Machine Breakdown Report 18.10.

2021
Machines/Components
Section Machine Name Total M/C Breakdown Duration Category of Breakdown
under breakdown
Soft Winding Winding M/C 25 12 Spindle (head) 24 hr Mechanical +Electrical Problem
Yarn Dyeing Dyeing M/C F 42 22 hr Main Tank Drain Problem
Yarn Dyeing Dyeing M/C 108 F 108/3 11 hr MainTank Level Problem
Yarn Dyeing Dyeing M/C GF 1020/2 25 min Lid Lock Problem
Yarn Dyeing RF Dryer
Yarn Dyeing RF Dryer 4
Yarn Dyeing RF Dryer
Yarn Dyeing Hydro 8
Hard Winding HD Winding M/C 30 6 Spindle (head) 24 hr Mechanical +Electrical
Hard Winding Doubling 1
Hard Winding Twisting 7
Warping & Sizing Warping Rabatex M/C 4 1hr 30 min Electrical +mechanical
8
Warping & Sizing Warping
Warping & Sizing Sizing 3
Dyeing Lab Lab Machines 27
Dyeing Lab Verivide Light Box 10
Bobbin Machine
Weaving 5
Knotting Machine
Weaving 5
110 loom stopes at Power,Air Pressure,AC Plant
Weaving Loom 376 1 hr 14 min
various times Problem
Pretreatment Singeing Osthoff Singeing M/C 5 hr 10 min
2
Pretreatment Singeing
Pretreatment Bleaching 2 Bleach Machine 01 45 min
Pretreatment Mercerizing 1
Solid Dyeing C.P.B 3
Solid Dyeing Padsteam machine 1 Pad Steam Machine 9hr 20 min
Solid Dyeing Jigger oven dyeing 1 Jigger M/C 2 month 112days Programming Problem
Solid Dyeing Thermosol 1
Solid Dyeing Batching machine 1
Solid Dyeing Lab S/D Lab Machines 17
Finishing Stenter Stenter 02 1 hr 50 min Wheel brush belt problem
Finishing Stenter
Finishing Stenter 4
Finishing Stenter
Finishing Stenter
Finishing Sanforizing 3
Finishing Brush M/C 4
Finishing Biancaloni (AIRO) 1
Finishing Folding Machine 1
Grey & FI Inspection Grey & FI Inspection M/C FI 09 40 min Switch Problem
19
Grey & FI Inspection Grey & FI Inspection M/C GI 01 3 hr 45 min EL Guider Problem
Lift Lift 7
Sample Warping Machine
R&D 4

Sampling Loom Machine

R&D 7

R&D Sample Sizing Machine 4

Printing Printing Various M/C 26
ETP & WTP Screen Chamber 1
ETP & WTP Pump (WTP & ETP) 49
ETP & WTP Blower 7
Utility Compresor
Utility Compresor
Utility Compresor 11
Utility Compresor
Utility Compresor
Utility Generator Gas Generator 09 12 hr59 min Gas Pressure low
Utility Generator Gas Generator 08 3 hr 52 min Gas Pressure low
9
Utility Generator Gas Generator 08 5 hr 24 min Gas Pressure low
Utility Generator Gas
Utility Generator Disel 1
Utility Air Dryer 8
Utility Cooling Tower 13
Utility AC Plant
3
Utility AC Plant
Utility Boiler 8
Utility Chiller 3
Substation 11 KV
Utility 1 REB 27 min REB gone
840 17 Machines affected by Breakdown ,110 looms affected by Power, Air Pressure Problem