Professional Documents
Culture Documents
BUILDING REFURBISHMENT
EMBASSY OF SWISS PROJECT, JAKARTA
ARCHITECTURAL WORKS
TECHNICAL SPECIFICATION
(Issued For Tender Document)
20th SEPTEMBER, 2022
OWNER
MADE BY
ARCHITECTURAL WORKS
2. DIVISI 3 CONCRETE
3. DIVISI 4 MASONRY
4. DIVISI 5 METAL
5. DIVISI 6 WOOD-PLASTIC-COMPOSITE
7. DIVISI 8 OPENING
Page 1 of 2
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURALWORKS
Issued For : Document Tender
8. DIVISI 9 FINISHING
Page 2 of 2
DIVISION 1
General Requirements
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
SECTION
01 32 20
PHOTOGRAPHIC DOCUMENTATION
1.1 SUMMARY
B. Preconstruction, Periodic Construction and Time - lapse Sequence Construction digital video.
1.2 PRODUCTS
B. Video Recordings : Submit in digital video disc format acceptable to Architect and by posting to project Web site.
C. Web - Based Photographic Documentation : Submit time - lapse sequence video recordings by posting to
D. Preconstruction Photographs :
1. 100 colour photographs showing existing conditions adjacent to property before starting the Work.
2. 100 colour photographs of existing buildings either on or adjoining property to accurately record physical
conditions at start of construction.
H. Preconstruction Video Recording : Before taking possession, site clearing, starting excavation, demolition and
construction with written transcript.
I. Periodic Construction Video Recordings : Weekly with written transcripts. Minimum recording time shall be thirty
minutes.
J. Time-Lapse Sequence Construction Video Recordings : One frame every five minutes to create a time-lapse
1. Web-accessible image of current site image from viewer - controlled location camera(s), updated at fifteen
minutes intervals.
2. Time-lapse recordings from six fixed-location camera. Record one frame every fifteen minutes.
SECTION
03 20 00
CONCRETE REINFORCING
This work shall consist of furnishing concrete reinforcement in conformity with the Drawings.
The work shall include all machinery, equipment, manpower and the required workmanship
and performance to the satisfaction of the Project Manager.
This Specification shall govern over the Drawings in the event of any conflicting details that
may arise.
Concrete:
Masonry:
04 05 13 - Masonry Mortar
Openings:
3.1.1. The Contractor shall submit to the Project Manager samples and the
manufacturer's certificate of compliance with the concrete reinforcement
requirements for approval.
3.1.2. Prior to ordering of material, all the order lists and cutting schedules shall be
properly prepared by the Contractor and submitted to the Project Manager for
approval.
However, such approval shall in no way relieve the Contractor of his
responsibility for ascertaining the accuracy of such order lists and cutting
schedules.
Any revision of the approved material lists and schedules of the concrete
reinforcement shall be the full risk and expense of the Contractor.
3.2.2. The Contractor may be permitted to substitute the designed sizes of the
concrete reinforcement as shown in the Drawings provided that the
substitution is carefully analyzed and he has checked that the required strength
is still maintained. Such substitution shall be approved by the Project Manager
prior to work execution.
3.2.3. Details of concrete reinforcement and accessories not shown in the Drawings
shall be in accordance with the Project Manager requirements.
Concrete reinforcement shall be protected at all times from damage and shall be stored
in a location (and on blocks) where the potential for rusting is minimized and is not in
contact with oil, grease, mud and other objectionable materials.
4.0. MATERIALS
4.1.1. Reinforcing steel of plain type with diameter of < 10mm shall be of grade BjTP-
24 material with yield strength of 2400kg/cm² and shall comply with SNI 07-
2052-2002 or ASTM A615/A615M.
4.1.2. Reinforcing steel of deformed type with diameter of 10mm shall be of grade
BjTS-40 material with yield strength of 4000kg/cm² and shall comply with
SNI 07-2052-2002 or ASTM A615/A615M.
Prefabricated steel reinforcing (reinforcing steel wire mesh) shall be manufactured from
plain or deformed steel wires of grade Bj-50 material with tensile strength of
5000kg/cm² conforming to SNI 07-0663-1989, welded together by an automatic
welding machine, such as BRC, Union Mesh, Lionmesh, Adhi Mesh or approved equal.
4.3. Accessories.
4.3.1. Metal chairs, spacers and other shall be sized and shaped to adequately
support reinforcing.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : CONCRETE
PROJECT NUMBER : 22225 SECTION : 03 20 00
DATE : September 2022 TITLE : Concrete Reinforcing
REVISION :A PAGE : 3 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.1. Hooks/Bends.
5.2. Cutting.
Length in excess required in the Drawings (apart from overlaps), shall be done by steel
cutting or any cutting tools approved by the Project Manager.
In areas where block outs are made for machineries, equipment and other utilities, the
mild steel bar shall be cut to suit the opening or size of the block out.
Unless otherwise specified in the Drawings, for the designed slabs up to 130mm
thickness, use 12mm diameter mild steel round dowel bars 600mm long spaced at
250mm on centers.
For slabs 150mm to 200mm thickness, use 12mm diameter mild steel round dowel bars
800mm long, spaced at 200mm on centers.
For slabs with thickness more than 200mm, diameter and length of dowel shall be as
indicated in the Drawings.
5.4.1. Before placing, the concrete reinforcement shall be free from loose, rust, loose
scales, oil, paint and any other objectionable substances.
5.4.2. All concrete reinforcement shall be accurately placed in conformance with the
grade, dimension and location as shown in the Drawings. Metal chairs or inserts
shall be spaced at one meter square or as determined by the Project Manager.
Stones, bricks or wood blocks are not allowed as chairs or insert. All laps shall
be tied with no. 16 AWG or 1.62mm diameter tie wire or equal. Spot welding may
be applicable in mild steel reinforcement only in lap work as approved by the
Project Manager.
SECTION
03 30 00
CAST IN PLACE
This work shall include cast-in-place concrete structures, constructed in close conformity with
the lines, grade and dimensions shown in the Drawings.
All work, material and performance related to cast-in-place concrete shall conform to this
Specification and related Specifications and standards.
- AASHTO T11 - Amount of Material Finer than 0.075 mm (No. 200) Sieve in
Aggregate.
- AASHTO T27 - Sieve Analysis of Fine and Coarse Aggregate.
- AASHTO T112 - Clay Lumps and Friable Particles in Aggregate.
- AASHTO T113 - Lightweight Pieces in Aggregate.
- 03 20 00 - Concrete Reinforcing
The following Shop Drawings shall be submitted by Contractor for Project Manager's
approval:
- Reinforcing steel cutting schedule showing bends, hooks sizes, laps, anchors and
others as specified in Specification 03210.
- Shop Drawings of form works shall show structural members, spacing, sizes, joints,
inserts and other related work in form works, and shall be approved by the Project
Manager.
- Scheme of concrete pouring including mix design, manpower, equipment and tools.
· Durability.
· Characteristics and distribution of aggregates.
· Cement type and quality.
· Selection and dosage of admixtures.
· Proportioning of aggregates classes in the mix.
· Cement strength, type.
· Water cement ratio.
· Slump test.
· Characteristic of different fresh concrete mixes.
· Compressive strength.
· Water tightness.
· Resistance to weathering.
· Resistance to adverse chemical reactions.
- These tests shall be carried out until concrete mixes have been obtained in
conformance with this Specification.
a. Cement.
Cement shall have the certificate obtained from the factory of origin,
showing weight per bag of three (3) to six (6) ply rating.
b. Aggregates.
c. Concrete.
At least thirty (30) days before concreting starts, the Contractor will make
trial mixes for testing, materials to be used, and methods which are
introduced in the works.
Trial mixes shall be as specified in section 3.3 of this Specification.
d. Admixtures.
All admixtures for concrete shall be tested according to the relevant ASTM
C 260 and ASTM C 494 at least thirty (30) days prior to the start of the
concrete works.
Admixtures shall not be used without approval of the Project Manager.
- The Contractor shall conduct test mixing of concrete, each types and
strength applied, prior to placement of concrete.
- The aggregates shall be batched from no less than two size grading, coarse
and fine (sand). Coral sand shall not be used for works under this Contract.
Fly ash may be added to increase the durability of concrete.
- The Contractor shall submit the grading curves to the Project Manager for
approval. The aggregate sources and the size grading shall not then be
changed from the approved aggregates.
- Trial mixes shall be carried out by the Contractor before the mix design is
approved by the Project Manager. Proportions may be determined by
weigh batching or volume batching. In the case of volume batching, two (2)
volume boxes shall be made, one being for sand and the other for coarse
aggregate.
The Contractor may use the following batch volumes for his trial concrete
mix.
- Make test mixing to that when test specimens are cured and tested under
laboratory conditions, their compressive strength will exceed the adequate
strength required. For each test mixing, make four (4) specimens at 7 days
and 28 days strength.
The 7 days test strength shall be at least 65% of the 28 days strength
required for the test mixing.
The test result report shall be submitted to the Project Manager for
approval. The Contractor shall not commence construction of concrete
works until the Project Manager has approved the Contractor’s Concrete
Mix Design. Once approved, the Contractor shall not vary the trial mix
proportions or component materials without the written approval of the
Project Manager.
- Prior to using any water reducing agents or high early strength promoting
admixtures, the Contractor shall submit details of the products technical
data to the Project Manager for review. The Contractor shall prepare a
series of four (4) concrete test cubes specimens trial mix using the
approved Concrete Mix Design with the proposed concrete admixture.
Testing of the specimens shall be carried out by a test laboratory approved
by the Project Manager. Two (2) of the specimens shall be tested at 7 days
and the remaining two (2) tested at 28 days. The results of the trial mix
testing (incorporating the admixture) shall be submitted to the Project
Manager for reviewand approval following each series of testing.
4.0 MATERIALS
4.1. Concrete
Concrete are grouped in different classes, and shall have the following
characteristics derived from laboratory test results :
A B
Water/cement ratio 0.55 or less 0.65 or less
Cement, kg/cu. m of
300 or more 250 or less
concrete
Slump, cm 12 or less 12 or less
Design standard strength 300, 175
at 28 days, K kg/sq.cm 250 125
(15 x 15 x 15) 225
See relevant
Proportioning strength,
Clauses
K kg/sq.cm
Method of compaction Vibrated or vibrated or
Concrete when placed Tamped tamped
Unless otherwise specified, concrete of A type shall be used for all structural
members of building, and shall be ready-mixed concrete.
Concrete of B type shall be used for levelling concrete under foundations and
other non structural components.
4.1.3. All ready mixed concrete shall comply with the requirements of ASTM C 94.
4.2. Cement
4.2.1. Cement shall be portland cement type I complying with SNI 15-2049-2004.
Cement shall come from one brand, from Holcim or approval equal.
4.2.2. Material instant Cement (if required) shall be ready use concrete and ready to
mixing, such as DC-250 from Decon Multi Industri, or approval equal.
4.3. Water
Water for mixing, curing or other designated applications shall be clean and free from
harmful and deleterious substances such as alkali, acids, salt and other inorganic
matters.
However, as the case may happen, all water except what as mentioned herein shall be
tested and shall meet the requirement of AASHTO T26 and/or approved by the Project
Manager.
4.4.1. The fine aggregate for concrete consisting of natural hard sand shall meet
ASTM C33 requirements, and shall be approved by the Project Manager for
concreting works.
4.4.2. Fine aggregate shall not contain inorganic materials, acids, alkalis and other
substances. Fine aggregates shall be uniformly graded and shall meet the
following grading requirements:
4.5.1. The coarse aggregates for construction shall consist of crushed granular
stones, crushed stone, blast furnace slag or other approved inert material of
similar characteristics which are hard, durable and free from deleterious
substances.
4.5.2. Coarse aggregates shall not contain deleterious substances in excess of the
percentages:
Other deleterious substances shall not exceed the percentage limits set forth-in
this Specification and/or approved by the Project Manager.
MAXIMUM SIZE
OF COARSE % BY WEIGHT PASSING SIEVES
AGGREGATE SIEVE DESIGNATION
(CM) 5.08 2.54 1.905 1.27 0.952 4 8 16
95-
3.81 - - - 10-13 0-5 - -
100
90- 20-
1.905 - 100 - 0-10 0-5 -
100 55
85-
0.952 - - - 100 10-30 0-10 0-5
100
4.5.4. Separate sizes of coarse aggregate shall be combined with other sizes at the
proportions by weight or by volume to produce an aggregate that meets the
grading requirements specified.
Other applicable method of curing concrete shall be approved by the Project Manager.
4.7.1. Air entraining admixtures shall conform to ASTM C 260 for all exposed
concrete, such as Sika Viscocrete or Master Air 303 from BASF.
4.7.2. Water reducing and retarding admixture for controlling the setting time of
concrete, if required, shall conform to ASTM C 494 type B and D,such as
Sikament LN or Master Pozzolith 402 from BASF.
4.7.3. Admixture for accelerating the setting time of concrete, if required, shall
conform to ASTM C 494 type C, such as Sikament LN/NN or Master
Glenium 8614 from BASF
4.8.2. Joint sealant for building shall conform to the requirement ISO 1100 (type F
Class 25HM/20LM), such as Sika Construction AP or approval equal.
4.8.3. Joint sealant for Road such as Sikaflex T68 W or approved equal.
5.1.1. Falsework shall be built on foundation of sufficient strength to carry the loads
without settlement.
5.1.2. Falsework which can not be founded on solid footings must be supported and
reinforced by sufficient additional supporting falsework. Prior to placing of
falsework, a representative design to carry the loads for a certain job shall be
submitted to the Project Manager for approval.
- All forms shall be provided with adequate clean out openings to permit
inspection and easy cleaning after all the reinforcement is in position.
- Form materials shall be of lumber not less than 20mm thick and plywood
not less than 12mm, metal not less than 0,6mm, or other acceptable
material.
All exposed concrete surfaces shall be cast with a smooth “off-form” finish.
No plastering shall be undertaken without the approval of the Project
Manager.
Provide timber or plastic chamfer strips (20mm x 20mm) securely nail
fixed on all corners of formwork for exposed concrete members as
indicated in the Drawings.
Wood material used shall be approved by the Project Manager, sufficiently
dry and solid enough to receive load, selected straight, sound and free
from loose knot holes, splits and other defects, milled to net shapes and
sizes.
The samples of materials, dressed on at least 2 edges and one side for
- Metal ties, struts, bolts and rods shall be arranged so that when the forms
are removed, all metal shall not be less than 50mm from the exposed
concrete surface.
- For all weather exposed concrete, metal ties if permitted shall be removed
to a depth of at least 25mm from the concrete face without resulting injury
of the concrete surface.
- Suitable cones shall be provided. The cavities shall be filled with mortar
and the surface left smooth, even and uniform in colour.
5.1.4. Where the bottom of the forms is inaccessible, the lower form boards shall be
left loose, or other provisions made so that extraneous materials may be
removed from the forms easily before concrete placing.
All form surfaces shall be-treated with approved form release oil prior to placing of
reinforcing steel, and, wood forms shall be wetted with water before concrete placing.
No treatment compound shall be used which may discolour the finished concrete.
5.3.1. Utility pipes, conduits for power and telecommunication cables that are to be
embedded in the concrete, shall be installed before placing the concrete, at
position as indicated in the Drawings, and in manner as not to reduce the
concrete strength. Those utility pipes and conduits shall be protected/
covered in order to avoid the concrete entering them during concrete pouring.
5.3.2. Weep holes shall be provided and placed on all retaining walls or according to
the Drawings.
Unless otherwise specified, weep holes shall be located at 2000mm spacing.
