT GASKET (KG)
SWRR-304-CS-
C/S S/S C/S C/S C/S C/S C/S GR
A (EA) C/S S/S
A 240- A 106- A 234-
A 516-60 A 283-C A 53-A A 105 A 36 193-B7/A194-
304 B WPB
2H

1,255 471 0.1 65 34 447 - 1 24 20" = 1 2,298 0.1

75 30 0.1 229 - 100 148 52 19 8" = 2 653 0.1

20" = 1,
1,330 502 1 295 34 548 148 53 43 2,951 1
8" = 2

COMP.DE-02 8 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022

ATERIAL of MAIN LADDER & PF


RAW MATERIAL of
VESSEL FABRICATION TEST
PIPE PROFILE GRATING LADDER & PF (KG) GRAND
(KG)
TOTAL
C/S C/S C/S WEIGHT PWHT
TOTAL TOTAL (KG) FORMING BENDING RT HYDRO
C/S LOCAL
WEIGHT SGP A 36 A 36 WEIGHT (KG) (KG) TIME (M') (M3)
(M)

2,298 63 33 103 199 199 2,496 390 1,175 NO NO 1 3

653 - - - - - 653 - 64 NO NO 1 0

2,951 64 33 103 199 199 3,150 390 1,239 - - 2 3

COMP.DE-02 9 OF 22 C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/ITEMLIST
07/02/2022

TEST SURFACE TREATMENT

REMARKS
PAINT (M2) PICK
IMPACT LING
EXT INT (KG)

NO 24 - -

NO 5 - -

- 29 - -

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PT. DOOSAN INDONESIA PRIME COST SUMMARY OF Doc.No. DL/EST/Q-030523/KUJANG

ESTIMATION DEP'T PRESSURE VESSEL Rev. 2 May. 23, 2003

PROJECT: KUJANG-1B PROJECT C.E.R.: 1,200 W / US$

CLIENT : PT. REKAYASA INDUSTRI UNIT: US$ 9,000 Rp. / US$

DESCRIPTION PRODUCT COST SALES EXPENSE


OVER GRAND
NO. VARIABLE COST FIXED COST TOTAL PROFIT
TT'L SUB- TAX,INS, SUB- HEAD TOTAL
ITEM Q'TY FEE
WG'T TOTAL BOND,etc. TOTAL
Material D. Labour Expense T / Cost In-D Lab'r Deprect'n Others T / Cost

(type) (unit) (ton) (a) (b) (c) (d) = (a+b+c) (e) = (d X (f) = (d X (g) = (d X (h) = (e+f+g) (i) = (d+h) (j) = (i X (k) = (i X (l) = (j+k) (m) = (i X (n) = (i+l+m) (o) = (n X (p) = (n+o)

2.0% 9.2% 6.8% 1.7% 3.0% 6.3% 10.0%

2 2 2.95 6,003 3,653 7,775 17,430 340 1,595 1,177 3,111 20,542 339 606 945 1,284 22,770 2,277 25,047
CONDENSTR
A.
& S.B.DRUM
U / PRICE: 2,033 1,237 2,633 5,903 115 540 398 1,054 6,956 115 205 320 435 7,711 771 8,482

1 1 0.20 250 46 50 346 7 32 23 62 408 7 12 19 25 452 45 497


PFORM-LDR
B.
U-FA-206
U / PRICE: 1,256 232 251 1,740 34 159 117 311 2,050 34 60 94 128 2,273 227 2,500

SPAREPART LUMPSUM 156 N/A N/A 156 3 N/A N/A 3 159 3 5 7 10 177 18 194
C.
1 Year Oprt'n U / PRICE:

Note:

PT.Doosan \ Est_01.com Manual \ Administration \ 598984933.xls \ Cost Sum


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DOOSAN
Ref. No. DL/EST/Q-030523/KUJANG
Revision 2 INTERNAL APPROVAL
Date May. 23, 2003
Prep. Review Manager President Director
Agreement
&
Control
Departement Estimation A'an Robby Hong, S.D. Sohn, T.Y.
Subject Quotation of KUJANG-1B PROJECT

1. Project Tittle : KUJANG-1B PROJECT

2. Project Site : CIKAMPEK - WEST JAVA, INDONESIA.

3. Client : PT. REKAYASA INDUSTRI

4. Product : PRESSURE VESSEL 2.95 Ton 2 Type 2 Units

5. Supply Item : CONDENSATOR & S.B.DRUM

6. Scope of Work * Mech. Calc, Drawing, * Insullation Sup't-Clip,


* Material Procurement, * Internal, Spare Parts,
* Shop Fabrication, * Touch-Up Material,
* NDE, HydroTest, * Platform, Ladder,
* Blasting-Painting, * Delivery to Site,
* W.I. B4T-Certification, * DEPNAKER License.

7. Out of Scope : * Migas Cert'n, * Instrument,


* Site Installation, * Insulation,
* Site Painting, * Commissioning.

