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Influence of Addition of Polycarboxylate-Based

Superplasticizer on Properties of High


Performance Concrete
Hui Zhao, F.ASCE 1; Wei Sun, M.ASCE 2; Xiaoming Wu, F.ASCE 3; and Bo Gao, F.ASCE 4
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Abstract: Nowadays, polycarboxylate-based (PCA) superplasticizer (SP) has become the basic ingredient to prepare high-performance
concrete (HPC). PCA SP with carboxylic sulfonic groups and long poly (ethylene oxide) side chain was prepared. The behaviors and econo-
mies of PCA SP-blended concrete were investigated. Inclusion of PCA SP improves the initial fluidity and fluidity preservation of concrete.
Utilizing PCA SP increased the air content and bleeding water rate and prolonged the setting times of concrete, which have a negative effect
on the early-age properties of concrete. At the early curing age (7 days), concrete mixtures with 0.20% and 0.24% PCA SP have the slightly
lower mechanical properties and higher water porosity than control concrete. Beyond a certain amount of PCA SP (0.24%), a large reduction
in the mechanical properties and a rapid increase in the water porosity can be found in concrete. The introduction of PCA SP to concrete
lowers the resistance of concrete against chloride ion penetration and increases the total material costs. The prolonged curing period is an
effective method to improve the long-term properties of PCA SP series concrete. Based on the consideration from the early-age properties and
the economies of concrete, at the given fluidity, an optimum amount of PCA SP must be chosen in the production of concrete. DOI: 10.1061/
(ASCE)MT.1943-5533.0003025. © 2020 American Society of Civil Engineers.
Author keywords: Polycarboxylate-based; Superplasticizer; Addition; Concrete; Strength; Durability.

Introduction long side chain with poly (ethylene oxide) (PEO). In comparison
with sulfonate-based SPs, one of the most interesting aspects of
In the last 3 decades, high-performance concrete (HPC) has been PCA SP is the diversity of its molecular structure. Moreover, in
widely applied in civil engineering structures, i.e., large-scale the process of preparing PCA SP, toxic petrochemical products,
buildings, high-speed roads, cross-ocean bridges, dams, and marine i.e., naphthalene, melamine, and formaldehyde, are rarely used as
structures (Aïtcin 2000). Superplasticizers (SPs) are an indispen- raw materials until now; this is beneficial to the environmental pro-
sable component in the production of concrete and exhibit good tection and public health (Yang et al. 2019). Also, PCA SP exhibits
dispersing ability for the cement particles. The addition of SPs higher dispersing ability for cement particles and better dispersion
to concrete can significantly improve the fluidity properties of con- stability in concrete than conventional sulfonate-based SPs (Lim
crete. Concrete materials with high strength and more durability et al. 1999). Therefore, the application of PCA SP in concrete ma-
can be achieved at a low water-binder (W/B) ratio (Collepardi terials has become quite popular in many countries around the world.
and Valente 2006). Previous research has shown (Yamada et al. 2001) that the mol-
Nowadays, the conventional SPs used in concrete include ecule of PCA SP adsorbs on the cement particle surface, and the
modified lignosulphonate (MLS) SP, sulfonated naphthalene- electrostatic repulsion force between the cement particles and steric
formaldehyde (SNF) SP, sulfonated melamine-formaldehyde (SMF) hindrance on the cement particle surface play an important role in
SP, and sulfonated acetone-formaldehyde (SAF) SP (Sakai et al. the dispersion properties of PCA SP for the cement particle. The
2006). In the 1980s, a new generation of polycarboxylate-based results of the combined action cause the reduction in the interpar-
(PCA) polymers was developed as SP in Japan. ticle friction between the cement particles, the agglomerated
In general, the molecules of PCA series SPs are composed of a cement was dissociated into the single cement particle, and free
carboxylic group (−COOH), sulfonic group (−SO3 ), or ether group, water trapped on the flocculated cement was released (Ran et al.
polyanionic (mainly methacrylate) linear backbone chains, and a 2010). It is confirmed that some factors, i.e., the functional group,
length of the side chain, molecular structure, and dosage of PCA
1
Professor, School of Materials Science and Engineering, Southeast SP, may affect the application properties of PCA SP in concrete.
Univ., Nanjing 210096, China (corresponding author). Email: njzhaohui@ Qiu et al. (2011) reported that molecules of PCA SP with
163.com −COOH and −SO3 groups adsorbed on the cement particle surface
2
Professor, School of Materials Science and Engineering, Southeast produce a large electrostatic repulsive force between the cement
Univ., Nanjing 210096, China. Email: sunwei@seu.edu.cn particles. At a constant W/B ratio, the inclusion of PCA SP with
3
Master, Jiangsu Transportation Research Institute, 223 Shiximen St., −COOH and −SO3 groups increases the initial fluidity of concrete,
Nanjing 211112, China. Email: tm0345@tom.com which is beneficial to prepare concrete with high mechanical and
4
Master, Jiangsu Transportation Research Institute, 223 Shiximen St.,
durability properties at a low W/B ratio. At the proper monomer
Nanjing 211112, China. Email: tm0345@sohu.com
Note. This manuscript was submitted on July 20, 2017; approved on
ratio and molecular weight, a −SO3 group in the molecule of
July 15, 2019; published online on January 9, 2020. Discussion period open PCA SP exhibits a better dispersing ability for the cement particle
until June 9, 2020; separate discussions must be submitted for individual than a −COOH group (Ye et al. 2006; Peng et al. 2011). Moreover,
papers. This paper is part of the Journal of Materials in Civil Engineering, molecules of PCA SP with a long side chain are favorable for a high
© ASCE, ISSN 0899-1561. absorption on the surface of the cement particle, which provides a