5.3.3. Weep holes, utility pipes and conduits shall be from PVC pipe having working
pressure of 8kg/cm² complying with SNI 06-0084-2002, such as from
Wavin, Maspion, Pralon, Vinilon. Diameter of PVC pipe shall be as shown in
the Drawings.
5.4. Tolerances
The Contractor shall maintain and set the concrete forms to ensure that, after form
removal and prior to patching and finishing work, no portion of the concrete work shall
exceed any of the tolerances specification in the Drawings. Variations of deck levels
shall be measured before removal of shoring and supports.
Tolerances shall conform to ACI 347 and/or be approved by the Project Manager.
5.6.2. The Contractor shall submit his proposed mixing plant to the Project Manager
for approval before use. The plant must be robust and reliable, and be capable
of mixing 10cubic meters of concrete in not more than two hours. The mix
volume boxes shall be so sized that they suit the capacity of the mixing bowl of
the plant.
5.6.3. Mixing of concrete shall not commence without ensuring that the stocks of
components are adequate, with a reasonable safety margin, for the completion
of the particular pour of concrete.
5.6.4. In case of pours which can not be interrupted, the Contractor shall make
provision for adequate standby equipment as approved by the Project
Manager.
All construction joints shall be located where shown in the Drawings or determined by
the Project Manager.
Construction joints shall be perpendicular to the principal lines of stress and in general
shall be located at points of minimum shear at horizontal construction joints.
Necessary dowels, load transfer devices and bonding devices shall be placed as
shown.
Open joints shall be constructed where shown by insertion and subsequent removal of
wooden strip, metal plate or other approved material.
The insertion and removal of the template shall be accomplished without chipping on
breakage of edges or corners of the concrete. Reinforcement shall not extend across
an open joint unless otherwise specified.
5.9.1. Poured expansion joints shall be constructed similar to open joints. When re-
moulded expansion joints are specified, thickness of filler as installed shall be
as required in the Drawings. The joint filler shall be cut to the same shape and
size as the surface being joined.
5.9.2. It shall be fixed firmly against the surface of the concrete already in place in
such a manner that it will not be displaced when concrete is deposited against
it.
5.9.3. Where it is necessary to use more than 1 (one) piece of filler to cover any
surface, the abutting pieces shall be placed in close contact and the joint
between them shall be covered with a layer of asphalt saturated roofing felt of
not less than 18kg grade, one side of which shall be covered with hot asphalt to
ensure proper retention.
Where joint sealant is indicated, the joint filler shall be set at least 7mm below
or behind the exposed concrete surface.
5.9.4. Immediately after the forms are removed, the expansion joints shall be
inspected carefully.
5.9.5. Any concrete or mortar that has sealed across the joints shall be cut neatly
and removed.
When, during construction, an opening of 3 mm or more appears in any joint
over which any traffic will occur, the opening shall be completely filled with joint
sealant as directed by the Project Manager.
5.10.1. Concrete shall not be placed until forms, reinforcements, insert, block outs and
others have been approved by the Project Manager.
The forms shall be cleaned, free of shakes, splits, notches, debris, and warps
before concrete is poured.
5.10.2. The prepared and approved area for pouring the concrete shall be no larger
than 36m2 per block. In every concrete run, pouring shall be done one (1) block
after the other.
The external surface of concrete shall be properly worked out during the
placing.
5.10.4. The difference between temperature of inside of the concrete and its surface
shall not be more than 20ºC.
5.11.2. Concrete shall not be dropped in the forms from a height more than 150cm
unless confined by closed chutes or pipes or tremie. After initial setting of
concrete, forms shall not be jarred and no strain shall be placed on the ends of
the reinforcement. Concrete shall be discharged from the mixer and
transported within 1 (one) hour to final positions as approved by the Project
Manager.
This shall guarantee that the concrete is of the required workability at the point
and time of placing and the Contractor shall maintain a continuous delivery of
concrete.
5.11.3. All the equipment, machinery and tools used for this work shall be clean, and in
good operating condition. If possible a standby unit or spare parts shall be
available in site.
5.11.4. If used, pump lines must be laid so that the flow of concrete is not interrupted.
Sharp bends shall be avoided.
5.11.5. Water content and particle size of aggregates shall be carefully watched when
concrete is being pumped to avoid clogging.
The slopes of troughs for conveying the fresh concrete shall be well chosen so
that the concrete with minimum water content flows in a uniform stream
without segregation of cement and aggregate.
Forms and falsework shall not be removed without the approval of the Project
Manager. The Project Manager's approval shall not relieve the Contractor for the
safety of the work. The schedule for removal shall be approved in advance by the
Project Manager.
5.13.1. The Contractor shall request to the Project Manager to inspect concrete
surfaces immediately upon removal of forms.
5.13.2. The Contractor shall (at his own expense) replace concrete not conforming to
required lines, details and elevations or having excessive defects. Do not patch,
fill, touch-up, repair, or replace exposed architectural concrete except upon
the express direction of the Project Manager.
5.13.3. All general concrete formed surfaces shall have "as-cast" finish using specified
forms.
Tie holes shall be plugged. Exposed surfaces and surfaces to receive paint
shall have repairable defects patched, have joints pointed, have fins and
mortar drippings rubbed smooth, and have form coating films and surface dirt
removed.
5.13.4. Honeycombs, hollows or cold joints shall be repaired only upon the express
direction of the Project Manager.
Patching materials shall be cohesive, un-shrinkable and surpass the concrete
in strength.
- A clean down with a solution of muriatic acid containing not less than 2% or
more than 5% acid by volume, applied to surface previously saturated with
clean water. Remove acid. Protect metal and other materials that would be
damaged by acid.
- Lime poultice.
- Honing or grinding.
Where specified in the Drawings, floor hardener shall be evenly distributed over freshly
leveled and floated concrete, in a manner as recommended by the manufacturer. Floor
hardener shall be maintained at 4kg/m², unless otherwise shown in the Drawings.
Curing for hardener shall be applied according to the manufacturer's instruction.
The following measures shall be taken to protect freshly deposited concrete from the
sun, wind and rain until it has set properly, and to prevent quick drying:
- All forms containing concrete shall be kept moist until they are removed.
- All exposed surfaces of concrete shall be moistened continuously for 7
consecutive days after pouring.
- Special care shall be taken of surfaces of roof-slabs which shall either be covered
with moistened hessian or be protected from drying out by other suitable means.
- It shall not be allowed to store materials on or to transport them over construction,
which, in the opinion of the Project Manager, has not been sufficiently hardened.
SECTION
03 60 00
GROUTING
The work shall include furnishing of equipment, materials, labour and application of grout at
places as directed by the Project Manager.
The work shall include, but not be limited to the following:
- Concrete:
03 30 00 – Cast in Place
- Metal:
05 50 00 – Miscellaneous Metal
Sample, brochure and/or technical data of the specified material shall be submitted to
the Project Manager for approval, prior to delivery to location.
Original pack/bag from the factory shall be tightly closed and shall be kept in storage
with enough ventilation, free from humidity and water, and shall be placed at 30cm
above floor.
4.0 MATERIALS
4.1. Grout
Grout shall be made of cement material and shall have minimum characteristics as
follows:
such as Sika Grout 215 new, Conbextra GPXtra by Fosroc, Masterflow 830 by
BASF or approved equal.
4.2. Water
Water for mixing shall be clean water complying with the requirements of Specification
03 30 00.
4.3. Moulds/Formworks
5.1. Preparation
5.1.3. Anchors, fixing bolts and base plates shall have been elevated prior to grouting.
5.2. Weather
The weather at the time of grout application being held shall be in accordance with the
requirements of the grout manufacturer.
5.3. Mixing
The mixing comparison between grout and water shall be in accordance with the
manufacturer instruction.
Mixing is carried out mechanically, by force action mixer or a suitable mixing paddle
attachment to a slow speed drill.
5.4. Application
5.4.1. Grout might be poured or pumped into the mould, or as specified by the
manufacturer's instruction. Gentle vibration will aid flow.
5.4.2. Use of straps or chains will aid flow where distances of over 100cm are involved
(sawing action of the strap or chain promotes sympathetic flow of the grout-the
technique shall be used with discretion to avoid the creation of voids).
5.4.3. Flow of grout shall be maintained until the grout has completely filled the void
and has risen for the full length of the form on the opposite side. Grouting shall
take place from one side only.
SECTION
04 05 13
MASONRY MORTARING
This work shall comprise the supply of manpower, materials and machine mixers, and
execution of all work for the cement mortar. It shall include but not limited to plastering/fine
coating of walls. Work shall be performed in accordance with the correct lines, grades and
alignments as shown in the Drawings, or as directed by the Project Manager.
- ASTM C 185 – Standard Test Method for Air Content of Hydraulic Cemet Mortar
- ASTM C 109 – Standard Test Method for Comprehensive Strength of Hydraulic
Cement Mortars
6. Standard of Manufacture
7. Related Specifications:
Masonry:
Prior to construcion, the Contractor shall submitt to Project Manager samples of all
materials for cement mortar work, for approval.
3.2.1. Manufacturers must provide testing data to verify compliance with standard
practices.
3.2.2. Certified test report shall submitt to showing that the type of mortar complies
with the specified requirements, and prepared by qualified independent
laboratory indicating compliance with performance requirements for mortar
admixtures.
3.3.1. All cement in bag or bulk shall be delivered in original packages, containers and
bundles bearing the name of the manufacturer and brand name, and stored in a
clean ground area, dry, free of surface water run-off, under watertight cover,
away from sweating walls and other damp surfaces until ready for use,
provided the area has sufficient drainage and shall free from foreign materials.
Height of stockpile shall not exceed 1200mm in order to prevet segregation.
Damage or deterioted material shall be removed from the premises.
3.3.2. Store areas should be accessible to delivery trucks and convenient to material
staging areas. If possible, drop-deliver the material right to the material staging
ares. Storage material should be stored away from other construction activities
on a flat-grade area that is not susceptible to standing water, erosion or setting.
3.3.3. Store cementitious materials on elevated platforms, under cover, and in a dry
location. Avoid excessive stacking, maximum 8 stacks for each pallet
(maximum 2 by 8 stacks in each pallet). Shelf life 12months stored in closed
bag in dry room.
3.4. Warranty
4.0. MATERIALS
4.1. Premix Mortar as Thin Bed Adhesive for Autoclaved Aerated Concrete Masonry
Units
Premix mortar as Thin Bed Adhesive for autoclaved aerated concrete blocks shall
consist of adhesive Portland Cement, Aggregate Silica sand with maximum grain
diameter of 0.6mm, filler to increase solodity and reduce mixture porosity, and additive
water soluble material to improve the workability and adhesiveness, all are mixed in dry
condition to make the mixture ready to be used by adding some water as recommended
by the manufacturer, such as MU-382 ( 3mm thickness ) from PT Cipta Mortar Utama,
Thinbed-101 ( 3mm thickness) from Drymix, Thinbed-LM 301 (tebal 3mm) from
LeichtMix.
Premix Mortar as Thin Bed Adhesive for Autoclaved Aerated Concrete Masonry Units
shall comply with the following requirements:
Premix plaster for Autoclaved Aerated Concrete Masonry unit shall consist of cement,
silicate sand with maximum diameter of 1,2mm, filler, additive mixed homogenous and
water soluble admixture, all are mixed in dry condition to make the mixture ready to be
Premix plaster including Skim Coat for Autoclaved Aerated Concrete Masonry Units
shall comply with the following requirements:
Premix fine coat for smoothing out all masonry surfaces shall consist of cement, filler,
and other additional material that are evenly mixed to make the mixture ready to use for
soothing out just by adding water, such as MU-250 (3mm thickness) by PT Cipta
Mortar Utama, Acian (3mm) dari Drymix, atau LM-201 dari LeichtMix.
Fine Coat for Autoclaved Aerated Concrete Masonry Units shall comply with the
following requirements:
Premix fine coat for smoothing out all masonry surfaces shall consist of cement, filler,
and other additional material that are evenly mixed to make the mixture ready to use for
soothing out just by adding water, such as MMU-202 (tebal 3mm) dari PT Cipta
Mortar Utama, Skimcoat (3mm) dari Drymix, atau LM-201 dari LeichtMix.
Adukan Acian Siap Pakai untuk Bata Merah dan bata Beton Ringan harus memenuhi
syarat:
4.5. Premix Plaster and Fine Coat/Render for Autoclaved Aerated Concrete Masonry
Units
Premix Plaster and fine coat for all masonry surfaces shall consist of cement, aggregate
Silica sand with maximum grain diameter of 0.6mm,filler to increase solidity, and other
additional material that are evenly mixed to make the mixture ready to use for soothing
out just by adding water, such as MU-290 Finish Plaster (thickness 5mm) dari PT
Cipta Mortar Utama, Plester Ringan 2in1 (5mm) from Drymix, atau Render-LM110
from LeichtMix
Fine Coat for Autoclaved Aerated Concrete Masonry Units shall comply with the
following requirements:
Skim Coat for Concrete Finish Coat shall consist of cement as bonding agent, filler to
increase density and lessening mixture porosity, additive polimer to increase workability
and adhesiveness, and water,
All White Instant Cements shall be applicable for Interior or exterior of a building,
applicable on concrete and plaster in surface, white, harder and smooth result, high
adhesive power, prevent soft crack due to shrinkage of the structure, and in dry
condition to make the mixture ready to be used by adding some water as recommended
by the manufacturer, such as MU-270 (1,5-3mm thickness) by PT Cipta Mortar
Utama, SkimKot Putih (2-3mm thickness) from Drymix, SkimCoat White-LM 202
(1,5-3mm thickness) from LeichtMix or approved equal.
Skim Coat for Concrete Finish Coat shall comply with the following requirements:
4.7. Water
Water for mixing shall be clean and free from harmful and deleterious substances such as
alkali, acids, salt and other inorganic matters.
Water of known quality and for human drinking consumption need not be tested. However,
as the case may happen, all water except what as mentioned herein shall be tested and
shall meet the requirements of AASHTO T26 and/or approved by the Project Manager.
4.8. Caulking
Anchor ties shall be of galvanized mild steel with dimensions as shown by the Drawings.
5.1. General
- All materials except water shall be properly mixed in a tight box or in an approved
mortar mixer, until the mixture attained a uniform colour after which the correct
amount of water shall be added and the mixing continued.
- Mortar shall be mixed for the required quantity to be used and minimum mixing time
shall be 1 to 2 minutes prior to application. Mixed mortar that is not used within the
period of 45 minutes after mixing shall be discarded or rejected.
- Lay Autoclaved Aerated Concrete block work in advance plumb, true to line, with
level, accurately spaced courses. Keep bond plumb throughout, with comers, reveals
plumb and true.
5.2. Preparation
The application of cement mortar is allowed after the finishing of all utilities
installation, and all parts which will receive cement mortar are already
protected under the roof. Put sufficient marks such as the upper part of
plastered area for the smoothness of surface. Should the wall gets too dry,
wet the surface with the water first.
- The surface to be plastered shall be not less than two (2) weeks in age, then
the surface shall be first wetted with water until saturated and the joints
havre been raked to the depth according to standard of manufacture and
clean.
5.2.2. Mixes
5.3. Installation Premix Mortar for Autoclaved Aerated Concrete Unit Masonry
5.3.2. Plaster
Smoothing out shall be carried out after the plaster is saturated of water spraying so
that the plaster become smooth with no cracks and the plaster is eight (8) days old
or is really dry.
For seven (7) days after smoothing out the surface, the Contractor shall always wet
that surface until saturated, minimum twice a day.
Coating should be applied manually as general application
The location of control joints should be specified in the Drawings. The width
of Control Joints should be minimum 3/8” wide, but no more than ½” wide.
Control Joints shall be provided at a spacing of 3 times the wall height or
maximum of 24’ on center unless otherwise according to The Drawings.
