PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

Project: Perstorp Elephant Project

Method Statement for Unloading and Erection of Pipe Spools in Pipe Rack Area

Contractor: TRIMURTI FABRICATORS PVT LTD

PMC: Aker Powergas Solutions

Client: Perstorp Industries India Pvt. Ltd.
TFPL Job No: 50611-2041

3 15.01.2022 Issued for Approval Rahmatullah S. JOSEPH

Rev Date APG PEM Document Status Prepared Checked Approved By

Status By by

Rev. Date Revision Details

Doc Title: MS for Erection of structural Column Page 1 of 9

Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

0 02.12.2021

1 06.12.2021 METHOD 1 & METHOD 2 INCLUDED

Table of Contents

Section Title Page

01 Scope of works 04

02 Personnel rules and responsibilities 04

03 Construction procedures 05

04 Conformance criteria 07

05 Materials 07

06 Plant and equipment 07

07 Storage and handling 07

08 Health and safety 07

09 Environment requirement 08

References
10 08

Attachment:
11 08
Appendix A: Sample test reports

12 Specification of hoisting and lifting 08

Doc Title: MS for Erection of structural Column Page 2 of 9

Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

1. Scope of work

The scope of this procedure applies specifically and only for the execution of
“Perstorp Elephant Project”. This procedure covers supervision and method used for
Unloading and Erection of Pipe Spools in Pipe Rack Area.
2. Personal Rules and responsibility

 Project Manager:
      Project Manager is responsible for developing and managing technology projects and
their cost, time and scope. Responsibilities include: project plan, communication plan,
allocating tasks and setting milestone.

 Preparation of the work procedure and review

 Document and drawing control for lifting works

 Calibration and maintenance of equipment

 Notification to QA/QC for inspection and testing

 Training for Superintendents, Supervisors and Staffs

 Site Engineer: A site engineer offers advice in the planning, co-ordination and

supervision of technical aspects of construction projects. A site engineer's role is
vital to a construction project: they have a number of responsibilities including
solving technical issues, providing advice, management and preparing reports.

 Apply to approved drawings on site

 Provide for inspection/test

 Control of workers on site

 Preservation of material on site

 Supervisor: A Supervisor oversees the construction activities that take place on the

Work site. They are heavily involved in planning, organizing and controlling
Projects.
Construction Supervisors are responsible for supervising the contractors and staff

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Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

while maintaining a safe work environment.

 Supervision for lifting activities

 Distribute the job to workforce

 Cooperating with worker on workplace safety and health matters.

 Safety officer: The Safety Officer is responsible for monitoring and assessing
hazardous and unsafe situations and developing measures to assure
personnel safety. The Safety Officer ensures the Site Safety and Health Plan is
prepared and implemented. The Safety Officer ensures there
are safety messages in each Incident Action Plan.

 Management of the safety control supervisors to check the site condition in the safety
concern

 Report to the Site Manager in relation to the health, safety and environment protection
activities.
Workers: The Project Worker's main function is to manage the day-to-day activities of a
project or part of a service. The Project Worker will also assist the Service Manager to
develop and support a range of flexible, creative and responsive community-based
initiatives for people with dementia and their careers.

3. Construction procedure to be followed

 TBT/Job specific training will be given to all members before starting the activity.

 Necessary work permit should be taken by TFPL from APG prior to the start-up of activity.

 All equipment, tools & tackles should be having required documents like TPI, Calibration &
MTC etc.

 TFPL will inspect that the road is levelled and well compacted and also free from hurdles.
If not, TFPL will inform APG to take necessary action.

 Speed of the Mobile crane or Farana should not be more than 10kmph while moving.

 TFPL will ensure the signalman’s presence while moving the Mobile crane or Farana.

 Mobilizing & Positioning the Mobile Crane or Farana, at material yard.

 Only certified Mobile Crane or Farana, and lifting tools & tackles will be used.

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Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

 Area should be barricaded or cordon off.

 Rigger will fix the Lifting Belt on Pipe Spools by adjusting its CG.

 Mobile Crane or Farana will slightly lift the Pipe Spools to take a load test.

 After successful load test that Pipe Spools will be shifted to the desired location with the
help of Mobile Crane or Farana.

 Before erecting the Pipe Spools, its cleaning will be done.

 At erection point, lifting belt will be fixed to the Pipe Spools and guide rope will be installed
at both ends of the pipe.

 Only signal man will give the signal to the Mobile Crane or Farana, operator.

