Professional Documents
Culture Documents
Abstract: Nowadays, polycarboxylate-based (PCA) superplasticizer (SP) has become the basic ingredient to prepare high-performance
concrete (HPC). PCA SP with carboxylic sulfonic groups and long poly (ethylene oxide) side chain was prepared. The behaviors and econo-
mies of PCA SP-blended concrete were investigated. Inclusion of PCA SP improves the initial fluidity and fluidity preservation of concrete.
Utilizing PCA SP increased the air content and bleeding water rate and prolonged the setting times of concrete, which have a negative effect
on the early-age properties of concrete. At the early curing age (7 days), concrete mixtures with 0.20% and 0.24% PCA SP have the slightly
lower mechanical properties and higher water porosity than control concrete. Beyond a certain amount of PCA SP (0.24%), a large reduction
in the mechanical properties and a rapid increase in the water porosity can be found in concrete. The introduction of PCA SP to concrete
lowers the resistance of concrete against chloride ion penetration and increases the total material costs. The prolonged curing period is an
effective method to improve the long-term properties of PCA SP series concrete. Based on the consideration from the early-age properties and
the economies of concrete, at the given fluidity, an optimum amount of PCA SP must be chosen in the production of concrete. DOI: 10.1061/
(ASCE)MT.1943-5533.0003025. © 2020 American Society of Civil Engineers.
Author keywords: Polycarboxylate-based; Superplasticizer; Addition; Concrete; Strength; Durability.
Introduction long side chain with poly (ethylene oxide) (PEO). In comparison
with sulfonate-based SPs, one of the most interesting aspects of
In the last 3 decades, high-performance concrete (HPC) has been PCA SP is the diversity of its molecular structure. Moreover, in
widely applied in civil engineering structures, i.e., large-scale the process of preparing PCA SP, toxic petrochemical products,
buildings, high-speed roads, cross-ocean bridges, dams, and marine i.e., naphthalene, melamine, and formaldehyde, are rarely used as
structures (Aïtcin 2000). Superplasticizers (SPs) are an indispen- raw materials until now; this is beneficial to the environmental pro-
sable component in the production of concrete and exhibit good tection and public health (Yang et al. 2019). Also, PCA SP exhibits
dispersing ability for the cement particles. The addition of SPs higher dispersing ability for cement particles and better dispersion
to concrete can significantly improve the fluidity properties of con- stability in concrete than conventional sulfonate-based SPs (Lim
crete. Concrete materials with high strength and more durability et al. 1999). Therefore, the application of PCA SP in concrete ma-
can be achieved at a low water-binder (W/B) ratio (Collepardi terials has become quite popular in many countries around the world.
and Valente 2006). Previous research has shown (Yamada et al. 2001) that the mol-
Nowadays, the conventional SPs used in concrete include ecule of PCA SP adsorbs on the cement particle surface, and the
modified lignosulphonate (MLS) SP, sulfonated naphthalene- electrostatic repulsion force between the cement particles and steric
formaldehyde (SNF) SP, sulfonated melamine-formaldehyde (SMF) hindrance on the cement particle surface play an important role in
SP, and sulfonated acetone-formaldehyde (SAF) SP (Sakai et al. the dispersion properties of PCA SP for the cement particle. The
2006). In the 1980s, a new generation of polycarboxylate-based results of the combined action cause the reduction in the interpar-
(PCA) polymers was developed as SP in Japan. ticle friction between the cement particles, the agglomerated
In general, the molecules of PCA series SPs are composed of a cement was dissociated into the single cement particle, and free
carboxylic group (−COOH), sulfonic group (−SO3 ), or ether group, water trapped on the flocculated cement was released (Ran et al.
polyanionic (mainly methacrylate) linear backbone chains, and a 2010). It is confirmed that some factors, i.e., the functional group,
length of the side chain, molecular structure, and dosage of PCA
1
Professor, School of Materials Science and Engineering, Southeast SP, may affect the application properties of PCA SP in concrete.