Leave Joint Open and clean for caulking in accordance with section 07 92
00.
The inner surface of all face block shall be fully parged. Bed and head joints
shall have mitre profiles, which shall be accomplished with a tool suitable for
the purpose, joints in masonry below grade and in pipe tunnels above ceilings,
behind cabinets, shelving and others, shall be struck smooth, and pointed
with waterproof mastic below grade or equal water proofing agent, as
approved by the Project Manager.
The inner surface of all face block shall be fully parged. Bed and head joints
shall have mitre profiles, which shall be accomplished with a tool suitable for
the purpose, joints in masonry below grade and in pipe tunnels above ceilings,
behind cabinets, shelving and others, shall be struck smooth, and pointed
with waterproof mastic below grade or equal water proofing agent, as
approved by the Project Manager.
- Prior to grouting operations, thoroughly wet all cells and grout contact
surfaces.
- Fill all cores with 20MPa concrete, using maximum 10mm coarse
aggregates. Filling of all cores to take place after laying block courses up to
a maximum height of 1200mm. Cores to be filled at 1200mm intervals
(vertically) leaving a minimum of 1 hour and a maximum of 3 hours between
pours. Concrete grout filling shall be compacted by rodding down vertical
cores.
- Do not use high lift pour. Maximum 1200mm high lift for all grouting.
Fill in interior spaces around built-in items with fine grout or interior plaster.
For Interior Wall and Partitions, where finished surface shows exposed or
The necessary cutting and fitting of all concrete masonry units around
switch boxes, piping, fixtures, conduit and others shall be carefully
coordinated between trades and neatly finished by mason, closing
intervening gaps or apertures with mortar and/or finish coloured mastic or
tuck-pointed.
All works shall be free of access for inspection and testing. The Contractor shall
provide assistance to the Project Manager at all times necessary to get samples
on completed finishes. Any portion found out unsatisfactory shall be repaired
and worked out in same manner of what was previously done without any
addi¬tional expense to the Owner.
SECTION
04 22 26
This work shall including furnishing of equipment, materials, labour and application of
Autoclaved Aerated Concrete Unit Masonry, as indicated in the Drawings and/or herein
specified.
Concrete:
03 20 00 - Concrete Reinforcing
03 30 00 - Cast in Place Concrete
Masonry:
04 05 13 - Masonry Mortar
Openings:
Samples of Autoclaved Aerated Concrete Unit Masonry shall be submitted for approval
by Project Manager, before deliveries are commended. All subsequent deliveries shall
generally be up to the standard of the approved samples.
3.2.1. Manufacturers must provide testing data to verify compliance with standard
practices.
3.3.1. Autoclaved Aerated Unit Masonry shall be stacked under cover and off the
ground. Cementitious materials shall be stored in a weatherproof, ventilated
shed upon platforms above the ground and effectively protected from weather
or moisture prior to use. Logistically it shall be first in - first out.
3.3.2. All Autoclaved Aerated Unit Masonry shall be brought to the site and stored.
Storage shall be arranged in a manner as to keep the blocks dry, either by
tarpaulin or shed roof or combination of both.
3.3.3. Store areas should be accessible to delivery trucks and convenient to material
staging areas. If possible, drop-deliver the material right to the material staging
ares. Storage material should be stored away from other construction activities
on a flat-grade area that is not susceptible to standing water, erosion or setting.
3.3.4. Store cementitious materials on elevated platforms, under cover, and in a dry
location.
3.3.5. Broken, cracked, chipped, stained, or damaged tile will be rejected, whether
built in or not
The Contractor shall submitt Shop Drawing which show details, placing diagrams,
instructions and notes on materials, for masonry trim in the form of cutting and setting
drawings in accordance to the lines, elevations of the Drawings and shall be approved by
The Project manager.
3.5. Warranty
4.0. MATERIALS
4.1. Autoclaved Aerated Concrete shall be made of silicate sand, cement, lime, water and
aluminium powder and shall conform to SNI 03-2156-1991, ASTM C 1693-11-2017 or
BS EN 771-4: 2011+A1:2015.
4.2. Cement Mortar for Aerated Autoclaved Concrete shall be in accordance with the
requirements of Section 04 05 13.
waterproofing mortar shall be made by adding to the base mixture, a waterproofing
compound complying with ANSI 118.4 and Standard of Manufacture.
Waterproof layer for Trasraam material commonly used in building shall be 30 cm above
the floor surface and roof, for toilet walls 160 cm height with type of
dampproofing/waterproofing accordance with the requirements of Section 07 10 00.
4.3. Caulking
Anchor ties shall be of galvanized mild steel with dimensions as shown by the Drawings.
5.1. General
All units shall be laid with full mortar joints and all heads, bed and other joints shall be
completely filled with mortar.
5.2. Preparation
The slab should be placed within a tolerance of +/- ¼” per 10’ (max) in order
to maintain a straight and accurate first leveling course.
Lay out wall lines on building slab by Control Lines
5.2.2. Mixes
Thin Bed Adhesive, Plaster and Finish Coat for Autoclaved Aerated
Concrete Masonry shall be according with requirements of Section 04
05 13. For Head Joint and Bed Joint Mortar, mix accordance with
manufacturer’s mixing instructions.
Lay Autoclaved Aerated Concrete units plumb, and true to line for range.
All blocks shall be kept damp during construction and shall be laid on a full
bed of mortar.
Single frogged block shall be laid with a frog uppermost and all joints shall
be evenly coated. The thickness of the horizontal and vertical mortar joints
shall be 10mm. Tolerance +/- 1mm. All mortar joints shall be neatly tooled to
form slightly rounded (concave) joint.
more than 1m. The maximum vertical tolerance for out of vertical is 10mm in
4000mm.
Place each block as close to head joint as possible before lowering the
block onto the bed joint. Avoid excessive movement along bed joint. Make
adjustment while mortar is still sof and plastic by tapping to plumb and
bringing to alignment.
Check each Autoclaved Aerated Concrete Unit as laid with masonry level
for level and plumb with wall below. Rasp top of block course, if necessary,
to ensure a level bed joint for the next course.
Remove and replace mortar with fresh mortar, where adjustment must be
made after mortar has started to set.
Standard thickness for both horizontal and vertical mortar joints shall be
according with requirements of Section 04 05 13.
After blocks installation, remove spilled mortar using a joint knife. When
using the knife, hold at an angle towards the blocks and scrape downward
45 degree angle, to avoid cathcing the blade in the joints.
The courses shall be exactly poled to line with all window sill and head, all
other wall penetrations and apertures as applicable and as shown in the
- The Autoclaved Aerated Concrete masonry shall level all walls for bearing
by rod heights to receive joints, beams, columns, girders and others, with
blocking. Reinforcements shall be used at least every 600mm in length of
walls and at all piers, corners, plates, beams and others or as shown on the
drawings. Where so described or directed, reveals and piers shall be built,
fixing and/or railing blocks and embedded items, for the work of other trades
shall be incorporat¬ed as the work proceeds in location as shown by the
Drawings. Autoclaved Aerated Concrete masonry shall be cut and chipped
to level wherever necessary to gain the required heights.
- All concrete masonry on which ends bear a steel or concrete beam, shall be
grouted with concrete to the bearing course, and shall also be
reinforced with Ø 8mm bar.
- All embedded items associated with the main or secondary structure, shall
be set in said grout at time of pouring.
For Cutting Autoclaved Aerated Concrete with hand saw or electric band saw,
according to manufacture’s recommended. Layout units to minimize cutting and
adjustment pieces. A large square or framing square is in marking blocks for
straight cuts. A wooden sawback rasp can be used to even out openings and
leveling blocks.
The location of control joints should be specified in the Drawings. The width
of Control Joints should be minimum 3/8” wide, but no more than ½” wide.
Control Joints shall be provided at a spacing of 3 times the wall height or
maximum of 24’ on center unless otherwise according to The Drawings.
Leave Joint Open and clean for caluking in accordance with section 07 92
00.
The inner surface of all face block shall be fully parged. Bed and head joints
shall have mitre profiles, which shall be accomplished with a tool suitable for
the purpose, joints in masonry below grade and in pipe tunnels above ceilings,
behind cabinets, shelving and others, shall be struck smooth, and pointed
The inner surface of all face block shall be fully parged. Bed and head joints
shall have mitre profiles, which shall be accomplished with a tool suitable for
the purpose, joints in masonry below grade and in pipe tunnels above ceilings,
behind cabinets, shelving and others, shall be struck smooth, and pointed
with waterproof mastic below grade or equal water proofing agent, as
approved by the Project Manager.
- Prior to grouting operations, thoroughly wet all cells and grout contact
surfaces.
- Fill all cores with 20MPa concrete, using maximum 10mm coarse
aggregates. Filling of all cores to take place after laying block courses up to
a maximum height of 1200mm. Cores to be filled at 1200mm intervals
(vertically) leaving a minimum of 1 hour and a maximum of 3 hours between
pours. Concrete grout filling shall be compacted by rodding down vertical
cores.
- Do not use high lift pour. Maximum 1200mm high lift for all grouting.
accessories. Space and align built-in parts, exercise care not to disturb
other materials from position.
Fill in interior spaces around built-in items with fine grout or interior plaster.
For Interior Wall and Partitions, where finished surface shows exposed or
painted masonry, careful workmanship and finishing shall be required.
Discoloured or broken units, smeared or damaged surfaces, and joints of
uneven thickness shall be the cause for rejection of work or of portion
thereby.
The necessary cutting and fitting of all concrete masonry units around
switch boxes, piping, fixtures, conduit and others shall be carefully
coordinated between trades and neatly finished by mason, closing
intervening gaps or apertures with mortar and/or finish coloured mastic or
tuck-pointed.
Before application, clean the surface using a brush, then apply using a joint
knife. After application, sanding rasp used to smooth the wall surface.
5.3.8. Sills
Neatly top all blockwork where exposed beyond rear of timber sills to block walls.
Similarly top off exposed blockwork walling as directed and neatly finish to
straight line by grinding.
5.3.9.1. Caulking
5.3.9.3. Chases
Chases in block work for conduits and others shall be accurately cut
as required, in positions and dimensions as directed by the Project
Manager.
- Remove dirt and mortar stains from walls with stiff rushes and
water and where necessary a carborundum stone. Hydrochloric
acid shall not be used. Make good damage by other trades. Use
paint scraper to remove mortar droppings. Rub down uneven
patches.
- Protect all facing blocks from damage and staining. Blocks shall
not be saturated before being used nor shall they be laid in wet
weather. All joints 10mm and slightly rounded. Tolerance +/-
1mm.
All anchors, bolts, conduits and the like to be secured before grouting
commences. Neatly cut holes for all electrical light switches and
power outlets, where shown.
5.3.10. Plastering
All works shall be free of access for inspection and testing. The Contractor shall
provide assistance to the Project Manager at all times necessary to get samples
on completed finishes. Any portion found out unsatisfactory shall be repaired
and worked out in same manner of what was previously done without any
addi¬tional expense to the Owner.
SECTION
04 40 20
LANDSCAPE STONE
The work shall include the supply of labour, materials, tools and installation of Andesit/Landscape
Stone for Wall,Floor, and place as shown in the Drawings and specified herein.
SNI 03-0394-1989 - Batu Alam untuk bahan bangunan, Mutu dan Cara Uji
2. Related Specifications:
Finishes:
The Contractor shall submit samples, technical data and Samples of Stone, for approval
prior to delivery. Samples of Stone shall submitt 3pieces for each size/dimension.
Technical Data shall contain descriptions, characteristics and installation installation
instructions.
Contractor shall submit Shop Drawings to the Project Manager prior to installation. The
Shop Drawings shall be in close conformity with the shape, size, dimensions and class of
concrete required in this Specification.
3.3.1. All materials shall delivered to the project site in unopened original containers
of manufacture, bundles or packages with seals, fully identified with name,
brand, type and Grade and stored in a clean dry place and protected from
damage or rain, dampness, freezing, or overheating in accordance with
manufacturer’s instruction.
3.3.2. Broken, cracked, chipped, stained, or damaged tile will be rejected, whether
built in or not.
3.3.3. Extra materials shall consist of not less than two standard packages for each
colour, type and size of field tile used in this work, and one standard package for
each colour and type of base tile.
4.0. MATERIALS
4.1. Andesit/Lavastone
- Silica content 50-60%, Aluminum 20%, Iron 8%, Calcium 7%, Magnesium 2%, Sodium
1.5%, Potassium 2%, Titanium 0.5%, Manganese 0.2%, Phosphorus 0.3 % and Water
0.5%.
- Porphyritic / Hard textured
- Andesit 2cm for load weight <2ton
- Andesit 3cm for load weight ≤5ton
- Andesit 5cm for load weight ≤12ton
- Andesit >10cm for load weight >22ton
Such as from Cirebon, Majalengka, Tulung Agung or equal, approved by the Project
Manager, such as from Gunung Marmer Raya (GMR), PT Citatah TBK, or MM Gallery
atau setara yang disetujui oleh Manajer Proyek.
Andesite stones for walls and floors in areas as shown in the drawings shall be 20mm
and 30mm thick for walls and floors in the area as shown in the Working Drawings, with
size and color as shown in the Drawings.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : MASONRY
PROJECT NUMBER : 22225 SECTION : 04 40 20
DATE : September 2022 TITLE : Landscape Stone
REVISION :A PAGE : 2 of 6
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
4.2. Sand
Sand for bedding and filler between concrete block pavements shall be hard, clean, and
free from clay and mud and shall be well graded and approved by the Project Manager.
Gradation of aggregate shall be as follows:
9,52mm 100 -
4,75mm 95 – 100 -
2,36mm 80 – 100 100
1,18mm 50 – 85 90 – 100
0,600mm 25 – 60 60 – 90
0,300mm 10 – 30 30 – 60
0,150mm 5 – 15 15 – 30
0,075mm 0 – 10 5 – 10
Water Content 10 5
(%)
Clay Content 3 10
(%)
Cement mortar/Thin Set for Andesit which shall be mixed as required by manufacturer,
shall be in accordance with the requirements of Specification 09 31 33.
Water repellent for mildew shall be made of silicon in a solvent which keep dry the surface
of stone, clean, no change color, no sticky, such as StoneKote SFC 633 TH from Propan
Raya.
5.1. Preparation
5.1.1.The Andesit Stone shall be installed after other works, bellow and behind have
been completely.
5.1.2. Before installation, Andesite stones must be arranged to obtain uniform color
gradations.
5.1.3 The area that receive Andesite stones must flat, solid and clean surface,
according to the elevation and / or slope.
5.2.1. Surfaces to receive applications of Stone shall be clean and free of dirt, dust, oil,
grease and other deleterious matter.
5.2.2. Before setting stone, the base that will receive shall be coated with
waterproofing to prevent water penetration into the Andesit. Let the
waterproofing properly fixed.
Waterproofing shall be as specified in Specification 07130.
5.2.3. Andesit base shall be solidly backed with mortar as required. Each tile shall be
brought to true, even and level plane using a beating block. A test of plane
distortion shall be made with a trade approved level.
Positive compression of each Andesit is required to establish proper bond.
Andesit that is out of true plane or misplaced shall be removed and reset.
5.2.4. Andesit shall be laid from the centerlines of borders, if any, so as to make the
patterns symmetric, with no cuts less than one-half of the Andesit width.
5.2.5. Joints shall be straight, level, perpendicular and of even width as specified in
the Drawings
5.2.7. Andesit shall have the edges wetted and shall be grouted full with a plastic mix
of neat suitably coloured cement grout, immediately after a respective area of
Andesit has been set. The excess cement grout shall be cut off and wiped from
the face of the tile.