© ASCE 04020009-1 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2020, 32(3): 04020009


large steric hindrance on the cement particle surface (Ran et al. It provides a valuable guidance for more reasonable application of
2009). Concrete mixtures made with PCA SP with a long side chain PCA SP in the production of concrete.
show higher mechanical and durability properties than that of PCA
SP with a short side chain (Yamada et al. 2000). Also, the behaviors
of PCA SP in concrete depend on the molecular structure between Experimental Program
the backbone chain and the side chain. When PCA SP with modi-
fying the linkage structure between the backbone side and side Materials
chain was employed in concrete, the fresh mixed concrete had
better fluidity preservation and long setting times (Felekoglu and Cement
Sarikahya 2008; Nawa 2006). The main binder material used in this study is ordinary portland
In addition, the dosage of PCA SP in concrete is closely related
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cement (OPC) of ASTM Type I [ASTM C150 (ASTM 2007)].


to the properties of concrete. The presence of PCA SP at a small The chemical compositions determined according to BS EN
amount in concrete causes a low initial fluidity and poor fluidity 197-1 (BSI 2000a) and the physical properties of OPC are pre-
preservation (Winnefeld et al. 2007), whereas an overdosage of sented in Tables 1 and 2.
PCA SP incorporated into concrete mixture can lead to the segre-
gation of concrete and the uneconomical use of PCA SP. More im- Fly Ash
portant is that the excessive PCA SP introduced to concrete delays Class-F fly ash (FA) according to ASTM C618 (ASTM 2005)
the setting times of concrete and slows down the cement hydration was used as supplementary binder materials. FA is the by-product
reaction rate (Kismi et al. 2012; Morin et al. 2001), which may of an electric power plant, which was obtained from China. The
affect the early-age mechanical behaviors and durability properties chemical compositions and physical properties of FA are given
of concrete (Ma et al. 2014). in Tables 1 and 2.
Up to now, a number of the extensive studies about the behav-
iors of PCA SP in concrete had been reported (Wiliński et al. 2016). Aggregates
However, these studies are mainly focused on the relation between Natural crushed stone with a continuous size of 5–25 mm was used
the synthetic parameters of PCA SP and the application properties as coarse aggregate. Natural river sand fine aggregate (maximum
in concrete. The fresh properties and long-term mechanical proper- size of 5 mm) was obtained from China. The particle-size distribu-
tions and the physical properties of fine aggregate and coarse
ties of concrete mixtures containing PCA SP at different dosages
aggregate are given in Fig. 1 and Table 3.
are the major concern. The negative influence of excessive PCA SP
on the early-age properties of concrete has not been explored thor- Polycarboxylate-Based Superplasticizer
oughly. The economies of PCA SP blended concrete are less doc- In this work, PCA SP with −COOH, −SO3 groups, and a long PEO
umented. Therefore, more studies need to be carried out on these side chain was employed. PCA SP was prepared through free-
aspects. radical polymerization reactions among methacrylic acid (MAA),
In this study, PCA SP with −COOH and −SO3 groups and a 2-acrylamido-2-methylpropane sulfonic acid (AMPS), ammonium
long PEO side chain was synthesized. PCA SP at different dosages persulfate (APS), and methyl poly (ethylene oxide) methacrylate
ranging from 0% to 0.32% was introduced to concrete mixture. The (MPEOM) at the chain transfer agent of sodium methallyl sulfonate
initial fluidity, fluidity preservation, air content, bleeding water (SMS). The molar ratios of MAA:AMPS:MPEOM were constant at
rate, and setting times were tested to determine the fresh properties 3:1:1. The content of SMS is 10% of the total weights of the re-
of concrete. Moreover, the effect of PCA SP on the mechanical action monomer (MAA + AMPS + MPEOM). The weight ratio of
properties of concrete, i.e., compressive strength, flexural strength, the APS solution (20%) to SMS is 1:1.
and ultrasonic pulse, was evaluated. Also, the water porosity and First, MAA, AMPS, MPEOM, and SMS were dissolved into
resistance of concrete against chloride ion penetration were exam- water, and the temperature of the solution was maintained at 80°C.
ined to discuss the durability properties of PCA SP-blended con- Then, the APS solution was dripped into a reaction flask for 3 h.
crete. Besides, the economies of PCA SP series concrete were After that, the mixture solution was stirred, and the reaction con-
investigated by the total material costs. Based on the aforemen- tinued at 80°C for 4–6 h. Finally, the solution was cooled and neu-
tioned test results, the behaviors of PCA SP in concrete were fully tralized with 30% sodium hydroxide (NaOH) to adjust the pH value
understood and presented. The negative influence of the excessive of the solution to 6.5–7.0. According to this process, PCA SP with
PCA SP on the properties of concrete at the early age was revealed. the solid content of 27% can be obtained. The chemical structure of

