E Eng-Calculations

Hydrodynamic calculation butterfly valve for

pump operation lattice disc

α
Qmax
D

+M H +F x
Φ
+F y
+F

0.3D
e
sD

+F bx

+F by

0.5D

Butterfly valve for pump operation (lattice disc)

 E Eng-Calculations

sD

b
e

D
L
a

20° 0 °
1 4
Lattice disc

Values for calculation

Valve diameter

D 2200 mm

Length from the axis of rotation to the outer edge of the disc

LD 227 mm

Dimension a

a 770 mm

Dimension b

b 770 mm

Dimension c

c 286 mm
 E Eng-Calculations
Max diameter of the disc seal

Ds 2142 mm

Flow

18.3
3
Qmax m /s

Rated net head

H 49 m

Gravitational acceleration

g 9.81 m/s
2

The water temperature

T 20 °C

Density

ρ 998.4 kg/m
3

Saturated vapor pressure

PT 2339.2 Pa

Water hammer

ΔP 1 m

Valve axis position to sea level

h 0 m

Air density

1.225
ρ 3
air kg/m

Atmospheric pressure

pa 101325 Pa

Eccentricity
 E Eng-Calculations
e 35 mm

Loss coefficient

ζ 0.1537

Closing time

t 20 s

Pipe length behind valve

L 250 m

Calculation
Velocity in valve
6 6
4 ⋅ 10 ⋅ Qmax 4 ⋅ 10 ⋅ 18.3
vmax = = = 4.814m/s
2 2
π ⋅ D π ⋅ 2200

Theoretical pressure in the valve at full opening

2 2
vmax 4.814
Δh = ⋅ (ζ + 1) = ⋅ (0.1537 + 1) = 1.363m
2 ⋅ g 2 ⋅ 9.81

Pressure parameter
Δh 1.363
p = = = 0.02781
H 49

Effective closing time factor

cef = 0.3757

Under-pressure behind the valve

L ⋅ vmax 250 ⋅ 4.814
Pu = min ( , 10.35) = min ( , 10.35) = 10.35m
g ⋅ t ⋅ cef 9.81 ⋅ 20 ⋅ 0.3757

Requirements
0 < p ≤ 1 → 0 < 0.02781 ≤ 1
 E Eng-Calculations

Does suit.

Coefficient Coefficient Coefficient Coefficient

of of of of
Angle hydraulic hydraulic hydraulic hydraulic
from force on a force on a force on force on Hydraulic
open Flow disc in the disc in the body in body in torque
position coefficient axis x axis y the axis x the axis y coefficient

α KQ Kx Ky Kbx Kby Km

0 0.931 -0.081 0.029 0.284 0.024 0.009

5 0.917 -0.06 0.525 0.306 0.274 -0.06

10 0.862 0.065 0.859 0.385 0.45 -0.104

15 0.804 0.189 1.163 0.467 0.613 -0.139

20 0.715 0.362 1.304 0.577 0.679 -0.144

25 0.615 0.529 1.303 0.679 0.656 -0.13

30 0.52 0.673 1.254 0.768 0.601 -0.11

35 0.44 0.781 1.145 0.832 0.523 -0.087

40 0.368 0.86 1.037 0.878 0.449 -0.063

45 0.305 0.923 0.922 0.916 0.378 -0.044

50 0.252 0.977 0.81 0.951 0.317 -0.029

55 0.203 1.008 0.707 0.973 0.249 -0.017

60 0.148 1.025 0.588 0.983 0.177 -0.006

65 0.114 1.024 0.476 0.98 0.122 0

70 0.089 1.042 0.382 0.992 0.085 0.002

75 0.068 1.042 0.283 0.994 0.043 0.002

 E Eng-Calculations
Coefficient Coefficient Coefficient Coefficient
of of of of
Angle hydraulic hydraulic hydraulic hydraulic
from force on a force on a force on force on Hydraulic
open Flow disc in the disc in the body in body in torque
position coefficient axis x axis y the axis x the axis y coefficient

α KQ Kx Ky Kbx Kby Km

80 0.048 1.03 0.181 0.994 0.011 -0.001

85 0.024 1.008 0.075 0.996 0 -0.004

90 0 1 0 1 0 0
 E Eng-Calculations
-●-K x [−]

-●-K y [−]

-●-K bx [−]

-●-K by [−]

α[°]

Coefficient of force
 E Eng-Calculations
-●-K Q [−]

α[°]

Flow coefficient
 E Eng-Calculations
-●-K m [−]

α[°]

Hydraulic torque coefficient

Angle
Angle between pipe Reduced free Flow of Water
from axis and flow area in the water velocity
open Loss hydraulic throttle control Relative in the in
position coefficient force system flow pipeline pipeline