5.2.8. After completion of work, all Andesit surfaces shall be carefully cleaned to
remove dirt, stains, or other defacements.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : MASONRY
PROJECT NUMBER : 22225 SECTION : 04 40 20
DATE : September 2022 TITLE : Landscape Stone
REVISION :A PAGE : 4 of 6
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.2.9. Apply stain protective coat to all ready-cleaned Andesit surfaces in a manner
as recommended by the coat manufacturer.
5.3.1. Pattern layout and installation of Andesit, including sizes, shall be as indicated
in the Drawings, except otherwise as directed by the Engineer.
5.3.2. Top and bottom edge of Andesit shall be provided with notches for placing
angle anchors.
5.3.3. Prior to installation, all Andesit surfaces shall be coated with sealer in
thickness according to the standard of the manufacturer. Let the sealer dries.
5.3.4. Wall surfaces to receive Andesit shall be provided with holes for placing
anchors or support of steel angle shape to the wall by using fasteners such as
Dynabolt or approved equal.
The free side of steel angle shall have hole in oval shape for adjusting the
position of the Andesit.
5.3.5. Steel single anchor for Andesit installation shall have shape that one side of it
has branches to be inserted into the upper and bottom part of the Andesit and
granite, while the other free side of it has oval shape hole at different direction
from the hole of steel angle on the wall.
5.3.6. Steel angle anchors with oval hole shall be bolted together by using galvanized
bolt in suitable diameter and length.
Adjust the position of Andesit until level, align and plumb, then tighten the bolt
5.3.7. Seal/gap between steel angle and Andesit shall be filled with resin material as
recommended by the Andesit manufacturer in order to strengthen the position
of steel angle anchor on the Andesit and to prevent dirt entering the gaps.
5.4. Groove
Groove/gap between andesite stones must be filled with cement filler / grout and
approved by the Project Manager. Casting is done in such a way that it fills up the
broadcast line. After the cement filler is sufficiently hardened, the former casting is
immediately cleaned with an approved cleaning tool. Grouting for Andesit joints
according to instruction of manufacturer’s.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : MASONRY
PROJECT NUMBER : 22225 SECTION : 04 40 20
DATE : September 2022 TITLE : Landscape Stone
REVISION :A PAGE : 5 of 6
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.5.1. After completion of work, all Andesit surfaces shall be carefully cleaned to
remove dirt, stains, or other defacements.
Under no circumstances shall wire brushed, harsh abrasive cleansers or acid
used to clean Andesit.
5.5.2. Apply sealer/stain protective coat to all ready-cleaned Andesit and granite
surfaces in a manner according to the sealer manufacturer’s printed
instruction.
SECTION
05 12 00
This work shall include the furnishing, fabrication, inspection and installation of structural
steel in field, as indicated in the Drawings and as described in this Specification or as
directed by the Project Manager.
- Metals:
- 05 50 00 - Miscellaneous Metals.
- Paints:
- 09 97 13 - Steel Coatings
3.1.2 Prior to ordering of material, all the order lists shall be properly prepared by
the Contractor and submitted to the Project Manager for approval.
3.1.3 Prior to starting shop work, the Contractor shall furnish the Project Manager
with the following information:
- Fabricator's facilities.
- Materials intended for use and material manufacturers and suppliers.
- Mill certificate and test report.
- Shop Drawings procedures and schedule.
- Measuring tapes intended for use.
- Quality control methods and procedures.
- Product procedures and schedule such as marking, cutting, bending,
drilling, milling and treating of frictional surface for bolt connection,
etc.
- Shop assembly facilities and procedure.
- Proposed manufacturer welding details for:
· flux, gas, welding rod and wire together with manufacturer’s
recommendations for storage.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : METAL
PROJECT NO : 22225 SECTION NO : 05 12 00
DATE : September 2022 TITLE : Structural Framing
REVISION :A PAGE : 2 of 15
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
3.2.1 Contractor shall submit Shop Drawings to the Project Manager for
approval prior to fabrication.
- Material specification.
- Piece mark numbers/installation drawings.
- List of material parts.
- Fabrication details.
- Welding details.
- Painting requirements.
- Shop splices, details and locations.
3.2.2 The approval of Shop Drawings by the Project Manager does not relieve
the Contractor of his responsibility for errors and omissions.
3.2.3 No alterations shall be made in the finally accepted Shop Drawings by the
Contractor without written consent of the Project Manager.
3.3.3 Inspect shop assemblies and welding for conformance with the specified
requirements.
3.3.4 Clean, grind and prepare all areas as required for ultrasonic and
radiographic tests.
3.3.5 The Project Manager shall have the right to carry out and/or order the
carrying out of test and inspections at any time.
The Project Manager shall have the right, at all reasonable times, to enter
the Contractor's fabrication plant for the purpose of testing and inspecting
the work. All labour and tools required for testing and inspecting in the
fabricator shop shall be provided by the Contractor.
3.3.6 The Project Manager reserves the right to reject materials and/or
workmanship not conforming to the design drawings at any time before
final acceptance. The Project Manager's acceptance of material of
workmanship shall not prevent its subsequent rejection if defects are
discovered later. The Contractor shall remove installed materials which are
rejected by the Project Manager and replace them at no additional cost to
the Employer.
3.3.7 All welders shall have valid current licenses. If required by the Project
Manager, the Contractor shall perform tests of welder's skill.
Tests, when required, shall be conducted at no additional expense to the
Owner.
The Contractor shall provide the number of precise tapes required for the carrying
out of the work (minimum of 3 tapes).
At all times, the ambient temperature shall be recorded and thermal adjustments
made to all measurements. Measuring tape used in the fabricator shop of the steel
work shall be compatible with those used for site erection of the steel work.
The Contractor shall arrange such test as necessary to allow the Project Manager
to approve the tolerance between the tapes used on either location as negligible. All
measurements shall be the Contractor's responsibility.
3.5.1. All steel materials shall be delivered complete with original mill certificates.
3.5.2. All steel materials shall be handled with extreme care, in such a manner so
as not to cause excessive scratches or dents, as determined by the
Project Manager.
3.5.3. Material shall be stored out of contact with the ground in such manner and
location as will minimize rusting and corrosion.
4.0 MATERIALS
4.1.1. All material values shall be in accordance with and as stated in this
Specification, unless otherwise noted.
4.2.1. All steel material shall be new and be free from defects impairing strength,
durability or appearance and shall be of the best commercial quality, and shall
comply with the relative standard.
- Steel grade having yield strength of 245Mpa complying with SNI 03-
1729-2015 or ASTM A36/A36M.
- Steel grade SS 400 having yield strength of 245Mpa complying with
JIS G 3101.
- The steel to be used shall not have any structural defects and not be
obtrusively corroded. The shape and dimensions including dimensional
tolerance of steel profile and other related items shall be according to the
relative SNI, JIS and ASTM, or equivalent.
Ordinary bolts, nuts and washers for Commont Joint shall meet the
requirements of ASTM A307 or 4.7 electroplated.
High strength bolt, nuts and washers for Structural Joint shall meet
the requirements ASTM A325/A325M or grade 8.8.
Base Plate, Anchor bolts shall meet the requirements of SNI 03-
1729-2015, JIS G 3101 (SS 400) or ASTM A36/A36M.
Nuts, washers and screw threads shall be according to standards of
ordinary bolt listed above.
· Nuts, washers and screw threads shall be according to standards of
ordinary bolt listed above.
4.3.2. Welding materials other than those stipulated above shall be selected
according to the method of welding to be employed.
4.3.3. When base metals of two different yield stresses are welded together, filler
metal shall be selected based on the base metal that has the higher yield
stress.
Primer and finish coats for all structural steel shall comply with the requirements of
Specification 09 97 13.
4.5. Grout
Grout for filling anchor's holes, base-plate's pad, posts and structural steel column, and
others as indicated in the Drawings shall be made of cement material,such as Holcim,
Tiga Roda, Semen Gresik or approval equal.
4.6. Galvanizing
4.6.1. Method of hot-dip galvanizing shall conform to ASTM A 123 and the thickness
of zinc coating shall be in the range between 19 to 21microns.
4.6.2. Hot-dip galvanizing is to be applied only for structural steel work (including
bolts, nuts, washers, base plates and anchor bolts) in washing area as shown
in the Drawings.
5.1. Fabrication
5.1.1. General
- The Contractor shall give the Project Manager one (1) week's notice
before commencing any major fabrication segment, such as enclosing the
sides of any major structure.
- Steel items shall be of the sizes, shapes and construction as indicated or
specified.
- Prior to the fabrication, all the necessary measurements shall be verified
and checked in accordance with the quality control procedures of the
AISC requirements. Unless otherwise specified, the items shall be
fabricated in accordance with an efficient shop method.
- The Contractor shall be responsible for correction of all errors and
omissions in detailing, layout and fabrication at his own cost.
5.1.3. Welding.
a. Welder.
The welder shall have more than recent one year of continuous
experience in structural welding and shall receive the approval of the
Project Manager.
- If the Project Manager has any doubts of the welder qualification
although an approval has been given, the Project Manager may direct
to carry out examination tests in accordance with relevant AWS or
other equivalent standards or may cancel the approval.
b. Preparation of Materials.
- Edge Preparation.
- Welding Material.
c. Assembly of Elements
f. Welding Works.
g. Weather Conditions
Welding shall not be done when a welding surface is wet due to rain or
other reasons or when strong winds are blowing. However if the position of
weld and the welder is adequately protected and proper curing of the base
metal is carried out, welding may be carried out after confirmation of no
remained moisture on the surface, and with the Project Manager's
approval.
h. Correction of Materials
i. Inspection of Welding
a. Holes Diameter.
All holes for bolted connections shall be of a diameter 2mm larger than
bolts used, unless otherwise indicated.
b. Holes Fabrication.
All holes shall be drilled at right angles to the surface of the metal and
shall not be enlarged by burning. Enlarging of holes shall be by reaming
only with the approval of the Project Manager. Holes shall be clean-cut
without torn or roughed edges.
Outside burs resulting from drilling or reaming operations shall be removed
with a tool making a 1,5875mm bevel. All holes shall be drilled and reamed
as necessary prior to application of protective coating.
c. Holes Reinforcement.
Where holes are provided for the connection of equipment or for cable
and piping access, and affect any major structural members, said
members shall be reinforced adequately as designated by the Project
Manager.
Shearing, flame cutting and clipping shall be done carefully and accurately by
a mechanically guided tool. All edges shall be left free of slag. Any bevelled
edge that has been damaged shall be restored to the minimum tolerances.
The location of each member is essential to the design of the structure. Each
member shall be accurately located as shown in the Drawings, within the
fabrication tolerances given in AISC.
After fabrication and inspection structural steel shall receive two full shop
coats of anti-corrosive paint per the relative stipulation.
Surfaces to be embedded or to come with concrete shall not be painted.
Surface preparation and shop coats shall be in accordance with the
requirements of Specification 09 97 13.
5.1.9. Galvanizing.
- Prior to starting field erection, the Contractor shall furnish the Project
Manager with the following information:
· Roof structure erection.
Plant of erection equipment and scaffolding.
Details of crane foundation, erection and removal.
Temporary staying and bracing.
Required erection accessories.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : METAL
PROJECT NO : 22225 SECTION NO : 05 12 00
DATE : September 2022 TITLE : Structural Framing
REVISION :A PAGE : 12 of 15
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.2.2 Pick-Up.
- The Contractor shall install the structure on the designated erection site.
Contractor shall verify condition of existing site prior to commencing
installation procedures and shall report to the Project Manager any
5.2.6 Grouting.
5.2.8 Galvanizing.
Use galvanizing repair paint for hot-dip galvanizing damaged part caused by
handling, transporting, cutting, welding or bolting. Do not heat surfaces
where repair paint has been applied on.
SECTION
05 44 00
1.0. DESCRIPTION
This work includes transportation, procurement of labor, materials, work equipment and
installation of materials for light steel truss systems and accessories for installation, roofing
and others as shown in the Drawings.
- Concrete:
03 20 00 – Concrete Reinforcing
03 30 00 – Cast in Place
03 60 00 – Grouting
3.1. Design
3.1.2. The design standards refer to the Australian Limit-Stare Code (AS / NZ 4600-
2018 and AS / NZ 1170-2007).
3.1.4. The contractor is obliged to submit a mill certificate (factory certificate) of the
steel material to be used to guarantee the material conforms to the specified
specifications.
3.3.1. Installation and erection are carried out by trained and experienced installers /
installers who obtained an installer certificate from Manufacturer.
3.3.2. The joints between roof truss elements used for fabrication and installation must
comply with specification.
3.3.3. Mild steel material cutting work must use appropriate equipment, in a condition
that is not damaged, and has been determined by the factory.
3.3.4. The cutting of material must follow the Drawing and the cut part must be
completely flat, straight and clean.
The contractor shall submit a manufacturer's warranty certificate of the lightweight steel
frame system that has been used through supervision or installation checking based on
the Drawings, detailed, accurate and meets Structure Engineering Standard according
to design limit of Cold Formed Steel Structure Design.
3.5.2. Contractors shall submit the latest mill certificate, SNI certificate of the steel
material to be used, ISO 9001 (Quality Management System) and ISO 14001
(Environment Management System) certificates as well as Green certificates
from the Green Builidng Council Indonesia (GBCI) from the manufacturer. the
steel material pembuta as well as product data documents.
Product data for each type of mild steel frame and accessories.
Calculation Report/structural analysis data signed by a selected
professional engineer responsible for preparing it.
Factory certificate signed by a mild steel frame manufacturer certifying that
their product meets the requirements, including uncoated steel thickness,
yield stress, tensile stress, total elongation and metal coating thickness.
As a replacement of a factory certificate, submit a test report from the
registered testing agency proving compliance with the requirements.
A welder's certificate signed by the Contractor certifying that the welder
meets the requirements set out in the Quality Assurance item.
3.6.1. Contractors must hire fabricators and installers who are experienced with materials,
similar lightweight steel frame designs, and with a track record of successful project
experience.
3.6.2. Welding standards must meet the latest edition of AWS D1.1 requirement.
3.7.1. The contractor is obliged to carry out product presentation in accordance with
Technical Specification document. The products presented in accordance with
the support letter and brochure attached to the tender document. Product
presentation shall be carried out in a field technical coordination meeting prior to
the implementation of the light steel roof truss installation.
3.7.2. Contractor and Site Manager/Supervisor, must conduct beam checking, which is
then submitted to obtain approval from the PPTK / Activity Technical Officer
before the light steel roof frame installation are carried out.
3.7.3. The contractor is obliged to examine the correctness and responsible for all
measures listed in the Drawing.
3.7.4. Any part that does not meet the requirements caused by inaccuracy of
Contractor will be rejected and must be replaced by the same obligations, also
applies to mismatches of errors or other deficiencies due to carelessness of
contractor in coordinating with Drawings by Architects, Structures, Mechanical
and Electrical.
3.7.5. Material / detail changes due to any reason must be submitted to Supervising
Consultant, Planner and PPTK (Activity Technical Officer) for approval. The
Contractor shall be responsible for all error detailing, fabrication and fixing of all
light steel construction components.
3.8.1 Light steel frames shall be protected against rust, deformation and other damage
duringtransport, storage and handling.
3.8.2 Light steel frames should be stored in a room that is adequately ventilated to prevent
condensation and protected with a waterproof cover.
4.0. MATERIALS
4.1. General
4.1.1. The work of Light steel roof truss includes fabrication and installation of roof
structures in the form of trusses that have been coated with zinc aluminum
(AZ100) for corrosion resistance.
4.1.2. The roof frame installed must be from factory that have competency in research,
technology, and with more than 15 years of experience and not a home industry.