Univ., Nanjing 210096, China (corresponding author). Email: njzhaohui@ Qiu et al. (2011) reported that molecules of PCA SP with
163.com −COOH and −SO3 groups adsorbed on the cement particle surface
2
Professor, School of Materials Science and Engineering, Southeast produce a large electrostatic repulsive force between the cement
Univ., Nanjing 210096, China. Email: sunwei@seu.edu.cn particles. At a constant W/B ratio, the inclusion of PCA SP with
3
Master, Jiangsu Transportation Research Institute, 223 Shiximen St., −COOH and −SO3 groups increases the initial fluidity of concrete,
Nanjing 211112, China. Email: tm0345@tom.com which is beneficial to prepare concrete with high mechanical and
4
Master, Jiangsu Transportation Research Institute, 223 Shiximen St.,
durability properties at a low W/B ratio. At the proper monomer
Nanjing 211112, China. Email: tm0345@sohu.com
Note. This manuscript was submitted on July 20, 2017; approved on
ratio and molecular weight, a −SO3 group in the molecule of
July 15, 2019; published online on January 9, 2020. Discussion period open PCA SP exhibits a better dispersing ability for the cement particle
until June 9, 2020; separate discussions must be submitted for individual than a −COOH group (Ye et al. 2006; Peng et al. 2011). Moreover,
papers. This paper is part of the Journal of Materials in Civil Engineering, molecules of PCA SP with a long side chain are favorable for a high
© ASCE, ISSN 0899-1561. absorption on the surface of the cement particle, which provides a
the molecule of PCA SP is given in Fig. 2. The molecular properties Test Methods
and the physical properties of PCA SP are presented in Table 4.
Initial Fluidity
The initial fluidity of concrete was examined by the slump
Mixture Proportions
flow test according to BS EN 12350-8 (BSI 2010). First, the fresh
In this study, a total of five concrete samples were prepared, includ- concrete was poured into the standard slump. Then, the slump cone
ing one control concrete (without PCA SP) and four concrete mix- was quickly lifted up. The average values of four perpendicularly
tures with 0.20%, 0.24%, 0.28%, and 0.32% PCA SP. All concrete crossing spread diameter of the fresh mixed concrete were
mixtures were designed with constant W/B materials ratio of 0.35. recorded.
The total contents of the binder materials were kept at 460 kg=m3 ,
in which FA replaces 20% of OPC. The amounts of the total Fluidity Preservation
aggregates were fixed at 1,780 kg=m3 . The weight ratio of fine ag- The fluidity preservation was measured by the slump flow varia-
gregate to the total aggregates is 0.39. The mix proportions of all tions of concrete until 2 h after the preparation of the fresh concrete.
concrete mixtures are presented in Table 5. The slump flow test was performed at a regular time interval
(30, 60, 90, and 120 min). Before each measurement, concrete mix-
ture was mixed for about 20 s.
Sample Preparation and Curing Conditions
Air Content
First, the solid components of concrete mixture were batched and The air content of concrete was tested by the water column method
mixed for 1 min. Then, PCA SP was premixed with water into the according to BS EN 12350-7 (BSI 2000b).
liquid solution. After that, the solution of PCA SP was introduced
to the solid mixture and mixed for 5 min. Before casting, the prop- Bleeding Water Rate
erties of the fresh mixed concrete, i.e., initial fluidity, fluidity pres- The bleeding water test of concrete was conducted in accordance
ervation, air content, bleeding water rate, and setting times, were with the BS EN 480-4 method (BSI 2005). First, the fresh concrete
tested. Then, the fresh mixed concrete was poured into the molds was poured into the cylindrical vessel in three layers. After 1 h, the
and compacted in two layers. Finally, the compacted concrete sam- weight of water appeared on the surface of concrete was reported
ples were placed in a room with a temperature of 23°C for 24 h every 10 min during the first 40 min, then at 30-min intervals until
according to GOST 10180 (GOST 1990). After 1 day, concrete the completion of the bleeding water. The bleeding water rate
samples were demolded and cured at the standard environment (BWR) of concrete can be obtained by following equation Eq. (1)
Compressive Strength
As indicated in Fig. 8 and Table 6, the compressive strength values
Downloaded from ascelibrary.org by ASIAN INSTITUTE OF TECHNOLOGY on 08/22/22. Copyright ASCE. For personal use only; all rights reserved.