8. Deviation : VAT 10% Not Included.

9. Delivery : 4 months after receive P/O, FOT Cikampek Site.

10. Bidding Date : May 26, 2003.

11. Quotat'n Validty : 3 months after Offer date.

12. Payment Condition: 20% Down payment, 30% after receive Mat'l, 50% Progress.

13. Quotation Price :


US$

** Attachment : * Tabel of Detail Prime Cost - 3 shts,


* Summary of Quotation Price - 1 sht.

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ I.A.


Page ___ of ___

DOOSAN
Ref. No. DL/EST/Q-030523/KUJANG
Revision 2 INTERNAL APPROVAL
Date May. 23, 2003
Prep. Review Manager President Director
Agreement
&
Control
Departement Estimation A'an Robby Hong, S.D. Sohn, T.Y.
Subject Quotation of KUJANG-1B PROJECT

PT. DOOSAN INDONESIA

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ I.A.


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t Director

n, T.Y.

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ I.A.


Page ___ of ___

t Director

n, T.Y.

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ I.A.


Page 16+1 of 3

PT. DOOSAN INDONESIA Rev. :

PRICE BREAK-DOWN & ITEM SUMMARY Date :

KUJANG-1B PROJECT
PT. REKAYASA INDUSTRI

SIZE DESIGN
QUANT HEAD DESIGN MAIN WEIGHT
NO TAG NO. ITEM NAME PRESS
ITY TYPE TEMP (OF) MATERIAL (Kg)
THK (MM) ID (MM) T/T (MM) (Unit) (kg/cm2)

CONDENSATOR & S.B.DRUM

1 A-156-F Steam Blowdown Drum 1 2;1 Ellips 5.3 250/0 A 516-60 2,497

2 U-FA-206 Condensate Pot for U-EA-201 28" Sch.20 700 800 1 2;1 Ellips 8.0 200/0 A 106-B 653

TOTAL 2 3,150

A-156-F PLATFORM & LADDER 1 199

A-156-F &
SPARE PART 1 Lot -
U-FA-206

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Page 17+1 of 3

May. 23, 2003

AMOUNT
UNIT PRICE
MATERIAL LABOUR EXPENSE
(USD/TON)
(USD)

3,704 5,538 6,421 6,272 15,662

1,937 1,481 5,920 14,300 9,338

5,640 7,019 12,341 20,572 25,000

2,500 498

Lumpsum 200

Estimator Comp. Quotation \ Q2002 \ 598984933.xls \ P.B'Down


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INQUIRY NO. K4-01-D3-MR-002-R REV

0
SCOPE OF WORK FOR DOC NO. DL/EST/Q-030523/KUJANG
PRESSURE VESSEL
DATE BY CHKD APVD
Mei. 21, '03 AAN CRN HSD

PROJECT NAME : KUJANG 1B PROJECT

NO. ITEM

1.0 BODY
1-1 Body with support
1-2 Manhole cover with davit or hinge (including bolt, nut & gasket)
1-3 Handhole, cover with davit or hinge (including bolt, nut & gasket)
1-4 Blind Flange for nozzle ( specified in engineering drawing, all nozzles)
(including bolt, nut & gasket)
1-5 Mating Flange for piping connection (including bolt, nut & gasket)

2.0 INTERNALS
2-1. Demister and Support
2-2. Internal Piping and Support
2-3. Vortex breaker, deflector and baffle plate
2-4. Support for Internals
2-5. Other parts welded on vessel
2-6. Distributor pipe
2-7. Internal Ladder

3.0 ACCESORIES
3-1 Platform and Ladder
3-2 Foundation / Setting bolts and nuts
3-3 Template for vertical vessel
3-4 Insulation Support
3-5 Name Plate
3-6 Lifting Lugs
3-7 Earth lugs
3-8 Support clips for platform & ladder, pipe support, and insulation support
3-9 Liner plate

4.0 INSTALLATION WORK IN VENDOR'S SHOP


4.1 Demister
4.2 Internal Piping

5.0 CONCRETE OR REFRACTORY LINING


5.1 Anchoring
5.2 Application of lining in shop

6.0 INSPECTION AND TEST


6.1 Shop inspection and test
6.2 3rd party inspection
B4T's certification
DEPNAKER's license

7.0 PAINTING
7.1 Prime coating only

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ Scope


Page ___ of ___

INQUIRY NO. K4-01-D3-MR-002-R REV

0
SCOPE OF WORK FOR DOC NO. DL/EST/Q-030523/KUJANG
PRESSURE VESSEL
DATE BY CHKD APVD
Mei. 21, '03 AAN CRN HSD

PROJECT NAME : KUJANG 1B PROJECT

NO. ITEM

7.2 Prime coating & finish paint


7.3 Painting material for field touch-up (5% of painted surface)

8.0 SPARE PARTS (OPTIONAL)


8-1 Gasket of manholes, hand-holes and blind nozzles for construction and
commissioning 100%
8-2 Gasket of manholes, hand-holes and blind nozzles for one-year operation 100%
(to be quoted separately)
8-3 Stud bolt & nut of man holes, hand-holes and blind nozzles for construction
and commissioning 10% (min 2 sets)
8-4 Stud bolt & nut of man holes, hand-holes and blind nozzles for one year operation
10% (min 2 sets ) (to be quoted separately)