Table 1. Chemical composition of OPC and FA


Sample SiO2 Al2 O3 CaO Fe2 O3 MgO SO3 K2 O Na2 Oeq
Cement (OPC) 19.61 7.33 63.15 3.32 2.54 2.13 0.39 0.13
Fly ash (FA) 56.79 28.21 <3 5.31 5.21 0.68 1.34 0.45
Note: Na2 Oeq ¼ Na2 O þ 0.658K2 O.

Table 2. Physical properties of OPC and FA


Compressive strength (MPa) Flexural strength (MPa)
Sample Specific gravity (g=cm3 ) Blaine fineness (cm2 =g) 3 days 7 days 28 days 3 days 7 days 28 days
Cement (OPC) 3.16 3,519 30.0 45.6 60.2 5.8 7.4 8.3
Fly ash (FA) 2.31 3,960 — — — — — —

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J. Mater. Civ. Eng., 2020, 32(3): 04020009


Fig. 2. Chemical structure of a molecule of PCA SP.
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Table 4. Molecular and physical properties of PCA SP


Property
Molecular Mn (Da)a 23,298
Fig. 1. Particle-size distributions of fine aggregate and coarse Mw (Da)b 42,278
aggregate. PDIc 1.81
−SO3 group/each molecule 9
−COOH group/each molecule 65
Physical Appearance Light brown
Alkali content (%) 4.48
Table 3. Physical properties of fine and coarse aggregates Chloride content (%) 0.01
Physical property Fine aggregate Coarse aggregate Note: Da = Dalton.
a
Fineness modulus 2.46 — Average values of the number-average molecular weight (Mn) of PCA SP
Density at absolutely dry condition 2,580 1,635 in three samples.
b
(OD) (kg=m3 ) Average values of the weight-average molecular weight (Mw) of PCA SP
Density at saturated surface dry 2,620 1,680 in three samples.
condition (SSD) (kg=m3 )
c
Average values of the average polydispersity index (PDI) (PDI ¼
Water absorption (%) 0.80 1.2 Mw=Mn) of PCA SP in three samples.
Void content (%) 34.95 41.09
Crushing value (%) 13.57 16.63
Wet/dry strength variation (%) 28.41 30.57
(relative humidity of 90  5% and temperature of 20°C) for 3,
7, 28, and 90 days.

the molecule of PCA SP is given in Fig. 2. The molecular properties Test Methods
and the physical properties of PCA SP are presented in Table 4.
Initial Fluidity
The initial fluidity of concrete was examined by the slump
Mixture Proportions
flow test according to BS EN 12350-8 (BSI 2010). First, the fresh
In this study, a total of five concrete samples were prepared, includ- concrete was poured into the standard slump. Then, the slump cone
ing one control concrete (without PCA SP) and four concrete mix- was quickly lifted up. The average values of four perpendicularly
tures with 0.20%, 0.24%, 0.28%, and 0.32% PCA SP. All concrete crossing spread diameter of the fresh mixed concrete were
mixtures were designed with constant W/B materials ratio of 0.35. recorded.
The total contents of the binder materials were kept at 460 kg=m3 ,
in which FA replaces 20% of OPC. The amounts of the total Fluidity Preservation
aggregates were fixed at 1,780 kg=m3 . The weight ratio of fine ag- The fluidity preservation was measured by the slump flow varia-
gregate to the total aggregates is 0.39. The mix proportions of all tions of concrete until 2 h after the preparation of the fresh concrete.
concrete mixtures are presented in Table 5. The slump flow test was performed at a regular time interval
(30, 60, 90, and 120 min). Before each measurement, concrete mix-
ture was mixed for about 20 s.
Sample Preparation and Curing Conditions
Air Content
First, the solid components of concrete mixture were batched and The air content of concrete was tested by the water column method
mixed for 1 min. Then, PCA SP was premixed with water into the according to BS EN 12350-7 (BSI 2000b).
liquid solution. After that, the solution of PCA SP was introduced
to the solid mixture and mixed for 5 min. Before casting, the prop- Bleeding Water Rate
erties of the fresh mixed concrete, i.e., initial fluidity, fluidity pres- The bleeding water test of concrete was conducted in accordance
ervation, air content, bleeding water rate, and setting times, were with the BS EN 480-4 method (BSI 2005). First, the fresh concrete
tested. Then, the fresh mixed concrete was poured into the molds was poured into the cylindrical vessel in three layers. After 1 h, the
and compacted in two layers. Finally, the compacted concrete sam- weight of water appeared on the surface of concrete was reported
ples were placed in a room with a temperature of 23°C for 24 h every 10 min during the first 40 min, then at 30-min intervals until
according to GOST 10180 (GOST 1990). After 1 day, concrete the completion of the bleeding water. The bleeding water rate
samples were demolded and cured at the standard environment (BWR) of concrete can be obtained by following equation Eq. (1)

