Improvement Plan - FESI 3 (8DAYS - 30.06.22 To 07.07.22) DAY 5 PROGRESS REPORT 04.07.22

ID WBS Task Task Name Scheduled Scheduled Start Scheduled Finish
May%8, '22 Actual May 15, '22

Mode Duration CompleteDuration T F S S M
1 0 Improvement Plan of FESI-03 7 days Thu 6/30/22 Fri 7/8/22 65% 4.55 days
2 1 DAY 1 0 days Thu 6/30/22 Thu 6/30/22 96% 0 days
3 1.1 Shutdown & Isolate FESI-03 by 0715hrs 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
4 1.2 Isolate CB (MRSS) 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
5 1.3 CB wiring tightness check (estimated to take 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
2hrs) - D/S
6 1.4 Check Transformers for hot & loose connection 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
(estimated to take 2hrs) - D/S
7 1.5 Check cap banks for hot & loose connection 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
(estimated to take 2hrs) - D/S
8 1.6 Check on Transformer Room lightings, replace if 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
required - D/S & N/S
9 1.7 Roof Cleaning (estimated for 8hrs) - D/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
10 1.8 Backslipping of electrodes - D/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
11 1.9 T/Ring pipes cutting (estimated to start after 4 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
hrs shutdown) - D/S (Elect-A)
hrs shutdown) - D/S (Elect-B)
hrs shutdown) - D/S (Elect-C)
14 1.12 T/Rings removal (Elect-A) - D/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
15 1.13 T/Rings removal (Elect-B) - D/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
Task Rolled Up Progress Manual Summary Rollup
Split External Tasks Manual Summary
Milestone External Milestone Start-only
Project: Improvement Plan - FE Summary Inactive Task Finish-only

Date: Tue 7/5/22 Project Summary Inactive Milestone Deadline
Group By Summary Inactive Summary Progress
Rolled Up Task Manual Task
Rolled Up Milestone Duration-only
Page 1
16 1.14 T/Rings removal (Elect-C) - D/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
17 1.15 Repair of Rim Plates- assigned to MM - D/S & 3 days Thu 6/30/22 Mon 7/4/22 0% 0 days
N/S
18 1.16 Guide rollers removal (Elect-A) (estimated for 2 days Thu 6/30/22 Fri 7/1/22 100% 2 days
24hrs) - D/S & N/S
19 1.17 Guide rollers removal (Elect-B) (estimated for 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
24hrs) - D/S & N/S
20 1.18 Guide rollers removal (Elect-C) (estimated for 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
24hrs) - D/S & N/S
21 1.19 Seal boxes removal (Elect-A) (estimated for 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
24hrs) - D/S & N/S
22 1.20 Seal boxes removal (Elect-B) (estimated for 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
24hrs) - D/S & N/S
23 1.21 Seal boxes removal (Elect-C) (estimated for 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
24hrs) - D/S & N/S
24 1.22 Arrangement of chain block for Cooling shield 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
(4pcs for each, total 12pcs) - D/S
25 1.23 Cutting of cooling shield brackets - N/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
26 1.24 Lowering down cooling shields - N/S 1 day Thu 6/30/22 Thu 6/30/22 100% 1 day
27 2 DAY 2 0 days Fri 7/1/22 Fri 7/1/22 74% 0 days
28 2.1 Removal of cooling shields - D/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day

Page 2
29 2.2 Stocking floor lightings repair (if required) - D/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
30 2.3 RCB panel contactor dedusting - D/S 2 days Fri 7/1/22 Mon 7/4/22 100% 2 days
31 2.4 ACB/VCB mechanism check (open/close) - D/S 2 days Fri 7/1/22 Mon 7/4/22 60% 1.2 days
32 2.5 Protection Relay calibration, current 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
Transformer Mag Curve Test, HT breaker
maintenance (estimated to take 2 days) -
assigned to UPS - D/S & N/S
33 2.6 Encoder screen cable condition check - D/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
34 2.7 Service wire sensor for all Electrodes - D/S 2 days Fri 7/1/22 Mon 7/4/22 100% 2 days
35 2.8 Condition check on all hoses, replace damaged 4 days Fri 7/1/22 Wed 7/6/22 0% 0 days
hoses - D/S & N/S
36 2.9 Roof insulation check and insulation test & 3 days Fri 7/1/22 Tue 7/5/22 100% 3 days
levelling - D/S & N/S
37 2.10 Roof hanger replacement (damaged hangers) - 3 days Fri 7/1/22 Tue 7/5/22 100% 3 days
D/S & N/S
38 2.11 Roof hanger installation (additional 8pcs) - D/S 3 days Fri 7/1/22 Tue 7/5/22 25% 0.75 days
& N/S
39 2.12 Roof joint insulations replacement (new 2 days Fri 7/1/22 Mon 7/4/22 0% 0 days
modification) - D/S & N/S