α ζ ϕ fr Qp Q v

3
° ° m /s m/s

0 0.1537 -19.7 1 1 18.3 4.814

5 0.1892 -83.5 0.985 1 18.29 4.812

10 0.3458 85.7 0.926 0.998 18.26 4.803

15 0.547 80.8 0.864 0.995 18.21 4.791

20 0.956 74.5 0.768 0.99 18.13 4.768

25 1.644 67.9 0.661 0.983 17.98 4.73

30 2.698 61.8 0.559 0.971 17.76 4.673

 E Eng-Calculations
Angle
Angle between pipe Reduced free Flow of Water
from axis and flow area in the water velocity
open Loss hydraulic throttle control Relative in the in
position coefficient force system flow pipeline pipeline

α ζ ϕ fr Qp Q v

3
° ° m /s m/s

35 4.165 55.7 0.4726 0.955 17.47 4.597

40 6.38 50.3 0.3953 0.932 17.06 4.489

45 9.75 44.97 0.3276 0.901 16.49 4.338

50 14.75 39.66 0.2707 0.86 15.74 4.141

55 23.27 35.05 0.218 0.801 14.67 3.858

60 44.65 29.84 0.159 0.695 12.71 3.344

65 75.9 24.93 0.1224 0.595 10.88 2.863

70 125.2 20.13 0.0956 0.499 9.13 2.402

75 215.3 15.19 0.073 0.4021 7.36 1.936

80 433 9.97 0.0516 0.2957 5.41 1.424

85 1735.1 4.255 0.02578 0.1528 2.796 0.736

90 1.0E+200 0 0 0 0 0
 E Eng-Calculations
-●-ζ[−]

α[°]

Loss coefficient

2
1 − K
Q
ζ =
2
K
Q
 E Eng-Calculations
-●-ϕ[°]

α[°]

Angle between pipe axis and hydraulic force

Ky
−1
ϕ = tan ( )
Kx
 E Eng-Calculations
-●-f r [−]

-●-Q p [−]

α[°]

Coefficients

KQ
fr =
KQmax

fr
Qp =
2
√p + fr ⋅ (1 − p)
 E Eng-Calculations
-●-Q[m 3
/s]

-●-v[m/s]

α[°]

Flow and speed of water in the pipeline

Q = Qp ⋅ Qmax

v = Qp ⋅ vmax

Angle from open Loss of pressure on the Pressure on the Cavitation

position valve valve number

α HL Hv σ

° m m

0 0.1816 1.363 43.24

5 0.2233 1.408 41.81

10 0.4066 1.609 36.49

15 0.64 1.864 31.37

20 1.108 2.375 24.42

25 1.875 3.213 17.81

30 3.003 4.449 12.61

 E Eng-Calculations
Angle from open Loss of pressure on the Pressure on the Cavitation
position valve valve number

α HL Hv σ

° m m

35 4.486 6.08 8.99

40 6.56 8.35 6.29

45 9.35 11.43 4.351

50 12.89 15.35 3.011

55 17.65 20.66 2.006

60 25.45 29.48 1.142

65 31.73 36.75 0.745

70 36.84 42.82 0.52

75 41.11 48.09 0.3743

80 44.73 52.8 0.2721

85 47.86 57.5 0.1956

90 49 60.4 0.1675
 E Eng-Calculations
-●-H L [m]

-●-H v [m]

α[°]

Loss of height on valve and pressure height on Butterfly valve

2
v
HL = ⋅ ζ
2 ⋅ g

2
v
Hv = HL + + (1 − Qp ) ⋅ (ΔP + Pu )
2 ⋅ g
 E Eng-Calculations
-●-σ[−]

α[°]

Cavitation number

pa − P T
+ H − HL
ρ ⋅ g
σ =
Hv

Forces on Forces on The force at

Angle from disc in axis disc in axis Forces the valve axis The force at
open position x y on disc x the valve axis y

α Fx Fy F Fbx Fby

° kN kN kN kN kN

0 -3.896 1.395 4.138 14.41 1.218

5 -2.982 26.1 26.27 16.05 14.37

10 3.69 48.77 48.91 23.06 26.95

15 12.43 76.5 77.5 32.4 42.53

20 30.34 109.3 113.4 51 60

25 60 147.8 159.5 81.2 78.5

30 105.7 196.9 223.5 127.2 99.5

 E Eng-Calculations
Forces on Forces on The force at
Angle from disc in axis disc in axis Forces the valve axis The force at
open position x y on disc x the valve axis y