4.1.3. The roof frame is in form of a rigid triangle consisting of top main frame (top
chord), bottom main frame (bottom chord), and fill frame (web). The entire frame
is connected using a sufficient number of self-drilling screws. To lay the roof
covering material / tile, attach the batten frame directly above main roof truss
structure at a distance adjusted to the tile size.
4.1.4. Light steel frame work includes delivery of material to the site, assembling and
erection according to the drawing including:
4.2. Materials
The lightweight steel roof truss structure material must made be of G550 High Quality
Steel (certificate must be attached) and have the following requirements:
b. Protective Coating
The frame of the rod must have a zinc and aluminum (Zinc-Aluminum / AZ) rust-
resistant coating: Tough ™ steel, with the following:
- 55 % Aluminium (Al)
- 43,5 % Zinc
- 1,5 % Silicon (Si)
- Thickness 150 gr/m2 (AZ 150)
Valley Gutter must made from Steel with G550 quality grade and AZ150 coat, with
thickness according to the drawings.
Strap Bracing must made from steel G550 with coating AZ150 and thickness
according to the drawings.
4.6. Screw
Screw as connector between roof truss elements that used for installation shall be self-
drilling screw with specification:
d. Dynabolt for binding truss structure with the concrete as the foundation and as load
bearing, must have minimum specifications:
5.0. CONSTRUCTIONS
5.1. Fabrication
5.1.1. Maximize shop fabrication and partial assembly of the framing system.
Fabricate cold-formed metal framing and accessories plumb, square, true to line,
and with connections securely fastened and as follows:
5.2. Installation
Prepare and repair damaged galvanized coatings on fabricated and installed metal
framing with galvanizing repair paint according to manufacturer's instructions.
SECTION
05 50 00
METAL FABRICATION
The work under this specification shall comprise transportation, the supply of labour, materials,
and the performance of all work necessary to install metal works in relation to non-structural
works as indicated in the Drawings.
It shall include but is not limited to the following:
- ASTM A123 - Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and
Steel Products.
- ASTM A36/A36M - Specification for Structural Steel.
- ASTM A307 - Specification for Carbon Steel Externally Threaded Standard
Fasteners.
- ASTM A325/A325M - Specification for High-Strength Bolts for Structural Steel
Joints.
- Concrete:
03 30 00 – Cast in Place
Samples completed with mill certificates covering the chemical, physical, charpy
V-notch properties and the heat treatment data of all steel or metal to be used shall be
submitted to the Project Manager for approval prior to fabrication.
All testing shall be performed on a sample of the finished product.
A Shop Drawing and list of materials of pre-fabricated items falling into this category
shall be submitted to the Project Manager for approval prior to fabrication. After the
approval, no deviations or alterations shall be made in the finally accepted shop
drawings by the Contractor without written consent from the Project Manager.
The following items shall be included in the Shop Drawings as applicable:
- Materials specification,
- Piece mark numbers,
- List of material parts,
- Dimensions (exact length and shape) and weight,
- Fabrication details,
- Connection and welding details,
- Installation details,
- Painting requirements.
- Shop splices details and locations.
3.3.2. The Contractor shall perform and pay the cost of all sampling and testing of
materials and work as required, including any product demonstration proposed
by the Project Manager.
3.3.3. The Project Manager reserves the right to reject any material or fabricated
item if at any time before final acceptance of the structure, the following
condition occurs:
3.4.1. Materials shall be stored out of contact with the ground in such manner and
location as will minimize rusting and corrosion.
3.4.2. All metals shall be handled with extreme care, in such a manner as not to cause
excessive scratches or dents, as determined by the Project Manager.
3.4.3. All imperfections must be thoroughly inspected and any deep cuts or serious
abrasions shall be repaired and ground smooth. Plate repair procedure shall be
submitted to the Project Manager for approval. No other grinding shall be
permitted on base material to remove surface imperfections except as to
prepare surface for welding.Burning shall not be used to straighten or to bend
material, except by written consent of the Project Manager.
3.5. Warranty
- The Contractor will be responsible for other materials affected by acid, and shall
replace with new products at no additional cost to the Owner.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : METALS
PROJECT NUMBER : 22225 SECTION : 05 50 00
DATE : September 2022 TITLE : Metal Fabrication
REVISION :A PAGE : 3 of 9
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
4.0. MATERIALS
4.1. General
4.1.1. All metals shall be new and free from defects impairing strength, durability or
appearance, and shall be of the best commercial quality.
4.1.2. Unless otherwise specified, steel for light structural shapes such as angle, hollow,
plates and others as shown in the Drawings shall be made of steel grade Bj.37
having minimum yield strength of 2400kg/cm² conforms to the requirements of
SNI 03-1729-2002 and/or ASTM A36. Items to be substituted shall be approved
by the Project Manager.
4.2.1. Unless otherwise specified, all aluminium works of profile to be used for
frames shall be of extruded aluminium alloy 6063,Temper T5 or T6,
min.thickness 1,35mm with powder-coated, min. 80micron (Standard
AMMA 2604 for Exterior), min.60micron (Standard AMMA 2603), finish in
colour as specified by Colour Scheme to be issued later, and shall conform
to SNI 07-0603-1989 and ASTM B 221 M, such as YKK or approved equal.
Base plates and anchors shall be made of steel material of grade Bj.37 complying with
SNI 03-1729-2002 in size according to the Drawings.
4.4.1. Anchor bolts shall be made of steel round bar having minimum yield
strength of 2400kg/cm², complying with SNI 03-1729-2002 and/or
ASTM A 36/A 36M, and in diameter and length as indicated in the Drawings.
4.4.2. Ordinary Bolts and nuts shall conform to ASTM A-307, and shall be
cadmium plated, except where high strength bolts are shown or specified.
4.4.3. High strength bolt, nuts and washers shall meet the requirements ASTM
A325/A325M.
4.4.4. Ring washers and others than those in contact with high strength bolt head
and nuts shall conform to ANSI B 18.22.1.All washers shall be zinc plated.
4.5.2. Welding materials other than those stipulated above shall be selected
according to the method of welding to be employed.
4.5.3. When base metals of two different yield stresses are welded together, filler
metal shall be selected according to the base metal which has the higher yield
stress.
Steel pipe for handrails, railing shall be black steel type of ASTM A53,
Grade B, manufacture by Bakrie, Spindo or approval equal, and of diameter as
required and as specified in the Drawings.Diameter of pipe shall be as indicated in the
Drawings.
Expanded Aluminium (with thickness according to the drawings), such as from Trio
Jaya Steel, Expanda Metal Megah, Gunung Raja Paksi, Sinarindo Megah
Perkasa.
4.11. Hollow
Hollow steel as indicated in the drawings, shall be made of steel with grade quality
and meet requirement to SNI 03-1729-2002.
Grating as indicated in the drawings, shall made from Cast Iron, such as from Batur
Artha Yulis, Maria Infiniferro, atau setara yang disetujui.
Hangers and/or supports for ceiling frame, lighting fixtures, fire extinguishers and other
equipment, shall be made of steel profile in sizes and forms as shown in the Drawings.
4.14. Grout
Grout for filling anchor's holes, baseplate's pad and others as indicated in the
Drawings shall be made of cement material, of non-shrinkage and non-metallic type,
such as Sika Grout 215 new, Conbextra GPXtra by Fosroc, Masterflow 830 by
BASF or approved equal.
4.15. Painting
Except for miscellaneous metals with galvanized finish, all miscellaneous metals
shall be finished with anti corrosion finish that complies with the requirements of
Section 09 97 13.
4.10. Galvanizing
Method of hot-dip galvanizing shall conform to ASTM A 123 and the thickness of
zinc coating shall be in the range between 19 to 21microns.
Hot-dip galvanizing is to be applied only for structural steel work (including bolts,
nuts, washers, base plates and anchor bolts) in washing area as shown in the
Drawings.
5.1. General
5.1.1. Miscellaneous metal items shall be of the sizes, shapes and constructed of
materials as indicated or specified in Drawings.
Unless otherwise specified, the items furnished shall be an approved product,
fabricated in accordance with an efficient shop method.
Prior to the fabrication, all the necessary measurements shall be verified and
checked in accordance with the quality control procedures of the AISC
requirements.
5.1.2. Design and members and connections for any portion of the structures not
indicated in the Drawings shall be completed by the Contractor and indicated on
the Shop Drawings.
5.1.3. The Contractor shall be responsible for correction of all errors and omissions in
detailing, layout and fabrication at his own cost.
5.2.1 General.
finishes.
- Exposed connections with hairline joints which are flush smooth, shall be
formed using concealed fasteners wherever possible. Use exposed fasteners
of the type indicated or, if not indicated, use cross-recessed flat head
(countersunk) screws or bolts.
- Installation of miscellaneous metal in types, sizes and distances as shown in
the Drawings, shall be carried out according to the Drawings, Specification of
related works and the approved Shop Drawings.
- Anchor bolts, anchor bolt assemblies and hook bolts shall be furnished and
installed in conformity with the Drawings and as directed by the Project
Manager. All steel anchorage embedded to concrete shall be properly
cleaned of rust, loose scales, oil and other objectionable matter in order to
have a good bond to the concrete.
- Provide and coordinate anchorage of the type indicated with the supporting
structure. Fabricate and space anchoring devices to provide adequate
support for the intended use of the work.
Hangers and/or supports shall be made of steel profile in sizes and forms as shown
in the Drawings and the hangers shall be handed to the building structure in such a
manner that the hangers can be distributed evenly over the area as shown in the
Drawings.
Hanger for fire extinguisher shall be as recommended by the fire extinguisher's
manufacturer.
5.3.1. Unless otherwise noted, all miscellaneous metal works shall be anti-rust coated
with painting in colours as specified in Colour Scheme which is be issued later.
5.3.2. Paints and painting works, including surface preparation, shall be carried out in
accordance with the requirements of Section 09 97 13.
5.4. Galvanizing
Use galvanizing repair paint for hot-dip galvanizing damaged part caused by handling,
transporting, cutting, welding or bolting. Do not heat surfaces where repair paint has
been applied on.
SECTION
06 16 00
SHEATING
( HIGH PRESSURE LAMINATE )
The work shall include the provision and treatment of Sheating work as indicated in the Drawings.
3.1. Samples.
3.1.1. Samples of proposed material shall be submitted to the Engineer for approval
prior to delivery.
3.1.2. All High Pressure Laminated sheating shall be obtained from an approved
supplier who will guarantee the quality and moisture content for the purpose it
is required.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Wood, Plastic and Composite
PROJECT NUMBER : 22225 SECTION : 06 16 00
DATE : September 2022 TITLE : Sheating/HPL
REVISION :A PAGE : 1 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR INTERIOR WORKS
Issued For : Document Tender
3.2.1. All HPL shall be delivered to the site in undamaged condition, stored in fully
covered and well naturally ventilated areas protected from extreme climate
changes in temperature and humidity or rain.
3.2.1. Store in dry areas where moisture content can be maintained and protect
materials against exposure to weather and moisture.
3.2.2. Interior finish shall be stored at the site in approved weather tight enclosures,
good naturally ventilated and shall not be brought into the building until the
plastering work has been completed and is completely dry.
3.3. Warranty
4.0. MATERIALS
High Pressure Laminate is made of phenolic resin impregnated sheets and a melamine
resin impregnated decor, which are bonded under the combined effect or heat and high
pressure, thus producing a highly durable product.
Laminates shall have minimum thickness of 0.8mm, shall be resistant to heat, and
having colours and pattern as determined later by the Project Manager, such as from
Formica, Supreme Decoluxe, Decoform, Perform or approved equal.
4.2. Adhesive
All glue or adhesives used shall be water resistan, mtade of neoprene based/synthetic
resin based material, and shall be as recommended by the laminate manufacturer,
locally produced.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Wood, Plastic and Composite
PROJECT NUMBER : 22225 SECTION : 06 16 00
DATE : September 2022 TITLE : Sheating/HPL
REVISION :A PAGE : 2 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR INTERIOR WORKS
Issued For : Document Tender
4.3. Trim
Materials for trim shall be the species specified herein or approved equal, designed as
indicated for such items as wall skirting, pattern in accordance with grading rules for
the species for such items as baseboards and can be assembled and sanded at the mill
insofar as practicable, in maximum practicable length, and with permitted finger joints
when paint finishes are to be received. Sample of factory work shall be submitted to the
Engineer for approval, prior to mass production.
Timber shall be surfaced four sides, and dressed size of lumber shall conform to the
applicable provisions of PKKI (NI-5, 1961). Timber shall be worked to such patterns as
indicated or specified.
All items shall be preservative treated in a closed retort except as specified for
softwood lumber Treated materials that are cut shall have cut surfaces well
brushed-coated with the preservative used in the original treatment.
5.3. Workmanship
Finished work shall be dressed and sanded, free from machine and tool marks,
abrasions, raised grain or other defects on surfaces exposed to view in the finished
work. Joint shall be tight and so formed to conceal shrinkage. Mortice and tenon joints
shall be set in glue with wedges and for interior work may be pinned.
Repair or remove and replace any defective work as directed upon completion of
installation.
Maintain procedures and precautions for protection of materials and installed
woodwork from damage by the work of other trades until acceptance of the work.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Wood, Plastic and Composite
PROJECT NUMBER : 22225 SECTION : 06 16 00
DATE : September 2022 TITLE : Sheating/HPL
REVISION :A PAGE : 3 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR INTERIOR WORKS
Issued For : Document Tender
5.6. Cleaning
All wood chips, piece of woods and unused wood shall be regularly removed from the
work area. All unused materials and waste materials shall be removed and discarded.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Wood, Plastic and Composite
PROJECT NUMBER : 22225 SECTION : 06 16 00
DATE : September 2022 TITLE : Sheating/HPL
REVISION :A PAGE : 4 of 4
DIVISI0N 7
THERMAL AND MOISTURE PROTECTION
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For Tender
SECTION
07 13 13
This work shall include furnishing material, labour, tools and installation of waterproofing at
places as indicated in the Drawings.
The works shall include but not be limited to the following:
Concrete :
- 03 30 00 - Cast in Place
Prior to delivery, sample and technical data of materials to be used shall be submitted to
the Project Manager for review and approval.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project Manager's
approval. All Shop Drawings shall be submitted sufficiently in advance of field
requirements to allow ample time for checking. All submittal shall be complete
and shall contain all required and detailed information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
3.3.1. All materials shall be delivered in good condition, free from any defect, and shall
be completed with label, technical data and data required as specified.
3.3.2. All materials shall be orderly kept in their packages and shall be kept free from
damage.
3.3.3. Store all materials under a tarp to protect from oil, dirt and sunlight.
3.4. Warranty
4.0. MATERIALS
Such as SikaBit PRO® P30-0 Sand from Sika, Ultrachem Torch G Grey from
Ultrachem, Mapethene TA from Mapei or approval equal by Project Manager.
4.2. Accesories
Notes: If there is additional work after the waterproofing application that causes the
waterproofing membrane to be injured, the contractor is obliged to report to the waterproofing
applicator to carry out repair work on the area.
5.1. Examination
5.1.1. Examine surfaces for conditions that would adversely affect execution. Do not
proceed until unsatisfactory conditions area corrected. Beginning of execution
will constitute acceptable of existing conditions.
5.1.2. Substrates must be dry and clean from any liquid such as oil, grease, or any
coating which may hinder the adhesion.
5.2.1. Surface of the concrete shall be dry, clean, flat, and free from any other loose
material, oil, grease or any coating which may hinder the adhesion to the
substrate.
5.2.3. All surfaces shall be inspected and approved by the supervisor prior to
application.