Page 3
40 2.13 AB (Near Chute No.8) roof hanger replacement - 1 day Fri 7/1/22 Fri 7/1/22 50% 0.5 days
D/S
41 2.14 Lift up BC roof flange (dropped) - D/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
42 2.15 ABC centre side roof segment repair - N/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
43 2.16 Delta segment lifting & levelling - D/S & N/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
44 2.17 Replacement & welding on new T/R SS Pipes - 2 days Fri 7/1/22 Mon 7/4/22 0% 0 days
D/S
45 2.18 Cutting of Mantle plate & repair works (Elect-A) 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
- D/S & N/S
46 2.19 Cutting of Mantle plate & repair works (Elect-B) 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
- D/S & N/S
47 2.20 Cutting of Mantle plate & repair works (Elect-C) 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
- D/S & N/S
48 2.21 Condition check on Mantle heater - D/S 1 day Fri 7/1/22 Fri 7/1/22 100% 1 day
49 2.22 Condition check/Overhaul Mantle blower - D/S 1 day Fri 7/1/22 Fri 7/1/22 50% 0.5 days
50 2.23 Condition Check/Overhaul of Seal blower - D/S 1 day Fri 7/1/22 Fri 7/1/22 95% 0.95 days
51 2.24 Lifting of Cooling shield after plate cutting - D/S 1 day Fri 7/1/22 Fri 7/1/22 67% 0.67 days
& N/S
52 2.25 Installation of bricks - D/S & N/S 1 day Fri 7/1/22 Fri 7/1/22 0% 0 days
53 3 DAY 3 0 days Sat 7/2/22 Sat 7/2/22 68% 0 days

Page 4
54 3.1 Continue replacement & welding on new T/R 1 day Mon 7/4/22 Mon 7/4/22 0% 0 days
SS Pipes (Elect A, B, C) - D/S & N/S
55 3.2 Continue Installation of bricks - D/S 0 days Sat 7/2/22 Sat 7/2/22 0% 0 days
56 3.3 Continue on RCB panel contactor dedusting - 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
D/S
57 3.4 Continue on ACB/VCB mechanism check 0 days Sat 7/2/22 Sat 7/2/22 60% 0 days
(open/close) - D/S
58 3.5 Continue Protection Relay calibration, current 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
Transformer Mag Curve Test, HT breaker
maintenance (estimated to take 2 days) -
assigned to UPS - D/S & N/S
59 3.6 Removal of globe valves on the manifold - D/S 0 days Sat 7/2/22 Sat 7/2/22 77% 0 days
60 3.7 Replacement of damaged water pipelines - D/S 0 days Sat 7/2/22 Sat 7/2/22 70% 0 days
61 3.8 Slip ring maintenance on TC1B motor - D/S 0 days Sat 7/2/22 Sat 7/2/22 0% 0 days
62 3.9 Replace thermocouple cable for bottom shell - 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
D/S
63 3.10 Installation of additional base plate for Cooling 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
Shield - D/S & N/S
64 3.11 Cooling shield replacement (Elect-C) - D/S & 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
N/S

Page 5
65 3.12 Installation of new Cooling Shield brackets for 0 days Sat 7/2/22 Sat 7/2/22 76% 0 days
Elect-A, B , C - D/S & N/S
66 3.13 Welding of Cooling Shield pipes - N/S 0 days Sat 7/2/22 Sat 7/2/22 0% 0 days
67 3.14 Cutting & remove damaged mantle SS pipe for 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
Cooling Shield - N/S
68 3.15 Installation & welding new mantle SS pipes for 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
Cooling Shield - N/S
69 3.16 Installatio & welding mantle (3-pass above 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
mantle) for Cooling Shield - N/S
70 3.17 Installation & welding of nipples for Cooling 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
Shield - N/S
71 3.18 Installation of flexible hoses for Cooling Shield - 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
N/S
72 3.19 Transformer OLTC Tap Changer oil replacement 2 days Mon 7/4/22 Tue 7/5/22 0% 0 days
- D/S
73 3.20 Transformer oil purification - D/S 2 days Mon 7/4/22 Tue 7/5/22 0% 0 days
74 3.21 Hydraulic pressure transmitter replacement - 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days
D/S
75 3.22 Feed Chute Tips Replacement (10NOS) - N/S 2 days Sat 7/2/22 Tue 7/5/22 100% 2 days
76 3.23 Anchoring of F/Chute, Roof, Doors, Stiffeners 0 days Sat 7/2/22 Sat 7/2/22 50% 0 days
for T/R - N/S
77 3.24 Wrapping T/Rings pipes - N/S 0 days Sat 7/2/22 Sat 7/2/22 100% 0 days