© ASCE 04020009-3 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2020, 32(3): 04020009


Table 5. Mix proportions of concrete
Binder materials (kg=m3 ) Aggregates (kg=m3 )
Mix Cement (OPC) Fly ash (FA) Fine aggregate Coarse aggregate Type of SPs Dosage (%) Water (kg=m3 )
Control 368 92 693.81 1,085.2 — 0 161
0.20% PCA SP 368 92 693.81 1,085.2 PCA SP 0.20 161
0.24% PCA SP 368 92 693.81 1,085.2 PCA SP 0.24 161
0.28% PCA SP 368 92 693.81 1,085.2 PCA SP 0.28 161
0.32% PCA SP 368 92 693.81 1,085.2 PCA SP 0.32 161
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mw for 3 h. Finally, the sample was left to soak at pressure of atmos-


BWR ¼ × 100 ð1Þ
W × ms pheric level for 12 h. Eq. (3) was used to determine the water poros-
ity of concrete sample
where BWR = bleeding water rate (%); mw = accumulated weight
of the bleeding water (g); ms = total weight of the fresh concrete ðW sat − W dry Þ
(g); and W = weight proportion of water in the fresh concrete (%). P¼ × 100 ð3Þ
ðW sat − W wat Þ
Setting Times where P = water porosity (%); W sat = weight of the saturated sam-
The penetration resistance method based on BS EN 480-2 (BSI ple in air (kg); W dry = weight of the oven-dried sample at 100°C 
2006) was introduced to test the setting times of concrete using 5°C (kg); and W wat = weight of the saturated sample in water (kg).
a Vicat apparatus at a temperature of 20°C  2°C.
Chloride Ion Penetration
Compressive Strength
The resistance of concrete against chloride ion penetration was
The compressive strength of concrete was assessed according to the
evaluated by the rapid chloride ion migration (RCM) method in
BS EN 12390-3 (BSI 2000d) method. At curing periods of 3, 7, 28,
conformance with NT Build 492 (NT Build 1999). After the cyl-
and 90 days, the compressive strength of concrete was measured
inder concrete of Φ100 × 200 mm was cured for 21 days, it was cut
using three cube-shaped concrete samples of 100 × 100 ×
into two halves. Three concrete samples of Φ100 × 50 mm were
100 mm at the external load of 3,000 kN.
stored in water for another 7 days. In a given test period, concrete
Flexural Strength samples vacuum-saturated for 24 h were transferred to the test cells.
After three prismatic concrete samples of 100 × 100 × 400 mm One side of the cells was filled with 0.3 M NaOH solution, and the
were stored in water for 3, 7, 28, and 90 days. The flexural strength other side of the cells was exposed to 10% NaCl solution. The elec-
of three points was estimated based on the BS EN 12390-5 (BSI trical potential of 30 V was applied to the sample and maintained
2000c) method at the constant rate of 0.04 N=mm2 · s. for 24 or 48 h. At the end of the test, the sample was split into two
halves, and silver nitrate (AgNO3 ) solution of 0.1 N was sprayed on
Ultrasonic Pulse Velocity concrete surface. The chloride ion migration coefficient (DRCM0 ) of
Ultrasonic pulse velocity (UPV) test was performed complying concrete was calculated according to Eq. (4)
with ASTM C597 (ASTM 2002) on three 100 × 100 × 100-mm pffiffiffiffiffi
Thðxd − a xd Þ
cube concrete samples water-cured for 3, 7, 28, and 90 days. In DRCM0 ¼ 2.872 × 10−6
the test, the ultrasonic waves that traveled through concrete were t
pffiffiffiffiffiffi
received. Then, the ultrasonic pulses were converted into electrical a ¼ 3.338 × 10−3 Th ð4Þ
energy using a second transducer located at the distance (L) from
the transmitting transducer. The transit time (T) of the ultrasonic where DRCM0 = chloride ion migration coefficient (m2 =s); T =
pulses was reported. UPV value can be calculated according to average values of the initial temperature and final temperature
the following Eq. (2): in the analyst solution (K); h = thickness of the specimen (m);
X d = average values of the penetration depth of chloride ion (m);
L
UPV ¼ ð2Þ t = test duration (s); and a = Faraday constant.
T
where UPV = ultrasonic pulse velocity (m=s); L = distance between
transducer faces and transducer centers (m); and T = transit time of Results and Discussion
the ultrasonic pulses (s).
Initial Fluidity and Fluidity Preservation
Water Porosity
The water porosity of concrete was determined by the Fig. 3 illustrates that the initial slump flow values of the 0%, 0.20%,
vacuum saturation method using three cylindrical samples of Φ50 × 0.24%, 0.28%, and 0.32% PCA SP blended concrete are 90, 120,
100 mm. After 3, 7, 28, and 90 days of standard water-curing, 160, 200, and 210 mm. The introduction of 0.20%, 0.24%,
the water porosity test of concrete was carried out. During the test, and 0.28% PCA SP to concrete mixture can rapidly enhance the
the cylindrical samples were cut from the middle to obtain two con- initial fluidity of concrete. The dosage of PCA SP reaches the
crete samples of 40  2-mm-thick slices. The cylindrical sample of saturation point (0.28%), and the initial fluidity of concrete in-
Φ50 × 40 mm was allowed to dry at a temperature of 100°C  5°C creases very slowly. Guan et al. (2010) indicated that the dispersing
until a constant weight. Then, concrete sample was placed in the ability of PCA SP for the cement particle originates from the
vacuum desiccators and pumped into a vacuum for 3 h. Next, drain electrostatic repulsion force between the cement particles. If exces-
sufficient water was introduced to the desiccators and covered the sive PCA SP (higher than 0.28%) was incorporated into concrete,
specimen. The sample was kept at vacuum pressure of 1 Pa (1 bar) the cement particle surface was fully covered with the molecules