 Supervisor/safety person will ensure that no one comes under suspended load.

 Then Pipe Spools will be lifted slightly and placed on the rack with proper locking.

 De-slinging of Pipe Spools will be done with the help of boom lift, before which Pipe
Spools will be stabilized.

 Same procedure will be repeated for another Pipe Spools erection also.

 Adjacent Pipe Spools need to be stabilized on Pipe rack

 Before leaving the work location supervisor will ensure that all erected members are
properly stabilized.

Doc Title: MS for Erection of structural Column Page 5 of 9

Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

Method 1

Dismantle upper Beam 1 & Beam 2 and placing pipe spools by following below process

1. Belt & Guide Rope to be placed at two ends of Beam 1 (as shown in sketch 1) with the
help of Boom lift (man lift) and other end of the belts to be inserted into Crane Hook.

2. With the help of crane hold the Beam1 without load on crane

3. Remove the Bolts (from the beam) with the help of tools resting on Boom Lift.

4. Remove the Beam 1 with the help of Crane and safely place at the ground.

5. Lift the Pipe spools on 1st Tire and insert into the pipe rack on both sides.

6. After placing Pipe spools tie on support structure with the help of Rope.

7. Place the Beam1 on the 1st Tier with the help of crane and boom lift and fix the beam
with bolts.

8. Repeat the same above steps 1 to 7 for tier 2 and Beam 2.

9. Once work is completed

SKETCH 1

Doc Title: MS for Erection of structural Column Page 6 of 9

Rev No: 00
 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

Method 2

1. Place the lifting belt and chain block on pipe spool and Crane as per sketch 2

2. Lift the spool to check the cg and balance of pipe spool at 1 meter height.

3. Lift the pipe spool to required elevation and insert the same into the pipe rack with
the help of Boom lift, Chain block & Mobile Crane or Farana.

4. Once the Pipe spool is inserted and placed on pipe rack then change the position of
belt to further insert into the pipe rack.

5. Once pipe spool is placed at desired location on pipe rack release the load from
Mobile Crane or Farana and tie the pipe spool & remove the belt with the help of
Boom lift.

6. Repeat above steps 1 to 5 for further pipe spools installation.

SKETCH 2

4. Conformance criteria

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 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

 Motor Vehicles Act as amended in 1993 and The Central Motor

 Vehicles Rules, 1989.

 IS 13367 (Part 1): 1992: SAFE USE OF CRANES- CODE OF PRACTICE

 IS 13834 (Part 1): 1994; CRANES – CLASSIFICATION

5. Materials:

Lifting Belt, Tag Line, Hooks, De shackles., Full body harness, Other Tools & Tackles.

6. Plant and equipment

Lifting Belts – As per requirement

D shackle: As per requirement

Guy ropes/Stay Wires - As per requirement

Mobile Crane or Farana

Boom lift

7. Storage and handling

 All material will be maintained cleanly and in good condition.

 All tools and tackles must be free from dirt, grease.

8. Health and safety

 Assessment shall be done for the activity, access, illumination and work platform.

 Ensure that all tools and tackles and lifting equipment has the valid third-party certificates

 Ensure that SLI is operational

 Reverse horn of the Mobile Crane or Farana is operational and audible

 Anti-two block system is provided and is operational

 Ensure that Mobile Crane or Farana operator and riggers are qualified and trained

 Ensure that job specific PPE with Mandatory PPE are provided to all including full body
harness

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 PERSTORPP ELEPHANT PROJECT

Contractor: TRIMURTI FABRICATORS PVT LTD Doc. Ref. No: TFPL/APG/MS001 R3

Contract No.: SER/0153/21-22 Date Issued: 15.01.2022

 Ensure to barricades the area with warning signs board & only authorized person allow to
working area.

 Do not over load the Mobile Crane or Farana, Safe working capacity (SWL).

 Do not lift more than 75 % of the cranes rated capacity.

 Before start activity all equipment’s, tools tackle, crane also must be inspected by concern
person.
9. Environmental requirements

Prevent noise pollution by using environment friendly machines and equipment’ s and oils.

Minimize the dust generation as low as practicable.

Follow govt. guidelines on the air pollutions. Must have PUC certificate

Ensure to collect and dispose of the oil spillage (if any) as per local govt. rules

Keep area clean

Submitted separately.

10. References Attachment: Third party certificates of crane and tools and tackles,
submitted separately.

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