Page 6
78 4 DAY 4 0 days Sun 7/3/22 Sun 7/3/22 46% 0 days
79 4.1 Installation of new Cooling Shield brackets for 0 days Sun 7/3/22 Sun 7/3/22 76% 0 days
Elect-A, B , C - D/S & N/S
80 4.2 Cooling shield replacement (Elect-A) - D/S & 0 days Sun 7/3/22 Sun 7/3/22 100% 0 days
N/S
81 4.3 Lifting of Cooling shield (A, B, C) - N/S 0 days Sun 7/3/22 Sun 7/3/22 67% 0 days
82 4.4 Wrapping of bus tubes - D/S & N/S 0 days Sun 7/3/22 Sun 7/3/22 100% 0 days
83 4.5 Bus tubes insulation replacement (3-Monthly 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
Scheduled in July) - N/S
84 4.6 Continue on thermocouple cable replacement 0 days Sun 7/3/22 Sun 7/3/22 100% 0 days
for bottom shell -D/S
85 4.7 Stack Thermocouple replacement - D/S 0 days Sun 7/3/22 Sun 7/3/22 100% 0 days
86 4.8 GCP VFD panel inspection & cleaning 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
87 4.9 Installation of additional bracket insulations (2 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
plates for each bracket at flexible jumpers) - D/S
& N/S
88 4.10 Installation of new Copper T/Rings (Elect-A )- 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
D/S
89 4.11 Installation of new Copper T/Rings (Elect-B )- 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
D/S
90 4.12 Installation of new Copper T/Rings (Elect-C )- 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
N/S

Page 7
91 4.13 Repair furnace Door No.2, 3, 6 - N/S 0 days Sun 7/3/22 Sun 7/3/22 97% 0 days
92 4.14 Condition check/Overhaul furnace bottom shell 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
blower - D/S
93 4.15 Reserved slot for Cooling shield replacement 0 days Sun 7/3/22 Sun 7/3/22 100% 0 days
(Elect-A or C) - D/S & N/S
94 4.16 Installation of Protection plate for transformer - 0 days Sun 7/3/22 Sun 7/3/22 0% 0 days
D/S
95 4.17 Continue Anchoring of F/Chute, Roof, Doors & 0 days Sun 7/3/22 Sun 7/3/22 50% 0 days
Stiffeners for T/R - N/S
96 5 DAY 5 0 days Mon 7/4/22 Mon 7/4/22 19% 0 days
97 5.1 Continue Installation of T/Rings (Elect-B ) - 1 day Mon 7/4/22 Mon 7/4/22 0% 0 days
(reserved slot) - D/S
98 5.2 Continue Installation of T/Rings (Elect-C) - 1 day Mon 7/4/22 Mon 7/4/22 0% 0 days
(reserved slot) - D/S
99
5.3 Electrodes cutting (Elect-A) - D/S 1 day Mon 7/4/22 Mon 7/4/22 0% 0 days
100 5.4 UPS Panel cleaning - D/S 1 day Mon 7/4/22 Mon 7/4/22 100% 1 day
101 5.5 Installation of Seal Boxes, Air duct & Install 1 day Mon 7/4/22 Mon 7/4/22 13% 0.13 days
graphite rope tp Seal Boxes - N/S
102 5.6 Installation of Guide Rollers - N/S 1 day Mon 7/4/22 Mon 7/4/22 0% 0 days
103 6 DAY 6 0 days Tue 7/5/22 Tue 7/5/22 23% 0 days
104 6.1 Electrodes cutting (Elect-B & C) - D/S 0 days Tue 7/5/22 Tue 7/5/22 0% 0 days