Fig. 7. Setting times of concrete with PCA SP at different dosages: (a) initial setting times; and (b) final setting times.
early curing stage, and the prolonged curing period was beneficial
to improve the long-term flexural strength of the PCA SP series
concrete.
PCA SP 0.32% 15.86 (0.87) 14.58 (1.16) 13.30 (0.31) 12.48 (0.75)
0.32% 3,119 (55) 5,452 (78) 5,668 (97) 5,800 (54) PCA SP
PCA SP
Note: OPC = ordinary portland cement; FA = fly ash; RS = river sand; CA = coarse aggregate; PCA SP = polycarboxylate-based superplasticizer;
and W = water.
Conclusions support. In this study, Jiangsu Boot New Materials Co, Ltd. pro-
vided PCA SP. The authors also express their gratitude.
Over the last 3 decades, the application of PCA SP in the produc-
tion of the HPC has become more and more popular. In this
study, PCA SP with −COOH, −SO3 groups, and a long PEO side References
chain was synthesized. The behaviors of PCA SP at different
dosages in concrete were measured. The economies of the PCA Aïtcin, P. C. 2000. “Cements of yesterday and today: Concrete of tomor-
SP series concrete were analyzed. The following test results were row.” Cem. Concr. Res. 30 (9): 1349–1359. https://doi.org/10.1016
obtained: /S0008-8846(00)00365-3.
• The inclusion of PCA SP effectively improves the initial fluidity ASTM. 2002. Standard test method for pulse velocity through concrete.
and fluidity preservation of concrete. ASTM C597. West Conshohocken, PA: ASTM.
• Utilizing PCA SP in concrete also increase the air content and ASTM. 2005. Standard specification for coal fly ash and raw or
bleeding water rate and prolongs the setting times of concrete, calcined natural pozzolan for use in concrete. ASTM C618. West
which exhibit a negative influence on the early-age properties of Conshohocken, PA: ASTM.
ASTM. 2007. Standard specification for portland cement. ASTM C150.
the hardened concrete.
West Conshohocken, PA: ASTM.
• At the early curing stage (7 days), a small amount of PCA SP
BSI (British Standards Institution). 2000a. Cement: Composition, specifi-
(0.20% and 0.24%) were incorporated into concrete, after which cations and conformity criteria for common cements. BS EN 197 Part 1.
the compressive strength, flexural strength, ultrasonic pulse ve- London: BSI.
locity, and water porosity of the PCA SP blended concrete had BSI (British Standards Institution). 2000b. Testing fresh concrete:
reductions of 4.70%–6.16%, 3.71%–5.73%, and 2.22%–3.92%, Air content-pressure methods. BS EN 12350 Part 7. London: BSI.
and an increase of 0.95%–4.04% in comparison with the refer- BSI (British Standards Institution). 2000c. Testing hardened concrete:
ence concrete. Flexural strength of test specimens. BS EN 12390 Part 5. London: BSI.
• Beyond a certain amount of PCA SP (0.24%), a large decrease BSI (British Standards Institution). 2000d. Testing hardened concrete:
in the mechanical properties and high water porosity can be Method of determination of compressive strength of concrete cubes.
achieved by introducing 0.28% or 0.32% PCA SP to concrete BS EN 12390 Part 3. London: BSI.
mixture. The presence of PCA SP in concrete enhances the BSI (British Standards Institution). 2005. Admixtures for concrete, mortar
probability of chloride ions to penetrate inside concrete. The and grout: Test methods-determination of bleeding of concrete. BS EN
prolonged curing period has a positive effect in terms of improv- 480 Part 4. London: BSI.
BSI (British Standards Institution). 2006. Admixtures for concrete, mortar
ing the long-term properties of the PCA SP blended concrete.
and grout: Test methods-determination of setting time. BS EN 480 Part
The 90-day PCA SP series concrete had identical behavior with 2. London: BSI.
the corresponding reference concrete. BSI (British Standards Institution). 2009. Admixtures for concrete, mortar
• The application of PCA SP in concrete results in higher total and grout concrete admixtures: Definitions, requirements, conformity,
material costs than for concrete without PCA SP. marking and labelling. BS EN 934 Part 2. London: BSI.