α Fx Fy F Fbx Fby

° kN kN kN kN kN

35 167.5 245.5 297.2 188.2 118.3

40 253.5 305.6 397 273 139.6

45 372.5 372.1 526.5 389.9 160.9

50 529.2 438.8 687.5 543.4 181.1

55 735.1 515.6 897.9 748.5 191.5

60 1066.6 611.9 1229.6 1079 194.3

65 1328.1 617.4 1464.6 1340.8 166.9

70 1574.8 577.3 1677.3 1581.6 135.5

75 1768.4 480.3 1832.4 1779.5 77

80 1920.4 337.5 1949.8 1955 21.63

85 2045.7 152.2 2051.4 2132.3 0

90 2130 0 2130 2246.9 0

 E Eng-Calculations
-●-F x [kN]

-●-F y [kN]

-●-F [kN]

α[°]

Forces on the disc

2
π ⋅ Ds
Fx = ⋅ ρ ⋅ g ⋅ Hv ⋅ K x
9
4 ⋅ 10

2
π ⋅ Ds
Fy = ⋅ ρ ⋅ g ⋅ Hv ⋅ K y
9
4 ⋅ 10

2 2
F = √Fx + Fy
 E Eng-Calculations
-●-F bx [kN]

α[°]

Forces on the body x

2
π ⋅ Ds
Fbx = ⋅ ρ ⋅ g ⋅ Hv ⋅ Kbx
9
4 ⋅ 10
 E Eng-Calculations
-●-F by [kN]

α[°]

Forces on the body y

2
π ⋅ Ds
Fby = ⋅ ρ ⋅ g ⋅ Hv ⋅ Kby
9
4 ⋅ 10

Moment
Force from the
Angle Hydraulic parallel Force axis of the
from torque to the perpendicular trunnion Moment
open without axis of to the axis of to the axis from Hydraulic
position eccentricity the disc the disc of the disc eccentricity torque

α M Fe1 Fe2 MLD Me MH

° kNm kN kN kNm kNm kNm

0 1.181 3.896 -1.395 -0.1441 -0.04882 0.988

5 -8.13 5.25 -25.74 -0.1941 -0.901 -9.23

10 -16.1 -4.834 48.67 0.1789 1.703 -14.22

15 -24.93 -7.79 77.1 0.2883 2.699 -21.95

 E Eng-Calculations
Moment
Force from the
Angle Hydraulic parallel Force axis of the
from torque to the perpendicular trunnion Moment
open without axis of to the axis of to the axis from Hydraulic
position eccentricity the disc the disc of the disc eccentricity torque

α M Fe1 Fe2 MLD Me MH

° kNm kN kN kNm kNm kNm

20 -32.92 -8.87 113.1 0.3282 3.958 -28.63

25 -40.21 -8.08 159.3 0.2989 5.57 -34.33

30 -47.1 -6.93 223.4 0.2566 7.82 -39.03

35 -50.9 -3.642 297.2 0.1348 10.4 -40.34

40 -50.6 -2.291 397 0.0848 13.9 -36.66

45 -48.43 0.2853 526.5 -0.01056 18.43 -30.01

50 -42.84 4.067 687.4 -0.1505 24.06 -18.93

55 -33.81 -0.711 897.9 0.02632 31.43 -2.359

60 -17.03 3.41 1229.6 -0.1262 43.04 25.88

65 0 1.762 1464.6 -0.0652 51.3 51.2

70 8.24 -3.896 1677.3 0.1441 58.7 67.1

75 9.26 -6.22 1832.4 0.2303 64.1 73.6

80 -5.08 1.133 1949.8 -0.0419 68.2 63.1

85 -22.14 26.66 2051.2 -0.987 71.8 48.67

90 0 0 2130 0 74.5 74.5

 E Eng-Calculations
-●-M [kNm]

-●-M LD [kNm]

-●-M e [kNm]

α[°]

Torque of the disc

3
D s ⋅ ρ ⋅ g ⋅ Hv ⋅ K m
M =
12
10

−Fe1 ⋅ 0.12 ⋅ D + Fe1 ⋅ LD

MLD =
3
10

Fe2 ⋅ e
Me =
3
10
 E Eng-Calculations
-●-F e1 [kN]

α[°]

Force on the disc F e1

π
Fe1 = F ⋅ sin((90 − α − ϕ) ⋅ )
180
 E Eng-Calculations
-●-F e2 [kN]

α[°]

Force on the disc F e2

π
Fe2 = F ⋅ cos((90 − α − ϕ) ⋅ )
180
 E Eng-Calculations
-●-M H [kNm]

α[°]

Hydraulic torque

MH = M + MLD + Me