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Fig. 5. Air contents of concrete with PCA SP at different dosages.

Fig. 3. Change in the slump flow of concrete incorporating PCA SP at


different dosages with elapsed time.
Also, the adsorption of PCA SP less affects the steric hindrance on
the surface of the cement particle (Li et al. 2017).
of PCA SP, which cannot increase the electrostatic repulsion force
between the cement particles.
The slump flow loss rates (after 2 h) of concrete containing PCA Air Content
SP at different dosages are presented in Fig. 4. A small amount of The air-content test results of concrete mixtures prepared with PCA
PCA SP (0.20%) was added into concrete, and the slump flow loss SP at different dosages are presented in Fig. 5. It can be seen that
rate of concrete (after 2 h) changes from 86.11% in concrete with- the air-content values of the PCA SP series concrete depend on the
out PCA SP to 58.33%. With the change in the amount of PCA SP dosage of PCA SP. In case of concrete without PCA SP, the air
from 0.20% to 0.24%, concrete mixture containing 0.24% PCA SP content is 1.19%. After the addition of 0.20% or 0.24% PCA
has the slump flow loss rate (after 2 h) of 20.31%. When the content SP into concrete, the air-content values of concrete increase to
of PCA SP in concrete exceeds 0.24%, after 2 h, a notable low 1.52% and 1.74%, respectively. When the amount of PCA SP in
slump flow loss rate (10.00% and 9.52%) can be observed in concrete is more than 0.24%, a notably high air content for
the 0.28% and 0.32% PCA SP blended concrete. 2.03% can be found in concrete with 0.28% PCA SP, which
The presence of PCA SP in concrete improves the fluidity pres- had surpassed the limit value of 2%, required by British Standards
ervation of concrete. It is because that the electrostatic repulsion BS EN 934-2 (BSI 2009).
force between the cement particles and the steric hindrance on The addition of the excessive PCA SP into concrete causes more
the surface of the cement particle are responsible for the dispersion air bubbles to appear in the fresh concrete. Concrete mixture with
stability of PCA SP in concrete, the utilization of more PCA SP in 0.32% PCA SP has the largest air content (2.34%) in all the PCA
concrete compensates for the lost of the electrostatic repulsion force SP blended concretes. The high air content of the PCA SP blended
between the cement particles with elapsed time (Peng et al. 2005). concrete can be attributed to this fact that the use of PCA SP
in concrete increases the moisture of the cement particles and
the whole mineral framework, allowing the air bubbles in the
concrete to move freely (Szwabowski and Łazniewska-Piekarczyk
2009).