• Based on the considerations from the early-age behaviors and BSI (British Standards Institution). 2010. Testing fresh concrete: Self-
the economies of concrete, at the given fluidity, the amount compacting concrete—Slump flow test. BS EN 12350 Part 8. London:
of PCA SP in concrete needs to be controlled within the certain BSI.
range. Collepardi, M., and M. Valente. 2006. “Recent developments in superplas-
ticizers.” In Proc., 8th CANMET/ACI Int. Conf.: Superplasticizers and
other Chemical Admixtures in Concrete, 1–9. Detroit: American
Concrete Institute.
Data Availability Statement
Felekoglu, B., and H. Sarikahya. 2008. “Effect of chemical structure of
polycarboxylate-based superplasticizers on workability retention of
Some or all data, models, or code generated or used during the
self-compacting concrete.” Constr. Build. Mater. 22 (9): 1972–1980.
study are available from the corresponding author by request. https://doi.org/10.1016/j.conbuildmat.2007.07.005.
GOST (Gosudarstvennye Standarty State Standard). 1990. Concretes:
Methods for strength determination using reference specimens. GOST
Acknowledgments 10180. Moscow: GOST.
Guan, B. H., Q. Q. Ye, J. L. Zhang, W. B. Lou, and Z. B. Wu. 2010.
The authors would like to thank Western Traffic Science and “Interaction between α-calcium sulfate hemihydrate and superplasti-
Technology Projects (Chinese No. 2006ZB01-2) for its financial cizer from the point of adsorption characteristics hydration and
Kato, Y. 2013. “Characteristics of the surface air permeability test and the 2009. “Effect of the length of the side chains of comb-like copolymer
evaluation of quality variation in cover concrete due to segregation of dispersants on dispersion and rheological properties of concentrated ce-
concrete.” J. Adv. Concr. Technol. 11 (11): 322–332. https://doi.org/10 ment suspensions.” J. Colloid Interface Sci. 336 (2): 624–633. https://
.3151/jact.11.322. doi.org/10.1016/j.jcis.2009.04.057.
Khatib, J. M., and P. S. Mangat. 2002. “Influence of high-temperature and Ran, Q. P., P. Somasundaran, C. W. Miao, J. P. Liu, S. S. Wu, and J. Shen.
low-humidity curing on chloride penetration in blended cement con- 2010. “Adsorption mechanism of comb polymer dispersants at the
crete.” Cem. Concr. Res. 32 (11): 1743–1753. https://doi.org/10.1016 cement/water interface.” J. Dispersion Sci. Technol. 31 (6): 790–798.
/S0008-8846(02)00857-8. https://doi.org/10.1080/01932690903333580.
Kismi, M., J. C. Saint-Arroman, and P. Mounanga. 2012. “Minimizing Sakai, E., A. Ishida, and A. Ohta. 2006. “New trend in the development of
water dosage of superplasticized mortars and concretes for a given con- concrete admixtures in Japan.” J. Adv. Concr. Technol. 4 (2): 211–223.
sistency.” Constr. Build. Mater. 28 (1): 747–758. https://doi.org/10 https://doi.org/10.3151/jact.4.211.
.1016/j.conbuildmat.2011.10.056.
Szwabowski, J., and B. Łazniewska-Piekarczyk. 2009. “Air-entrainment
Knapen, E., and D. V. Gemert. 2009. “Cement hydration and microstruc-
problem in self- compacting concrete.” J. Civ. Eng. Manage. 15 (2):
ture formation in the presence of water-soluble polymers.” Cem. Concr.
137–147. https://doi.org/10.3846/1392-3730.2009.15.137-147.
Res. 39 (1): 6–13. https://doi.org/10.1016/j.cemconres.2008.10.003.
Wiliński, D., P. Lukowski, and G. Rokicki. 2016. “Polymeric superplasti-
Łazniewska-Piekarczyk, B. 2012. “The influence of selected new genera-
cizers based on polycarboxylates for ready-mixed concrete: Current
tion admixtures on the workability, air-voids parameters and frost-
state of the art.” Polimery 61 (7–8): 474–481. https://doi.org/10
resistance of self compacting concrete.” Constr. Build. Mater. 31 (6):
.14314/polimery.2016.474.