Page 8
105 6.2 Seal Boxes, Air duct installation & Installation 1 day Tue 7/5/22 Tue 7/5/22 13% 0.13 days
of graphite rope to Seal Boxes (Continue from
Day 5 N/S) - D/S
106 6.3 Guide Rollers installation (Continue from Day 5 1 day Tue 7/5/22 Tue 7/5/22 0% 0 days
N/S) - D/S
107 6.4 Accura meter replacement - D/S 0 days Tue 7/5/22 Tue 7/5/22 100% 0 days
108 6.5 Testing on all water circuits - D/S 0 days Tue 7/5/22 Tue 7/5/22 0% 0 days
109 7 DAY 7 0 days Wed 7/6/22 Wed 7/6/22 0% 0 days
110 7.1 Slipping of electrodes - D/S 1 day Wed 7/6/22 Wed 7/6/22 0% 0 days
111 7.2 Reserved for Adhoc/Additional Job - N/S 1 day Wed 7/6/22 Wed 7/6/22 0% 0 days
112 8 DAY 8 0 days Thu 7/7/22 Thu 7/7/22 0% 0 days
113 8.1 Gunning activities - (below roof, inside furnace, 1 day Thu 7/7/22 Thu 7/7/22 0% 0 days
between C/S & mantle) - D/S & N/S (estimated
to start at 0800hrs)
114 8.2 Housekeeping 1 day Thu 7/7/22 Thu 7/7/22 0% 0 days
115 9 DAY 9 (0800HRS) 0 days Fri 7/8/22 Fri 7/8/22 0% 0 days
116 9.1 De-isolate FESI-03 - D/S 0 days Fri 7/8/22 Fri 7/8/22 0% 0 days
117 9.2 De-isolate FESI-03 CB - D/S 0 days Fri 7/8/22 Fri 7/8/22 0% 0 days
118 9.3 Ready to switch in/start up the furnace - D/S 0 days Fri 7/8/22 Fri 7/8/22 0% 0 days

Page 9
May 15, '22 May 22, '22 May 29, '22 Jun 5, '22 Jun 12,
M T W T F S S M T W T F S S M T W T F S S M T W T F S S

Page 10

Page 11

Page 12

Page 13

Page 14

Page 15

Page 16

Page 17

Page 18
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
S M T W T F S S M T W T F S S M T W T F S S M T W T F S
Main
6/30
Elect
Elect
Elect
Elect
Elect
Elect
Prod
Prod
Mech/MM,6Pax/Team
Mech/MM,6Pax/Team
Mech/MM,6Pax/Team
Mech/MM,2Pax/Team
Mech/MM,2Pax/Team

Page 19
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
Mech/MM,2Pax/Team
Mech/MM,2Pax/Shift
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
Mech/MM,6Pax/Shift
Mech/MM,6Pax/Team
Mech/MM,6Pax/Team
7/1
Mech/MM,6Pax/Team

Page 20
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
Elect,MM,3pax/shift
Elect,MM,3pax/shift
Elect,MM,3pax/shift
Elect,UPS
Inst,MM,2Pax/Shift
Inst,MM,2Pax/Shift
Mech/MM
Mech/MM,4Pax/Shift
Mech/MM,4Pax/Shift
Mech/MM,4Pax/Shift
Mech/MM,6Pax/Shift

Page 21
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
Mech/MM,2Pax/Shift
Mech/MM,2Pax/Shift
Mech/MM,2Pax/Shift
Mech/MM,8Pax/Shift
Mech/MM,4Pax/Shift
Mech/MM,4Pax/Shift
Mech/MM,4Pax/Shift
Mech/MM,4Pax/Shift
Elect,MM,3pax/shift
Elect,MM,3pax/shift
Elect,MM,3pax/shift
Mech/MM,6Pax/Team
Prod
7/2

Page 22
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
Mech,MM,4Pax/Shift
7/2
7/2
7/2
7/2
7/2
7/2
7/2
7/2
7/2
7/2

Page 23
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
7/2
7/2
7/2
7/2
7/2
7/2
7/2
Elect,UPS
Elect,UPS
7/2
Mech/MM,4Pax/Shift
7/2
7/2

Page 24
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3
7/3

Page 25
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
7/3
7/3
7/3
7/3
7/3
7/4
Mech/MM,6Pax/Team
Mech/MM,6Pax/Team
Prod
Inst
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
7/5
7/5

Page 26
Jun 12, '22 Jun 19, '22 Jun 26, '22 Jul 3, '22
Mech/MM,4Pax/Team
Mech/MM,4Pax/Team
7/5
7/5
7/6
Mech,Prod
Mech,Prod
7/7
Refraline
PFA/Contra
7/8
7/8
7/8
7/8

Page 27

Improvement Plan - FESI 3 (8DAYS - 30.06.22 To 07.07.22) DAY 5 PROGRESS REPORT 04.07.22

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Improvement Plan - FESI 3 (8DAYS - 30.06.22 To 07.07.22) DAY 5 PROGRESS REPORT 04.07.22

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ID WBS Task Task Name Scheduled Scheduled Start Scheduled Finish

May%8, '22 Actual May 15, '22

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only

Task Rolled Up Progress Manual Summary Rollup

Split External Tasks Manual Summary

Milestone External Milestone Start-only

Project: Improvement Plan - FE Summary Inactive Task Finish-only

Group By Summary Inactive Summary Progress

Rolled Up Task Manual Task

Rolled Up Milestone Duration-only