9.0 SHIPPING PREPARATION


9.1 Pickling (if required)
9.2 Shipping mark
9.3 Rust preventive coating and painting
9.4 Internal protection from moisture ( N2 sealing, desiccant)
9.5 Protection devices for transportation, and loading/unloading during shipping

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ Scope


20 of 22

TECHNICAL DEVIATION & QUESTIONAIRE


KUJANG 1B-AMMONIA PROJECT
Rev.2

NO. DESCRIPTION INQUIRY SCOPE PT. DOOSAN INDONESIA REMARK

I PRESSURE VESSEL
1 CODE & STANDARD - ASME SECT. VIII DIV.1 - ASME SECT. VIII DIV.1
2001 EDITION 2001 EDITION
- ASME B.31.3
- ASME SECT. IX
- Peraturan Pemerintah
- WPS & PQR

2 MATERIAL
2.1. RAW MATERIAL SUPPLIER - DOOSAN PROPOSE
- USA, EUROPE, JAPAN, KOREA
CANADA, SINGAPORE, ITALY
(FOR PRESSURE PART)
- LOCAL
(FOR UNPRESSURE PART)

2.2. INSTRUMENTS & VALVES - EXCLUDING

3 MATERIAL DEVIATION
3.1. ITEM U-FA-206
Shell A516-60 A106B
Head A516-60 A234-WPB

4 ACCESSORIES
4.1. INSULATION By Other By Other

5 SPARE PARTS
See list scope of work for Pressure Vessel VENDOR'S SCOPE VENDOR'S SCOPE
- COMMISIONING
GASKET FOR BLIND FLANGE
STUD BOLT/N FOR BLIND FLANGE
5% TOUCH UP PAINT
- ONE YEAR OPERATION
GASKET FOR BLIND FLANGE
STUD BOLT/N FOR BLIND FLANGE

6 PLATFORM & LADDER - SPARATE QUOTATION

7 PAINTING ON SPECIFICATION : DOSAN PROPOSE :


- YES - YES, EXTERNAL ONLY

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TECHNICAL DEVIATION & QUESTIONAIRE


KUJANG 1B-AMMONIA PROJECT
Rev.2

NO. DESCRIPTION INQUIRY SCOPE PT. DOOSAN INDONESIA REMARK

8 PIPING - ONLY PIPING NOZZLE


(EXCLUDING PIPING ON SKID, IF ANY)

PT.Doosan \ Est_01.com Quotation \ Q2003 \ 598984933.xls \ Deviation


07/02/2022

PT. DOOSAN INDONESIA

ITEM SUMMARY

CLIENT : PT. PUPUK KUJANG


PJT NAME : KUJANG 1B PROJECT
ITEM NAME : PRESSURE VESSEL REV. 0

SIZE DESIGN
FAB.
ITEM PRESS. DESIGN
NO. ITEM NAME QTY HEAD TYPE MAT'L WEIGHT REMARKS
NO. THK (MM) ID (MM) T/T (MM) (kg/cm2) TEMP (OF)
(kg)

VESSEL - C.S (A 516-60)


Steam Blowdown
1 A-156-F 9.52 1200 2300 1 2;1 Ellips 5.3 250/0 A 516-60 2,298
Drum
Condensate Pot
2 U-FA-206 for 28" Sch.20 700 800 1 2;1 Ellips 8 200/0 A 106-B 653
U-EA-201
TOTAL 2 2,951

INTERNAL LIST
SIZE
ITEM REF DWG
NO. ITEM NAME INTERNAL NAME MAT'L TYPE ID/OD HEIGHT/ QTY REMARK
NO. NO.
(MM) LGTH (MM)

K1B-61A-D1- Type York 431 or


Steam Blowdown Wire Mesh
1 A-156-F DW-156-R 304SS equal with 150 mm 1200 OD 150 thk. 1
Drum Demister
(page 1 of 2) thk.

GASKET LIST

100% FOR
ITEM 100% FOR ONE-YEAR
NO. ITEM NAME SPECIFICATION SIZE QTY CONSTRUCTION & REMARKS
NO. OPERATION
COMMISSIONING

Steam Blowdown
1 A-156-F SWRR-304-CS-GR 20" 1 EA 1 EA 1 EA
Drum
Condensate Pot
2 U-FA-206 for SWRR-304-CS-GR 8" 2 EA 2 EA 2 EA
U-EA-201

STUD BOLT LIST

ITEM 10% FOR CONSTRUCTION 10% FOR ONE-YEAR


NO. ITEM NAME SIZE MAT'L QTY REMARKS
NO. & COMMISSIONING OPERATION

Steam Blowdown
1 A-156-F M 32 x 225L A 193-B7 24 SET 2 SET 2 SET
Drum
Condensate Pot
2 U-FA-206 for M 19 x 120L A 193-B7 16 SET 2 SET 2 SET
U-EA-201

DE-02 22 OF 22C:\DATA/INQUIRY/2003/REKAYASA/KUJANG(MAY'03)/VESSEL/598984933.xls/Item Sum.

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