5.3. Application
5.3.1. Apply solvent / water based primer to a clean, smooth and dry surface by brush,
roller or spray.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Thermal/Moisture Protection
PROJECT NUMBER : 22225 SECTION : 07 1313
DATE : September 2022 TITLE : Bitumen Waterproofing
REVISION :A PAGE : 3 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For Tender
5.3.2. Unroll, align and re roll correctly before torching. Overlaps should be minimum
80 mm.
5.3.3. Use gas burner to heat the substrate and thermo fusible film on the underside on
lower face of membrane.
5.3.4. When the thermo- fusible film melts after torching, the membrane is ready to
stick. Roll forward and press firmly against the substrate to bond.
5.3.5. Heat both the overlaps and use the round tipped trowel heating the same to
smoothen and press into seam. Side overlaps should be a minimum of 80 mm
and end overlaps 150 mm.
5.3.6. All angles and abutments should be sealed with extra care to ensure full
bondage. The edges should be sealed well into the grooves.
5.3.7. The membrane should be protected from getting damaged due to ongoing site
activities and during backfilling either by cement sand plaster or other suitable
methods (Polymer screed min thickness 50 mm, with 1 layer reinforcement).
SECTION
07 14 16
This work shall include furnishing material, labour, tools and installation of waterproofing at
places as indicated in the Drawings.
The works shall include but not be limited to the following:
- ASTM D 412 – Standard Test Methods for Vulcanized Rubber and Thermoplastic
Elastomers - Tension
- ASTM E 408 - Standard Test Methods for Total Normal Emittance of Surfaces
Using Inspection-Meter Techniques
- ASTM D 624 - 2012 - Standard Test Methods for Tear Strength of Conventional
Vulcanized Rubber and Thermoplastic Elastomers
- ASTM D 4541-2017 – Standard Test Method for Pull-Off Strength of Coatings
Using Portable Adhesion Testers
- ASTM C 836 – Standard Specification for High Solids Content, Cold Liquid-
Applied Elastomeric Waterproofing Membrane for Use with Separate Wearing
Course
- ASTM E 96 – Standard Test Methods for Water Vapor Transmission of Materials
- Concrete :
03 30 00 - Cast in Place
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Thermal/Moisture Protection
PROJECT NUMBER : 22225 SECTION : 07 14 16
DATE : September 2022 TITLE : Cold Fluid Waterproofing
REVISION :A PAGE : 1 of 6
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
Prior to delivery, sample and technical data of materials to be used shall be submitted to
the Project Manager for review and approval.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project Manager's
approval. All Shop Drawings shall be submitted sufficiently in advance of field
requirements to allow ample time for checking.
All submittal shall be complete and shall contain all required and detailed
information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
3.3.1. All materials shall be delivered in good condition, free from any defect, and shall be
completed with label, technical data and data required as specified.
3.3.2. All materials shall be orderly kept in their packages and shall be kept free from
damage.
3.3.3. Store all materials under a tarp to protect from oil, dirt and sunlight.
3.4. Warranty
- The Contractor will be responsible for other materials affected by acid, and shall
replace with new products at no additional cost to the Owner.
4.0. MATERIALS
4.1. Waterproofing shall be Cold Fluid Applied Type, odourless liquid that when applied, it
shall produce no visual change to treated concrete, protecting concrete from
deterioration, withstands extreme climates, preventing oil ingress into concrete, quick
installation and reducing maintenance costs,slip resistance,preventing water leaks and
reinforcement corrosion.
4.1.1. Sewage Treatment Plant (STP) and Water Treatment Plant (WTP)
Cold Fluid Applied Waterproofing for Sewage Treatment Plant (STP) and
Water Treatment Plant (WTP) shall have the following characteristics:
The waterproof layer for the Exposed Concrete Roof must meet the following
characteristics:
Such as Sikalastic ® 590 (thickness 1,2 mm) from Sika , Weber.PUR Seal
from MU Weber, Aqua fle x Roof Premium from Mapei
5.1. Examination
5.1.1. Examine surfaces for conditions that would adversely affect execution. Do not
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : Thermal/Moisture Protection
PROJECT NUMBER : 22225 SECTION : 07 14 16
DATE : September 2022 TITLE : Cold Fluid Waterproofing
REVISION :A PAGE : 3 of 6
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SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.1.2. Substrates must be dry and clean from any liquid such as oil, grease, or any
coating which may hinder the adhesion.
5.1.3. Cleaning preferably using brush and/or vacuum.
5.2.1. Surface of the concrete shall be dry, clean, flat, and free from any other loose
material, oil, grease or any coating which may hinder the adhesion to the
substrate.
5.2.2. All surfaces shall be inspected and approved by the supervisor prior to
application.
5.3. Application
Installation work required in this Specification shall be performed only with manufacturer's
authorized representative in attendance. Waterproofing shall be applied strictly in
accordance with the manufacturer’s installation instructions.
5.3.2. Sewage Treatment Plant (STP) and Water Treatment Plant (WTP)
1. New concrete should be cured for at least 28 days and should have a pull of
strength ≥ 1.5 N/mm2.
2. Apply primer for concrete substrate.
3. Apply waterproofing:
- Without reinforcement:
a. Apply 1st coat Primer
b. Apply 2nd coats waterproofing
Total Consumption 0,9-1,4kg/m2
- With reinforcement:
a. Apply 1st coat Primer
b. Apply 2nd 3coats with roll in Glass Fiber Matt Reinforcement
Total Consumption 1,9-2,8kg/m2
5.4. Improvements/Repair
5.5.1. The contractor shall do the testing by watering on a waterproof surface for at least
24 hours, and the test shall be carried out with the approval of the Project
Manager.
5.5.2. At the time of delivery, the Contractor shall provide guarantees of his or her work
against possible leakage, breakage and other defects during the maintenance
period, and repair and replace any kind of damages.
SECTION
07 16 13
This work shall include furnishing material, labour, tools and installation of waterproofing at
places as indicated in the Drawings.
- Masonry:
04 05 13 – Masonry Mortaring
- Finishes::
09 30 13 - Tiling
Prior to delivery, sample and technical data of materials to be used shall be submitted
to the Project Manager for review and approval.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project
Manager's approval. All Shop Drawings shall be submitted sufficiently in
advance of field requirements to allow ample time for checking.
All submittal shall be complete and shall contain all required and detailed
information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
3.3.1. All materials shall be delivered in good condition, free from any defect, and
shall be completed with label, technical data and data required as specified.
3.3.2. All materials shall be orderly kept in their packages and shall be kept free from
damage. Storage all product under a tarp to protect from oil, dirt and sunlight.
3.1. Warranty
- The Contractor will be responsible for other materials affected by acid, and shall
replace with new products at no additional cost to the Owner.
4.0. MATERIALS
4.3.1. Waterproofing shall be predosed, ready for use waterproofing slurry based on resin
modified cementitious material.
4.3.2. Waterproofing cement based for Toilet shall have performance requirements as
follows:
Such as SikaTop 107 Plus from Sika, MasterSeal 540 from BASF, BetecSeal SC
from GCP, or Brushbond Flex from Fosroc.
5.1. Examination
a. For surface with drain outlet, they shall have slope 1% toward the drain oulet. Prior to
installation of waterproofing, drain outlet shall have been installed.
b. Examine surfaces for conditions that would adversely affect execution. Do not
proceed until unsatis-factory conditions area corrected. Beginning of execution will
constitute acceptable of existing conditions.
c. Substrates must be dry and clean from any liquid such as oil, grease, or any coating
which may hinder the adhesion.
d. Cleaning preferably using brush and/or vacuum.
a. Surface of the concrete shall be SSD, clean, flat, and free from any other loose
material, oil, grease or any coating which may hinder the adhesion to the substrate.
b. All surfaces shall be inspected and approved by the supervisor prior to application.
5.3. Application
SECTION
07 41 16
The work shall cover the furnishing and installation of roof insulation materials as specified in the
Drawings.
3.1.1. Prior to commencement of field work, the Contractor shall submit material
samples, technical data and application details for all insulation work to the
Engineer for approval.
3.1.2. Where materials are identified by their trade name, recognized and accepted
equals may be used provided they are used in the proper thickness to ensure
efficiencies which are comparable to those provided by trade names identified
herein.
Insulation shall be protected against the action of the weather during all stages of
application with polyethylene sheeting or approved equal, until the cover sheeting is
installed. Damp or wet insulation shall be rejected.
3.3. Non-Conformity.
The Engineer shall have the right to reject any work which is not carried out in
accordance with this or any other available specification. All expenses incurred in the
correction or rejection of work shall be borne by the Contractor. Causes for rejection
shall include, but not be limited to failure of Contractor to apply the minimum thickness
required, or to apply insulation in conformance with the available Drawings or this
Specification.
4.0 MATERIALS
4.1. General.
All insulation materials shall be new, free from any defect and of first quality, from a
manufacturer with a proven record in this field of production.
4.2.1. Insulation
Roof insulation shall be a fibre free product constructed of pure aluminium foil
of at least 99% attached to fire retardant non-dripping close-cell polyethylene
bubble sheeting in thermal process without glue or chemical, and having the
following characteristics:
- Supporting plate made of metal of 40mm width by 10m length shall come
from the insulation manufacturer
- Screw of WFH 10-16 type shall be supplied by the insulation manufacturer.
Roofmesh shall be made of galvanized steel round wire in diameter of 1.5mm, spot
welded electrically at every crossing point, with mesh spacing of 75mm x 75mm, such
as manufactured by Lionmesh,Unionmesh, Bevamesh, or approved equal.
5.1. General.
All building insulation shall be installed in accordance with the manufacturer installation
instruction and/or the specified Drawings.
5.2. Installation.
5.2.1. Building insulation shall be installed at all places as indicated by the Drawings.
5.2.2. Building insulation shall be applied with all joints fitted to eliminate voids.
5.2.3. Unless otherwise specified, insulation under metal roofing shall be installed over
roof frame/purlins in a manner as recommended by the insulation manufacturer.
Supporting plate shall be installed under every overlapping of insulation sheet
as recommended by the insulation manufacturer.
The minimum overlap of insulation when installed shall be as recommended by
the insulation manufacturer.
SEKSI
07 41 43
ATAP UPVC
This work includes all the provision of labor, materials and detailing as well as the installation of all
upvc roofing along with fasteners and other equipment. The whole work must be in accordance
with these Drawings and Technical Specifications, and/or in accordance with the Project
Manager's instructions
1. Standard of Manufacture
2. Related secifications :
Metal:
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
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Materials must be transported and stored carefully in a protected place and avoid
damage or cracking prior to installation.
Technical data from the manufacturer containing the installation instructions must
include all materials to be used, and must be written in detail so that the materials can be
installed correctly, especially at the joints, even by mediocre craftsmen.
4.0. MATERIALS
UPVC roof is a roof made of UPVC (unplasticized polyvinyl chloride), this material has
excellent ability to be used as building roofing material. With characteristics:
- Cool, UPVC roof can reject heat, up to 71%.
- Soundproof, it could reduce noise transmission due to heavy rain by up to 20
decibels compared to metal roofing. Therefore, it can create more comfortable
environment for the user
- Flexible, Even though it is built with high strength and looks rigid, UPVC roofs can be
flexible at a certain length and applied to curved roofs, without having to roll up first
like metal roofs in general.
- Fire Retardant, UPVC roof is a strong roof that is not flammable even when it burns,
the fire does not spread like in most other roofing products with flammable insulation
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
materials. This is what ensures the safety of the rest of the property from fire, unlike
some roofing insulation products which can spread quickly.
- Corrosion Resistant, upvc roof is one of the roofs that is very good corrosion
resistance.
- Has 90% better resistance to acids, bases and salts than metal roofing products.
4.2. Fasteners.
5.1. General
If the Contractor starts the upvc roof installation work without reporting to the Project
Manager about the shortcomings of the previous work, it can be considered that the
Contractor has accepted the results of the work and the existing surface.
And if there is a need for repair, replacement or transfer of work caused by previous
works then everything will be borne by the Contractor without any additional costs
from the Project Owner.
5.2. Installation
5.2.1. Prior to installation, the steel frame where the panels will be placed must have
been completed in accordance with the provisions of Technical Specification
05 12 00 and has been given a layer of anti-rust paint in accordance with the
provisions of Technical Specifications 09 91 13.
5.2.2. Installation of the upvc roof and its accessories must be carried out in
accordance with the installation instructions from the manufacturer.
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.2.3. The upvc cover sheet must have a clear label indicating the UV protected
surface. Always make sure that the surface with the ultra violet is placed facing
the sun.
5.2.4. If the upvc will be installed next to the metal roof/wall covering, the installation
must take into account the number of passes of the metal panel so that it does
not leak caused by rain.
5.3. Cleaning
5.3.1. Transparent plastic panels are not scratch-resistant materials and care must
be taken not to scratch the surface. Always clean Eid by washing it with warm
soap and water using a soft cloth or foam. Rinse with cold water.
Damaged/defective or improperly installed components must be removed and
replaced.
5.3.2. To remove paint, grease, etc., use isopropyl alcohol, butyl cellusolve or ethyl
alcohol and wash and rinse as above.
5.4. Maintenance
Care must be taken to ensure that the upvc must be maintained in its quality.
Recommended cleaning instructions must be followed carefully to maintain
appearance, gloss and light transmittance,
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
SECTION
07 42 43
The work shall cover the furnishing of labor, materials, tools, equipment and installation of
aluminium-faced composite wall panel, including connectors, clips, screws, bolts, nuts,
washers, and others as shown in the Drawings and as specified herein.
Aluminium-Faced Composite Wall Panels and mounting system including the following:
- ASTM B 117 – Method of Salt Spray (Fog) Testing ASTM B 117 - Method of Salt Spray
(Fog) Testing.
- ASTM D 635 - Standard Test Method for Rate of Burning and/or Extent and Time of
Burning of Plastics in a Horizontal Position.
- ASTM D 822 - Practice for Operating Light and Water Exposure Apparatus (Carbon-
Arc Type) for Testing Paint, Varnish, Lacquer, and Related Products.
- ASTM D 1308 - Effect of Household Chemicals on Clear and Pigmented Organic
Finishes.
- ASTM D 1781 - Climbing Drum Peel Test for Adhesives.
3. Standard of Manufacture
4. Related Section:
- Metals:
· 07 92 00 – Joint Sealant
Submitt shop drawings showings project layout and elevations, fastenings and
anchoring methods, detail and location of joints, sealant, and gaskets, including
joints necessary to accommodate thermal movement, trim, flashing and
accessories.
3.3.1. Deliver panels and other components so they will not be damaged or deformed.
Package panels for protection against transportation damage.
3.3.2. Exercise care in unloading, storing, and erecting wall and other covering panels
to prevent bending, warping, twisting, and surface damage.
3.4. Warranty
4.0. MATERIALS
4.1. General
4.1.2. Field measurements shall be taken prior to the completion of shop fabrication
whenever possible. However, coordinate fabrication schedule with construction
progress as directed by the Contractor to avoid delay work. Field fabrication may
be allowed to ensure proper fit. Field fabrication shall be kept to an absolute
minimum with the majority of the fabrication being done under controlled shop
conditions.
4.2.2. Panel Thickness shall be 4mm, Thickness of Coating 2-coat 25microns PVDF,
with composition two sheet of aluminium sandwhiching a solid core formed in a
continous process with no glues or adhesives between dissimilar materials. The
core material shall be free of voids and/or air spaces and not contain foamed
insulation material. Products laminated sheet by sheet in a batch process using
glues or adhesives between materials shall not be acceptable.
4.2.3. The panels shall have composition of FR polyurethane core sandwich between
two layers of 0.5mm thick aluminium alloy.
4.2.4. Aluminium sheets shall comply with alloy 3003 with temper as required to suit
forming operations. Provide manufacturer's standard finish in colour to be selected.
