E Eng-Calculation

Circular shaft with four flattened

r
Circular shaft with four flattened

Values for calculation

Twisting moment

T 2000 Nm

Radius

r 70 mm

Dimension W

W 60 mm

Length

L 500 mm

Modulus of rigidity

G 78000 MPa

Calculation
Height of the segment
h = r − W = 70 − 60 = 10mm

Coefficient C
 E Eng-Calculation
2 3 2

h h h 10 10
C = 0.7854 − 0.7 ⋅ − 7.7982 ⋅ ( ) + 14.578 ⋅ ( ) = 0.7854 − 0.7 ⋅ − 7.7982 ⋅ ( )
r r r 70 70

10
+ 14.578 ⋅ ( ) = 0.569
70

Coefficient B
2 3

h h h 10 10
B = 0.6366 + 2.6298 ⋅ − 5.6147 ⋅ ( ) + 30.853 ⋅ ( ) = 0.6366 + 2.6298 ⋅ − 5.6147 ⋅ ( )
r r r 70 70

10
+ 30.853 ⋅ ( ) = 0.988
70

Polar moment of inertia

4 4 4
K = 2 ⋅ C ⋅ r = 2 ⋅ 0.569 ⋅ 70 = 27311592mm

Angle of twist
3 3
T ⋅ 10 ⋅ L 2000 ⋅ 10 ⋅ 500
θ = = = 0.0004694rad
K ⋅ G 27311592 ⋅ 78000

Torsion stress
3 3
T ⋅ 10 ⋅ B 2000 ⋅ 10 ⋅ 0.988
τmax = = = 5.76MPa
3 3
r 70

Requirements
h
0 ≤ ≤ 0.293 → 0 ≤ 0.1429 ≤ 0.293
r

Does suit.