310–319. https://doi.org/10.1016/j.conbuildmat.2011.12.107.
Li, P. P., Q. L. Yu, and H. J. H. Brouwers. 2017. “Effect of PCE-type super- Winnefeld, F., S. Becker, J. Pakusch, and T. Gotz. 2007. “Effects of the
plasticizer on early-age behaviour of ultra-high performance concrete molecular architecture of comb-shaped superplasticizers on their perfor-
(UHPC).” Constr. Build. Mater. 153 (6): 740–750. https://doi.org/10 mance in cementitious systems.” Cem. Concr. Compos. 29 (4):
.1016/j.conbuildmat.2017.07.145. 251–262. https://doi.org/10.1016/j.cemconcomp.2006.12.006.
Lim, G. G., S. S. Hong, D. S. Kim, B. J. Lee, and J. S. Rho. 1999. “Slump Yamada, K., S. Ogawa, and S. Hanehara. 2001. “Controlling of the adsorp-
loss control of cement paste by adding polycarboxylic type slump- tion and dispersing force of polycarboxylate-type superplasticizer
releasing dispersant.” Cem. Concr. Res. 29 (2): 223–229. https://doi by sulfate ion concentration in aqueous phase.” Cem. Concr. Res.
.org/10.1016/S0008-8846(98)00188-4. 31 (3): 375–383. https://doi.org/10.1016/S0008-8846(00)00503-2.
Ma, B., M. Ma, X. D. Shen, X. R. Li, and X. D. Wu. 2014. “Compatibility Yamada, K., T. Takahashi, S. Hanehara, and M. Matsuhisa. 2000. “Effects
between a polycarboxylate superplasticizer and the belite-rich sulfoalu- of the chemical structure on the properties of polycarboxylate-type
minate cement: Setting time and the hydration properties.” Constr. superplasticizer.” Cem. Concr. Res. 30 (2): 197–207. https://doi.org/10
Build. Mater. 51 (32): 47–54. https://doi.org/10.1016/j.conbuildmat .1016/S0008-8846(99)00230-6.
.2013.10.028. Yang, Z., H. Zhao, and W. Sun. 2016. “Effect of the types of superplasti-
Morin, V., F. C. Tenoudji, A. Feylessoufi, and P. Richard. 2001. “Super- cizers on the fresh, mechanical, and durability properties of the high-
plasticizer effects on setting and structuration mechanisms of ultrahigh- performance concrete.” J. Test. Eval. 44 (1): 699–709. https://doi.org/10
performance concrete.” Cem. Concr. Res. 31 (1): 63–71. https://doi.org .1520/JTE20140442.
/10.1016/S0008-8846(00)00428-2. Yang, Z. Y., M. Yu, Y. M. Liu, X. L. Chen, and Y. S. Zhao. 2019. “Synthesis
Nawa, T. 2006. “Effect of chemical structure on steric stabilization of and performance of an environmentally friendly polycarboxylate super-
polycarboxylate-based superplasticizer.” J. Adv. Concr. Technol. plasticizer based on modified poly (aspartic acid).” Constr. Build.
4 (2): 225–232. https://doi.org/10.3151/jact.4.225. Mater. 202 (3): 154–161. https://doi.org/10.1016/j.conbuildmat.2018
NT Build (Nordtest Build). 1999. Concrete, mortar and cement based .12.148.
repair materials: Chloride diffusion coefficient from migration cell ex- Ye, Y.-S., H.-L. Huang, and K.-C. Hsu. 2006. “A water-soluble acrylate/
periments. NT BUILD 492. Espoo, Finland: NT Build. sulfonate copolymer. I. Its synthesis and dispersing ability on cement.”
Peng, J. H., J. D. Qu, J. X. Zhang, M. F. Chen, and T. Wan. 2005. J. Appl. Polym. Sci. 100 (3): 2490–2496. https://doi.org/10.1002/app
“Adsorption characteristics of water-reducing agents on gypsum surface .23606.