4.2.5. When tested for bond integrity, in accordance with ASTM D1781 (simulating
Resistance to panel delamination), there shall not be an adhesive failure of the
bond between the core and the skin or cohesive failure of the core itself below
the following values. Peel Strength 100 N mm/mm (22.5 in lb./in.) according to
manufactured and 100 N mm/mm (22.5 in lb./in.) After 21 days soaking in water
at 70°F.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : THERMAL/MOISTURE PROTECTION
PROJECT NO : 22225 SECTION NO : 07 42 43
DATE : September 2022 TITLE : Aluminium-Faced Composite Wall Panels
REVISION :A PAGE : 4 of 9
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
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4.2.6. Fire Performance ASTM E84 (Flame Spread Index 25 and Smoke Developed
Index 450). Flammability Class B1, under conditions of a fully developed fire
these products will not significantly contribute to the fire load and fire growth.
4.2.7. Coatings shall be applied either before or after forming and fabricating panels, as
required by coating process and as required for maximum coating performance
capability. Coating shall be protected either by application of strippable film or by
packing plastic film or other suitable material between panels in a manner to
properly protect the finish. Furnish air-drying spray finish in matching colour for
touch-up.
4.3.1. Self-tapping screws, bolts, nuts, self-locking rivets, self-locking bolts, end-welded
studs, and other suitable fasteners designed to withstand design loads.
4.3.2. Use aluminium, corrosion-resistant steel, or stainless steel fasteners for exterior
application and galvanized or cadmium-plated fasteners for interior applications.
4.5. Tolerances
- Panel Bow: Shall not exceed 0.8% of panel overall dimension in width or length
- Panel Dimensions: Field fabrication shall be allowed where necessary but shall
bekept to an absolute minimum. All fabrication shall be done under controlled shop
conditions when possible. Panel dimensions shall be such that there will be an
- System shall not have any visible fasteners, telegraphing or fastenings on the panel
faces or any other exposed surface that compromises a neat and flat appearance.
- Fabricate panel system to dimension, size, and profile indicated on the drawings based
on a design temperature of 70 degree F (21 degree C).
- Fabricate panel system so that no restrains can be placed on the panel, which might
results in compressive skin stresses.The installation detailing shall be such that the
panels remain flat regardless of temperature change and at all times remain air and
water tight.
- The finish side of the panel shall have a removable plastic film applied prior to
fabrication, which shall remain on the panel during fabrication, shipping, and erection to
protect the surface from damage. Remove masking as soon as possible after
installation.
- Rout and Return Wet: System must provide a wet seal (caulked) reveal jpoint as
detailed on drawings. The sealant type shall be as specified in Section 07 92 00 and
with foamed type backer rod as indicated or specified.
- Rout and Return Dry: System must provide a perimeter aluminium extrusion with
integral weather-stripping as detailed on the drawings. No field sealant required in
joints unless speciafically noted on drawings.
a. Wind Load – If system tests are not available, under the direction of an tests
independent “third party laboratory”,mock-ups shall be constructed and
performed to show compliance to the following minimum standards:
i. Panels shall be designed to withstand the design wind load based upon
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : THERMAL/MOISTURE PROTECTION
PROJECT NO : 22225 SECTION NO : 07 42 43
DATE : September 2022 TITLE : Aluminium-Faced Composite Wall Panels
REVISION :A PAGE : 6 of 9
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the local building code but in no case less than 20 pounds per square foot
(psf) and 30 psf on parapet and corner panels. Wind load testing shall be
conducted in accordance with ASTM E330 to obtain the following results.
ii. Normal to the plane of the wall between supports, deflection of the
secured perimeter framing members shall not exceed L/175 or 3/4”
whichever is less
iii. Normal to the plane of the wall, the maximum panel deflection shall not
exceed L/60 of the full span
iv. Maximum anchor deflection shall not exceed 1/16". At 1 1/2 times design
pressure, permanent deflections of framing members shall not exceed
l/100 of span length and components shall not experience failure or gross
permanent distortion. At connection points of framing members to
anchors, permanent set shall not exceed 1/16".
b. Air/Water System Test – If system tests are not available, under the direction
of an independent third-party laboratory, mockups shall be constructed and
tests performed to show compliance to the following minimum standards:
4.9. Accessories
5.1. Examination
5.1.1. Surfaces to receive panels shall be even, smooth, sound, clean, dry and free
From defects detrimental to work. Notify contractor in writing of conditions
detrimental to proper and timely completion of the work. Do not proceed with
erection until unsatisfactory conditions have been corrected.
5.2. Installation
5.2.2. Attachment system shall allow for the free vertical and horizontal thermal
movement due to expansion and contraction for a material temperature
range of -20ºF (-29ºC) to +180ºF (+82ºC). Buckling of panels, opening of
joints, undue stress on fasteners, failure of sealants or any other detrimental
effects due to thermal movement are not permitted. Fabrication, assembly
and erection procedure shall account for the ambient temperature at the
time of the respective operation.
5.2.6. Do not install component parts that are observed to be defective, including
warped, bowed, dented, scraped and broken members.
5.2.7. Do not cut, trim, weld or scrape component parts during erection in a manner
that would damage the finish, decrease strength or result in a visual
imperfection or a failure in performance. Return component parts that require
alteration to shop for re fabrication, or for replacement with new parts.
5.2.8. Separate dissimiliar metals and use gasket fasteners where needed to
eliminate the possibility of corrosive or electrolytic action between metals.
5.3.1. Remove and replace panels damaged beyond repair as a direct result of the
panel installation.
5.3.2. Repair panels with minor damage as acceptable to the architect.
5.3.3. Remove masking (if used) as soon as possible after installation.
5.3.4. Ensure weep holes and drainage channels are unobstructed and free of dirt
and sealants.
5.4. Protection
SECTION
07 60 00
This work shall cover the furnishing and installation of all flashing and sheet metals, including rain
gutters, leaders and other accessories as indicated or shown in the Drawings or hereinafter
specified.
1. Standard of Manufacture
2. Related Section:
Sample and technical data of proposed materials to be used for this work shall be
submitted to the Engineer for approval prior to delivery. Technical data shall include
manufacturer's installation instruction and requirements for cleaning and protection.
Shop Drawings shall clearly indicated dimensioning layout, general construction details
including closures, flashing, locations and types of sealants, anchors, and method of
anchorage.
Immediately after delivery, all materials shall be properly stacked in a clean dry place and
protected from damage or abrasion prior to and after installation.
Design system to allow movement of components without causing buckling, failure of join
seals, undue stress on fasteners or other detrimental effects, when subject to 100 year
seasonal temperature.
3.5. Warranty.
Provide for correcting failure of metal flashing system and the related work to resist
penetration of water. Warranty period shall be five years.
4.0. MATERIALS
4.1. Flashing
Longitudinal flashing and capping, transverse flashing and capping, flashing around
roof or wall protrusions, flashing around wall openings others as required, shall be
made from zinc/aluminium alloy coated metal having 5500kg/cm² minimum yield
strength and 150gr/m² minimum coating mass (AZ 150) complying with AS 1397,
such as Colorbond Sheet by BlueScope Steel Indonesia in a matching colour with
the adjacent sheet, or from aluminium-zinc alloy coated steel sheet of minimum
nominal thickness 0.5mm, such as Zincalume or Galvalume.
Flexible sheet for flashing shall be made of refinery bitumen with rubber adhesive
resin, coated with aluminium sheet to withstand UV and climate changes and can
adhere to every kind of substrates such as concrete, fiberglass, metal, plastic, timber,
glass, clay and others, such as Ritoband or Evo-Stik or approved equal.
Thickness, width and length of flexible sheet shall be according to the standard of
the manufacturer.
Rain gutter shall be pre-fabricated from pre-painted steel sheet of 0.5mm in thickness,
such as Colorbond Sheet by BlueScope Steel Indonesia or from aluminium-zinc alloy
coated steel sheet of 0.5mm in thickness, such as Zincalume or Galvalume, in sizes and
forms as shown and indicated in the Drawings.
Rain leader shall be of PVC pipes of 5kg/cm² complying with JIS K 6741, such as by Pralon,
Vinilon or Rucika. PVC pipe fittings such as elbow, tee, outlets, adapters and others as
shown in the Drawings, shall comply with JIS K 6739.
All PVC pipes and fittings shall be suitable for solvent cement jointing.
Roof strainers/drains of dome grate type shall be made of cast-iron material in sizes as
indicated in the Drawing or as required, such as manufactured by Sanwell Austindo or
approved equal.
4.5. Adhesive
Adhesive for solvent cement jointing of rain leader (downspout) connection shall be as
recommended by the PVC manufacturer and approved by the Engineer.
Rain gutter hook shall be made from galvanized steel stripe in thickness and size suitable
with the gutter sizes, except otherwise indicated in the Drawings or as directed by the
Engineer.
4.7. Fasteners
Fasteners shall be stainless steel, aluminium, or other type as proposed by the Contractor
and approved by the Engineer.
5. CONSTRUCTION REQUIREMENTS
5.1. Fabrication.
5.1.1. Form sections square, true and accurate to size, free from distortion and other defects
detrimental to appearance or performance.
5.1.2. Prefabricate corners and tees of parapets, provide 200mm long laps splices under
joints, with full bed of concealed sealant at splices.
5.1.3. Fabricate flashing and sheet metal in accordance with SMACNA requirements.
Fabricate nonmoving seams in sheet metal with flat-lock seams, tine edges to be
seamed, form seams, and solder.
5.1.4. Form sections in maximum 300cm length, and allowance for expansion at joints. Form
expansion joints of intermeshing hooked flanges, minimum 25mm deep, filled with
concealed sealant in joints.
5.2. Installations.
5.2.2. Exercise care when cutting materials on site, to ensure cuttings do not remain on
finished surfaces.
5.2.3. Provide expansion joints concealed within system. Provide hidden splice at joints of
flashing and parapet caps. Lap minimum 200mm each side of splice and bed in
roofing cement.
5.2.4. Use concealed fasteners, continuous clean type, except where specifically
approved by the Engineer. Exposed fasteners may be used, where clearly indicated
in the Shop Drawings and approved by the Engineer, at areas not exposed at
exterior walls nor in sight of interior spaces.
5.2.5. Apply sealing compound at junction of metal flashing and felt flashing.
5.2.6. Lock seams and end joints, fit flashing tight in place, make corners square, surfaces
true and straight in planes, and lines accurate to profiles.
5.2.7. Install molded EPDM flashing with draw band collars with sealant between
penetrating member and flashing.
5.2.10. Completed installation shall be free of rattles, noise due to thermal and air
movement, and wind whistles.
5.3. Gutters.
5.3.1. All rain gutters shall be installed in accordance with the manufacturer's installation
instruction, the Contract Drawings and the approved Shop Drawings.
5.3.2. Rain gutters shall be stiffened and supported by several hooks at a minimum
distance and at every gutter joint as recommended by the gutter manufacturer.
5.4. Leaders.
5.4.1. Rain leader's diameter shall be of size and be spaced at the interval as shown or as
required.
5.4.2. Rain leaders shall be provided with roof strainers/drains and other fittings such as
knees, outlets and adapters as shown in the Drawings or as required and as
appropriate to each case.
5.4.3. Joint connection between gutters or leaders shall be done with an approved
adhesive.
5.4.4. Sealant/caulking shall be applied to the joint between gutters and leaders.
Sealant/caulking shall comply with the Specification 07 92 00.
5.4.5. Rain leaders shall be securely attached to either the sidings or walls with bolted
straps/supports at adequate intervals.
5.4.6. Rain leaders shall also be hanged to the structure frame using galvanized steel
stripe in an approved manner.
SECTION
07 92 00
JOINT SEALANT
The work shall consist of caulking, pointing and sealing of joints, sundry apertures and exterior
sills, thresholds and like conditions as required and/or as specified herein.
The work shall include but not be limited to the followings :
1. Concrete facade
2. Curtain wall / window
3. Structural glazing
4. PVC / UPVC (Window Installation
5. Aluminum - concrete
6. Metal - metal
7. Sanitary
8. Embedded glass
1. Standard of Manufacture
2. Related Section:
- Openings:
Sample and technical data of all specified caulking and sealing compounds intended for
use on buildings shall be submitted to the Engineer for approval prior to delivery.
All materials shall be delivered to the site in unbroken containers bearing manufacturer's
labels, and shall be stored in a clean dry lockable place, under a tarp to protect from oil,
dirt, sunlight (at temperature +5oC and +25oC) and shall be protected from damage and
adverse atmospheric conditions.
4.0. MATERIALS
4.1. General.
4.1..2. Material selected shall have proven ability to withstand the conditions prevailing
at the site and written documentation shall be made available by manufacturer
to the Engineer before selection.
Caulking and sealing for part of buildings of structural type shall be a product made of
silicone sealant of special formula that makes it capable to withstand structural load
such as wind, movement capability (ASTM C 920) ±25%, elongation at break 350%
approx, and can be applied on every kind of material, such as Sikasil SG-18 or approval
equal.
4.5. Aluminium-Concrete
4.6. Metal-metal
Shall be Silicone sealant, movement capability 50%, elongation at break 800%, such as
Sikasil WS -355 (non Staining), or approval equal.
4.8. Sanitary
Shall be Silicone sealant, movement capability 20%, elongation at break 300%, such as
Sikasil III MP, or approval equal.
5.0. Accessories
Backer Rod with suitable size for the joint, such as Sika Backer Rod (Fire Rated) or
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : THERMAL/MOISTURE PROTECTION
PROJECT NO : 22225 SECTION NO : 07 92 00
DATE : September 2022 TITLE : Joint Sealant
REVISION :A PAGE : 3 of 5
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approval equal.
5. CONSTRUCTION REQUIREMENTS
5.1. Examination
5.3.1. Examine surfaces for conditions that would adversely affect execution. Do not
proceed until unsatisfactory conditions area corrected. Beginning of execution
will constitute acceptable of existing condition.
5.3.2. Substrates must be dry and clean from any liquid such as oil, grease, or any
coating which may hinder the adhesion.
5.4.1. Surface of the substrate shall be dry, clean, and free from any other loose
material, oil, grease or any coating which may hinder the adhesion to the
substrate.
5.4.2. All surfaces shall be inspected and approved by the supervisor prior to
application
5.5. Installation
Sealant shall be applied in the most continuous sequence practicable for the existing
joints on the building. A positive pressure adequate to properly fill and seal the joint
width shall be employed. Tool or strike sealant with light pressure to spread the material
against the back-up material and joint surfaces.
The sealed joint shall not be disturbed for at least 48 hours. Excess sealant on porous
surfaces shall be allowed to cure and then be removed by abrasion or other mechanical
means.
- Masking tape may be used where exact joint line or exceptionally neat lines
are required.
- Insert backing rod to the required depth.
- Apply primer if necessary.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : THERMAL/MOISTURE PROTECTION
PROJECT NO : 22225 SECTION NO : 07 92 00
DATE : September 2022 TITLE : Joint Sealant
REVISION :A PAGE : 4 of 5
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
- Masking tape may be used where exact joint line or exceptionally neat lines
are required.
- Insert backing rod to the required depth.
- Apply primer if necessary.Insert cartridge into sealant gun.
- Extrude sealant into joint (make sure that is in full contact with the side of the
joint and avoids any air entrapment).
- Use spatula to neat the sealant and use the tooling agent.-
- Remove the masking tape within the skin time.
SECTION
08 11 00
The work shall cover the furnishing of materials, labour, tools, equipment, fabrication and
installation of Bullet Proof Door and frame as shown in the Drawings or as specified herein.
- 08 71 00 - Door Hardware.