Bleeding Water Rate


The bleeding water of concrete is the phenomenon involving the
loss of mixing water from the fresh concrete surface. For the
concrete mixtures with PCA SP, serious bleeding water on the sur-
face of concrete may affect the uniformity and density of concrete,
which lowers the long-term mechanical properties and durability
properties of concrete (Kato 2013). In this study, the bleeding water
rates of the PCA SP series concrete were tested, and the results are
shown in Fig. 6.
Fig. 6 shows that the bleeding water rates of concrete samples
with 0%, 0.20%, 0.24%, 0.28%, and 0.32% PCA SP are 1.18%,
2.56%, 3.57%, 5.78%, and 8.79%. The inclusion of 0.20% and
0.24% PCA SP in concrete results in a 116.94% and 202.54%
higher bleeding water rate than the control concrete. When the con-
Fig. 4. Slump flow loss rates of concrete (after 2 h) with PCA SP at
tent of PCA SP in concrete is greater than 0.24%, the bleeding
different dosages.
water rates of the 0.28% and 0.32% PCA SP blended concrete

© ASCE 04020009-5 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2020, 32(3): 04020009


dosages of 0.20% and 0.24%. Beyond a certain amount of PCA
SP (0.24%), the setting times of concrete were delayed for only
few minutes (24–42 min). This indicates that −SO3 H group in
the molecule of PCA SP reacts with free Ca2þ in the solution
of concrete to form an unstable complex and a stable water film
on the cement particle surface, which retard the early cement hy-
dration rate (Knapen and Gemert 2009).

Compressive Strength
As indicated in Fig. 8 and Table 6, the compressive strength values
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of the control concrete and the PCA SP series concrete water-curing


for 3, 7, 28, and 90 days are in the ranges of 31.8–19.8 MPa, 48.7–
38.7 MPa, 55.9–49.8 MPa, and 60.4–57.5 MPa. At all the test peri-
ods, the utilization of PCA SP in concrete lowers the compressive
strength of concrete. At the curing period of 7 days, the compres-
sive strength of concrete mixtures with 0.20% and 0.24% PCA SP
exhibit a reduction of 4.72% and 6.16%, in comparison with the
Fig. 6. Bleeding water rates of concrete with PCA SP at different
reference concrete, and the reduction rates of the compressive
dosages.
strength are within the acceptable range of 10%. When the amount
of PCA SP in concrete exceeds 0.24%, a large reduction in the com-
pressive strength (14.78% and 20.53%) can be found in the 0.28%
had an rapid increase, and the bleeding water rate of concrete mix- and 0.32% PCA SP blended concrete.
ture containing 0.32% PCA SP had exceeded 7%. The study of The prolonged curing period accelerates the compressive
Yang et al. (2016) also proved that the utilization of PCA SP in strength development of the PCA SP series concrete. Concrete
concrete substantial increases the bleeding water of concrete. Ji mixtures made by PCA SP curing for 90 days have a slight lower
et al. (2012) mentioned that the molecule of PCA SP adsorbs compressive strength than the corresponding reference concrete.
on the cement particle surface by a “loop and tail” adsorption con- The findings of Huang et al. (2016) revealed that the inclusion
figuration to form a multipoint adsorption, which can not effec- of PCA SP retards the cement hydration at the early curing stage,
tively encase the molecule of water, meaning that free water can and the inhibitory result of PCA SP on the cement hydration is less
easily appear on the surface of concrete. evident at the later curing stage (90 days). The long-term structure
of concrete with PCA SP is more compact.
Setting Times
Flexural Strength
Fig. 7 shows that the initial and final setting times of the PCA
SP-based concrete are in the ranges of 456–604 min and 556– Fig. 9 and Table 7 indicate that the flexural strength of all concrete
687 min. Both the initial setting time and final setting time of the mixtures grow at curing periods of 3, 7, 28, and 90 days. Compared
concrete with PCA SP were retarded, and the retardation of the set- with the reference concrete, regardless of the content of PCA
ting times of concrete depends on the amount of PCA SP in con- SP in concrete, the presence of PCA SP in concrete reduces
crete. When PCA SP of 0.20% and 0.24% were used in concrete, the flexural strength of concrete. At the curing early stage
the initial setting times of concrete were prolonged by 69 and (7 days), concrete samples with PCA SP of 0.20%–0.32% exhibit
175 min compared with the initial setting time of the reference con- flexural strength in the range of 5.71–5.14 MPa, which are 3.71%–
crete. The final setting times of concrete increased from a time of 13.32% lower than the reference concrete. With the progress of
485 min for concrete without PCA SP to 556 and 645 min at the curing period, the flexural strength of the 0%, 0.20%,

Fig. 7. Setting times of concrete with PCA SP at different dosages: (a) initial setting times; and (b) final setting times.

© ASCE 04020009-6 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2020, 32(3): 04020009


Table 7. Flexural strength of concrete with PCA SP at different dosages
Flexural strength (MPa)
Mix 3 days 7 days 28 days 90 days
Control 4.47 (0.5) 5.93 (0.9) 7.98 (0.4) 9.04 (1.0)
0.20% PCA SP 4.25 (0.4) 5.71 (0.8) 7.75 (0.3) 9.02 (0.6)
0.24% PCA SP 4.11 (0.6) 5.59 (0.7) 7.63 (0.4) 8.98 (0.5)
0.28% PCA SP 3.85 (0.9) 5.28 (0.8) 7.37 (0.4) 8.95 (0.7)
0.32% PCA SP 3.68 (0.4) 5.14 (0.6) 7.29 (0.8) 8.85 (0.3)
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Fig. 8. Compressive strength development of concrete with PCA SP at


different dosages.

Table 6. Compressive strength of concrete with PCA SP at different


dosages
Compressive strength (MPa)
Mix 3 days 7 days 28 days 90 days
Control 31.8 (1.1) 48.7 (0.9) 55.9 (0.8) 60.4 (1.9)
0.20% PCA SP 27.8 (1.4) 46.4 (1.6) 54.1 (0.5) 59.9 (1.2)
0.24% PCA SP 26.7 (0.9) 45.7 (2.7) 53.5 (1.9) 59.2 (2.5) Fig. 10. Ultrasonic pulse velocity development of concrete with PCA
0.28% PCA SP 22.2 (0.8) 41.5 (1.3) 51.3 (0.6) 58.6 (1.7) SP at different dosages.
0.32% PCA SP 19.8 (1.5) 38.7 (0.9) 49.8 (2.6) 57.5 (1.9)

early curing stage, and the prolonged curing period was beneficial
to improve the long-term flexural strength of the PCA SP series
concrete.

Ultrasonic Pulse Velocity


Fig. 10 and Table 8 present the UPV development of the PCA SP
series concrete as a function of curing time. From the test results of
UPV obtained, it can be seen that at all curing periods, the intro-
duction of PCA SP to concrete reduces UPV value of concrete.
After concrete mixtures with 0.20%, 0.24%, 0.28%, and 0.32%
PCA SP were immersed in water for 7 days, UPV values of
concrete are 5,688, 5,589, 5,485, and 5,452 m=s, which are
97.78%, 96.08%, 94.29%, and 93.73% of the UPV value of the
reference concrete (5,817 m=s).
Moreover, with increases in the curing period from 7 to 90 days,
UPV values of the control concrete and the PCA SP series concrete
were compared with each other. The comparison results indicated
that UPV values of the PCA SP series concrete exhibit a more
Fig. 9. Flexural strength development of concrete with PCA SP at dif- rapid increase than the reference concrete. The 90-day UPV values
ferent dosages. of the PCA SP blended concrete are identical with the UPV of the
90-day control concrete. It is accepted that at the early curing
period, due to the air-entraining and retardation functioning of
0.24%, 0.28%, and 0.32% PCA SP blended concrete samples PCA SP, the void pores of concrete sample can not completely
water-cured for 90 days experience a significant increase of be filled by cement hydration products. Prolonging the curing time
52.44%, 57.97%, 60.65%, 69.51%, and 72.18%, compared with causes more cement hydration products to fill in the voids of con-
the 7-day flexural strength of the corresponding concrete. crete (Łazniewska-Piekarczyk 2012).
The PCA SP series concretes have a faster increase rate in the
flexural strength than concrete without PCA SP. The differences in
Water Porosity
the 90-day flexural strength between the control concrete and
the PCA SP series concrete are not significant. The negative It can be clearly found from Fig. 11 and Table 9 that at curing peri-
influence of PCA SP on the flexural strength mainly impacts the ods of 3, 7, 28, and 90 days, the addition of PCA SP into concrete

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J. Mater. Civ. Eng., 2020, 32(3): 04020009


Table 8. Ultrasonic pulse velocity of concrete with PCA SP at different Table 9. Water porosities of concrete with PCA SP at different dosages
dosages
Water porosity (%)
Ultrasonic pulse velocity (m=s)
Mix 3 days 7 days 28 days 90 days
Mix 3-days 7-days 28-days 90-days
Control 14.58 (1.23) 13.62 (0.96) 12.89 (0.54) 12.41 (0.87)
Control 3,945 (110) 5,817 (85) 5,963 (142) 6,014 (189) 0.20% 14.74 (0.67) 13.75 (0.43) 12.97 (0.55) 12.44 (1.02)
0.20% 3,713 (74) 5,688 (56) 5,860 (113) 5,948 (137) PCA SP
PCA SP 0.24% 15.33 (0.49) 14.17 (0.22) 13.09 (0.49) 12.46 (0.96)
0.24% 3,526 (68) 5,589 (105) 5,795 (87) 5,889 (145) PCA SP
PCA SP 0.28% 15.49 (0.93) 14.32 (0.55) 13.24 (0.72) 12.47 (1.23)
0.28% 3,308 (119) 5,485 (58) 5,714 (74) 5,825 (132) PCA SP
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PCA SP 0.32% 15.86 (0.87) 14.58 (1.16) 13.30 (0.31) 12.48 (0.75)
0.32% 3,119 (55) 5,452 (78) 5,668 (97) 5,800 (54) PCA SP
PCA SP

Fig. 12. Chloride ion migration coefficient of concrete with PCA SP at


different dosages.
Fig. 11. Water porosity development of concrete with PCA SP at dif-
ferent dosages.

Table 10. Chloride ion migration coefficient of concrete with PCA SP at


different dosages
causes greater water porosity than the reference concrete; the
more PCA SP incorporated into concrete, the higher water porosity Mix Chloride ion migration coefficient (10−12 m2 =s)
of concrete. The 0.20%, 0.24%, 0.28%, and 0.32% PCA SP Control 4.18 (0.14)
blended concrete mixtures were cured in water for 7 days, and 0.20% PCA SP 4.47 (0.06)
the water porosities of concrete samples are in the ranges of 0.24% PCA SP 4.86 (0.18)
13.75%–14.58%, which are larger than the reference concrete 0.28% PCA SP 5.09 (0.68)
0.32% PCA SP 5.54 (0.42)
(13.62%). At the late curing period (90 days), the PCA SP series
concrete has water porosities of 12.44%, 12.46%, 12.47%, and
12.48%, respectively, compared with 12.41% for the reference con-
crete. The prolonged curing time has a more positive contribution Cost Analysis
on the water porosity development of the PCA SP series concrete
compared with the reference concrete. It is because the long curing The total material costs to produce the PCA SP based concrete are
period accelerates the cement hydration products filling the void an important indicator to evaluate the applicability of PCA SP in
pores of concrete prepared with PCA SP. concrete. In this study, the unit costs of raw materials (except for the
costs of the transportation, handling, and placement) were obtained
from the purchase price of raw materials in southeast coast of
Chloride Ion Penetration
China. The total material costs associated with the production of
Fig. 12 and Table 10 indicate that for concrete samples with the individual concrete mixture per cubic meter were calculated,
PCA SP of 0.20%, 0.24%, 0.28%, and 0.32% water-cured and the results are provided in Table 11.
for 28 days, the chloride ion migration coefficient of concrete It is observed from Table 10 that in regard to the control concrete
mixtures are 4.49 × 10−12 , 4.89 × 10−12 , 5.09 × 10−12 , and 5.54 × and concrete with PCA SP of 0.20%, 0.24%, 0.28%, and 0.32%,
10−12 m2 =s. The PCA SP series concrete have a higher chloride the total material costs of concrete per cubic meter are 384.302
ion migration coefficient than the control concrete (4.18 × and 397.531, 400.178, 402.823, and 405.469 RMB. The PCA
10−12 m2 =s). Utilizing PCA SP in concrete increases the probabil- SP series concrete have 3.44%–5.51% higher total material costs
ity of chloride ions penetrating inside concrete (Khatib and than the control concrete. Excessive use of PCA SP in concrete
Mangat 2002). leads to the increase in the cost efficiency; it is uneconomical.

© ASCE 04020009-8 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2020, 32(3): 04020009


Table 11. Total material costs of concrete with PCA SP at different dosages (per m3 )
Raw material cost (RMB=m3 )
Raw material Cost (RMB=kg) Control 0.20% PCA SP 0.24% PCA SP 0.28% PCA SP 0.32% PCA SP
OPC 0.484 178.112 178.112 178.112 178.112 178.112
FA 0.376 34.592 34.592 34.592 34.592 34.592
RS 0.112 77.707 77.707 77.707 77.707 77.707
CA 0.086 93.327 93.327 93.327 93.327 93.327
PCA SP 14.38 0 13.229 15.876 18.521 21.167
W 0.0035 0.5635 0.5635 0.5635 0.5635 0.5635
Total material costs — 384.302 397.531 400.178 402.823 405.469
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Note: OPC = ordinary portland cement; FA = fly ash; RS = river sand; CA = coarse aggregate; PCA SP = polycarboxylate-based superplasticizer;
and W = water.

Conclusions support. In this study, Jiangsu Boot New Materials Co, Ltd. pro-
vided PCA SP. The authors also express their gratitude.
Over the last 3 decades, the application of PCA SP in the produc-
tion of the HPC has become more and more popular. In this
study, PCA SP with −COOH, −SO3 groups, and a long PEO side References
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