Sample and technical data of proposed materials herein specified, shall be submitted to
the Project Manager for approval prior to delivery and fabrication.
Technical data shall be completed with mill certificate.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : OPENINGS
PROJECT NUMBER : 22225 SECTION : 08 11 00
DATE : September 2022 TITLE : Steel Doors and Frames
REVISION :A PAGE : 1 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
The Contractor shall prepare and submit Shop Drawings showing details of various
parts, method of suspension, dimensions and any other required details to the Project
Manager for review and approval.
Doors and frames shall be delivered in a package to prevent damage due to handling or
weather. All parts of frame shall be packaged together. Each door shall be packaged
individually.
Immediately after delivery, doors and frames shall be properly stacked and protected
prior to and after installation.
3.4. Identification.
Each door and frame assembly shall be marked with the appropriate door number which
shall be die-stamped on the hinge jamb of frames and on the hinge edge of doors near
the top hinge, and legible in the completed installation.
3.5. Hardware.
The Contractor shall submit to the Project Manager for approval a comprehensive
schedule of proposed hardware listing by each door and frame, using door numbers,
clearly indicating manufacturer, catalogue number, design or pattern, material and finish
for each item of hardware. Hardware samples shall be submitted to the Project
Manager for approval, as specified in Specification 08700.
4.0 MATERIALS.
Steel door and frame shall be constructed from steel material complying with
European Standard Bullet Proof Resistant BR-4 NS, and shall be in accordance with
the manufacturer's standard, , and shall consist of the following materials:
- Frames shall have form/shape and sizes according to the standard of the
manufacturer, with minimum Mild Steel thickness of 4mm.
- The door leaf must be reinforced and must be provided with 120kg / m3 Mineral
Wool Insulation or polyurethane to withstand heat propagation according to the
standard of the door manufacturer.
- Kevlar Board 12mm thk complay to Bullet Proof Resistant BR-4NS
- Bullet Proof doors with 55mm thickness with a shape according to the
manufacturer's standards with a minimum thickness according to the
manufacturer's standards, and pass the test according to Bullet Proof Resistant
BR-4 NS
Steel door and frame shall be constructed and fabricated in accordance with the
design and dimension as indicated in the Drawings and shall be pre-painted in the
factory in colour as specified.
4.2. Hardware.
All locks and fittings shall be corrosion proof, provided by one manufacturer, and shall
be in accordance with Specification 08 71 00.
5.1. Fabrication.
- Doors shall be nominally 55mm thick, formed of two panels of Mild Steel
minimum 4mm thick, full flush to both faces of the frame, with seamless
faces and bevelled vertical edges. Seams or vertical edges shall be welded
continuous full length. Top and bottom edge seams shall be spot welded or
continuous welded.
All welding work shall be carried out in accordance with the requirements of
AWS D1.1.
- Internal stiffeners shall be spaced as manufacturer's standard and
according to the approved Shop Drawings.
- Adequate plate reinforcement shall be provided for hinges, lock boxes
and other surface hardware.
- Vision panel openings for glass lights in doors, if shown in the Drawings,
shall have Standard EN 1063/CEN 1063 Security Glazing Standard BR-4,
with Tepper to Bullet Ricochet From Krakataw Steel KWS 500 or
Minimum ST 40, 20mm thk Cover Stainless steel Finish or Equal
- Structural Neutral Silicont Sealant
- Where external doors have openings for glass panels, fixed glass stops
shall be on outside door face.
- Double door shall be equipped with T shaped astragal made of
aluminium.
5.1.2. Frames.
- Frames for doors shall be made of Mild Steel 4mm thick steel in profile as
specified by the manufacturer and as indicated in the approved Shop
Drawings. Frame shown fastened to the structure by means of exposed
bolts shall have anchors fabricated to detail.
Frames not otherwise shown shall have anchors fabricated to standard
pattern for the wall construction as indicated.
- Adequate plate reinforcement shall be provided for hardware.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : OPENINGS
PROJECT NUMBER : 22225 SECTION : 08 11 00
DATE : September 2022 TITLE : Steel Doors and Frames
REVISION :A PAGE : 3 of 4
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
5.2. Installation.
5.2.1. Frames shall be aligned parallel to the wall, vertical members shall be plumbed
in two directions and horizontal head members shall be levelled.
Frame anchors shall be built-in and fastened rigidly to the wall.
5.2.2. Welded unit frames shall have removable temporary spreaders fitted so that
the spreaders may be easily removed after installation of the frames.
5.2.3. Doors and hardware shall be installed and adjusted to operate smoothly and
freely without binding, sticking or excessive clearance. Openings for glass lights
shall be left ready for glazing.
5.2.4. Gaps between frames and wall openings shall be sealed with joint sealant
complying with the requirements of Specification 07 92 00.
5.3. Painting.
5.3.1. All internal doors, door frames and reinforcing plates shall be shot blasted and
thoroughly cleaned before treatment and shall be rust-proofed by zinc
phosphate primer.
5.3.2. The outer part of steel doors and frames shall be finish painted in powder
coating in colour as specified by Colour Scheme or as directed by the Project
Manager.
Painting work shall be carried out at the factory in oven baked system.
SECTION
08 11 16
ALUMINIUM DOORS
The work shall cover the provision and installation of aluminium doors, windows including
louvers, and frames as shown in the Drawings or as specified herein, including labour
supervision, materials, equipment and incidentals required and necessary to complete the
system.
2.4. RelatedSpecifications:
- 08 71 00 - Finish Hardware.
- 08 80 00 - Glassand Glazing.
3.0 GENERALPROCEDURES
3.1.1. Samples of unit frame profiles and glass, 210mm x 297mm size, shall be
submitted to the Project Manager for approval prior to fabrication of
units. Sample acceptance will be for profile, anodizing, colour and finishing,
3.1.2. Submit samples for specified finishes. Submit samples finished on the proposed
alloy on 300mm lengths of extrusions or 300mm square of sheet or
plate, showing maximum range or variation in texture, gloss, colour and shade.
Sample submittaland acceptanceshall be for colour, textureand spiculargloss.
3.3.1. Shop Drawings which shall include all detailing, framing, fastening and anchoring
system of the work, shall be prepared by the Contractor and shall be submitted
to the Project Managerfor approval priorto installation.
3.3.2. All dimensions shall be verified on the field and shall be shown in the Shop
Drawings.
3.3.3. The Contractor shall be responsible for any discrepancy on the dimensions
and final fitting of all parts of the work, coordination with other work, and all
necessary work to accommodate the work covered in this section, so as to
achieve the intentionsof the design.
3.4.1. Aluminium work and fittings shall be supplied in accordance with the Drawings,
free from twists, bucklesand defects.
3.4.2. Immediately after delivery, aluminium work and fittings shall be properly stacked
in a clean dry place and protected from damage or abrasion prior to and after
installation.
All items shall be kept clean and free from droppings of mortar, plaster, paint
and others.
3.5. Warranty
The Contractor shall furnish to the Owner, a written warranty covering the
satisfactory installation, operation and condition of all aluminium works as specified
herein for a period of one year after the date of final acceptance. During this period the
Contractor shallrepair or replaceany defectivework at his expense.
4.0 MATERIALS
4.1. Aluminium
4.1.1. Unless otherwise specified, all aluminium works of profile to be used for doors
and frames shall be extruded aluminium alloy 6063, Temper T5 or T6,
min.thickness 1,35mm with powder-coated, min. 80micron (Standard
AAMA 2604 for Exterior), min.60micron (Standard AAMA 2603 for interior),
powder- coated finish in colour by manufacture ex. Jotun Super Durable or
approved equal, and shall conform to SNI 07- 0603- 1989 and ASTM B 221
M, such as YKK, Allure, Lixil or approved equal.
4.1.2. Unless otherwise indicated in the Drawings, thickness of all pre- fabricated
profiles shall be 1.35mm minimum, with shape and dimension as shown in the
Drawings.
Dimension of profiles can change depending on the types of profile approved
by the ProjectManager.
4.1.3. Exposed surfaces of aluminium shall be free of die marks, scratches, blisters,
"leave-off"marks, or other blemisheswhich are visible.
4.2.1. Fasteners shall be stainless steel, AISI type 300 series, selected to prevent
galvanic action between fasteners and components fastened. Where exposed
in finished surfaces, use oval-head countersunk head screws with shank
diameter one size smaller than the diameter of holes in fastened material, and
colour to matchadjacent surfaces.
4.3.1. Glass for aluminium doors and windows shall be in accordance with
Specification 08 80 00.
Caulking and sealing materials for covering screws and filling gaps shall be in
accordance with the requirements of Specification 07 90 00.
All locks and fittings shall be as indicated in the Drawings and in accordance with
Specification 08 71 00.
5.1. General
5.1.1. All aluminium profiles to be used shall have been carefully selected, having
uniformityin colour, dimensionand alignmentand be free from any defect.
All profiles shall be approved by the Project
Manager.
5.1.2. Prior to commencing the work, the Contractor shall check the Drawings and
the site condition and shall prepare Shop Drawings that are made based on
the dimensionand conditionon site.
No work shall commence on fabrication or erection until the Shop Drawings
submittedby the Contractor have been approvedby the Project Manager.
5.1.3. The Contractor shall make a mock- up of each joint and each connection
of aluminiumto other construction systemof other material.
5.1.5. Ensure that anchors and inserts, installed by others, are adequate to meet
specified requirements. Make adequate adaptations before installation if
required.
5.2. Fabrication
5.2.2. The Contractor shall be responsible for the sound construction of the
components.
Where joints are not detailed in the Drawings, they shall be positioned and
constructed so that they will transmit the loads and resist the stresses to
which they will be subjected.
All components shall be true to the
pattern.
5.2.4. End of profile shall be strongly and accurately connected by using anti-
rust fastenersas recommended by the manufacturer of aluminiumprofiles.
Welding shall be neatly done so as to get a good shape and the best quality
of installation.
5.2.6. Ensure that glazing rebate is provided with depth and width to accommodate
specified glass in accordance with glass manufacturer's
recommendations. Installglazinggasketsanchoredto aluminiumextrusions.
- Joinmembers by welding.
SECTION
08 14 00
The work shall cover the provision and installation of wood doors and frames, including wood
reveals and frames to windows and wood louvers, as shown in the Drawings or as specified
herein, including labour supervision, materials, equipment and incidentals required and
necessary to complete the system.
08 71 00 – Door Hardware
3.1. Samples.
Samples of sections and finishes which shall include proposed types of wood
doors/windows and frames, shall be submitted to the Engineer for approval prior to
delivery.
Cost of samples shall be the Contractor's responsibility.
Shop Drawings are required to show fabrication details, glass openings, and notes on
materials and finish.
3.3.1. Wood work and fittings shall be supplied in the manufacturer's original
unopened protective packages, clearly identified, and shall be stored in an
area where temperature and humidity will not vary greatly.
3.3.2. Immediately after delivery, wood work and fittings shall be properly stacked in a
clean dry place where temperature and humidity will not vary greatly, and shall
be handled carefully to avoid damage to faces and edges.
4.0. MATERIALS.
4.1. General.
4.1.1 All doors leave, frames and other wood works shall be pre fitted, pre machined
for hardware and prefinished at the factory. Give the manufacturer sample
notice for fabrication.
4.1.2 Engineering wood that recommended such as from Sampoerna Kayoe,
Bogowonto, or approved equal.
4.2. Doors.
Door frames for external and internal shall be use Engineering Wood, with
veneer semigloss finish and natural system.
Wood shall have durability of class I and strength of class II complying with
SNI 7973-2013s
a. Internal Frame.
Door frames for external and internal shall be use Engineering Wood,
with Veneer semigloss finish and natural system.
Internal frames in hollow and solid core construction shall be nominally
100mm wide x 30mm deep giving an overall thickness of door leaf of
nominally 45mm with acoustic insulation system.
b. Core Construction.
Refer to the drawings for locations of other required solid core doors.
Rails and stiles of engineering type for general internal doors shall be
constructed from multi-layered wood or Meranti core, and wood
lipping, covered/laminated with 2mm thick veneer of teak wood.
Rails and stiles of solid type for public area such as conference room,
public assembly room, public supporting facilities shall be constructed
of solid Meranti, covered/ laminated with 2mm thick veneer of teak
wood.
b. Panels.
All locks and fittings for wood doors and windows shall be as indicated in the Drawings
and in accordance with Specification 08 71 00, such as:
- Concealed hinges
- Lock case
- Concealed door closer
- Flush bolt threshold plate
- Door gasket
- Custom push/pull handle
5.1. General.
5.1.1. Prior to commencing the work, the Contractor shall check the Drawings and
the site condition and shall prepare Shop Drawings which are made based on
the dimension and condition on site.
No work shall commence on fabrication or erection until the Shop Drawings
submitted by the Contractor have been approved by the Engineer.
5.1.2. All wood works to be used shall have been carefully selected, having
uniformity in colour, dimension and alignment and be free from any defect.
5.1.3. All timber work shall be primed painted before leaving the factory.
5.1.4. All wood doors shall be delivered to the site complete with hinges, hardware,
frame and others.
All hinges and hardware shall refer to Technical Specification section 08 71
00.
5.1.5. All wood doors shall be accurately manufactured and assembled to the
correct shape and size as set forth in the Drawings and the approved Shop
Drawings, and be fitted in locations shown thereon. Door frames shall be
butt-jointed and shall not use miter joint.
5.2. Examination.
Verify that frames comply with indicated requirements for type, size,
location, and swing characteristics and have been installed with plumb
jambs and level heads.
Reject doors with defects.
5.2.2. Do not proceed with installation until unsatisfactory conditions have been
corrected.
5.3. Installation.
5.3.1. All doors shall be installed complying with manufacturer's instructions and
referenced quality standard and as indicated in the Drawings.
5.3.2. Align and fit doors in frames with uniform clearances and bevels as indicated
in the approved Shop Drawings. Do not trim stiles and rails in excess of limits
set by manufacturer. Machine doors for hardware. Seal cut surfaces after
fitting and machining.
5.3.4. After installation, the surface of door shall be aligned, straight and fine with
uniform colour and there shall be no discoloration and defect on any part.
5.3.5. All glass installation on doors and window sections shall be fitted out with
standard manufacturer's hardware and neoprene weatherstripping and
flashings.
5.4. Finishing.
All wood doors and frames shall be finished with Veneer, according to Architect Door
Windows Schedule.
5.5. Warranty.
The Contractor shall provide the Project Owner with a written warranty covering the
product delamination of engineering wood 10 year, and complete installation,
operation and condition of all doors, windows and others as specified in these
Specifications for a period of 1 year after the date of acceptance. During this period, the
Contractor is obliged to repair and replace damaged work at the Contractor's expense.
SECTION
08 14 10
The work shall cover the provision and installation of wood doors and frames, including wood
reveals and frames to windows and wood louvers, as shown in the Drawings or as specified
herein, including labour supervision, materials, equipment and incidentals required and
necessary to complete the system.
08 71 00 – Door Hardware
3.1. Samples.
Samples of sections and finishes which shall include proposed types of wood
doors/windows and frames, shall be submitted to the Engineer for approval prior to
delivery.
Cost of samples shall be the Contractor's responsibility.
Shop Drawings are required to show fabrication details, glass openings, and notes on
materials and finish.
3.3.1. Wood work and fittings shall be supplied in the manufacturer's original
unopened protective packages, clearly identified, and shall be stored in an
area where temperature and humidity will not vary greatly.
3.3.2. Immediately after delivery, wood work and fittings shall be properly stacked in a
clean dry place where temperature and humidity will not vary greatly, and shall
be handled carefully to avoid damage to faces and edges.
4.0. MATERIALS.
4.1. General.
4.1.1 For all Areas except the bathroom as shown in the Working Drawings, the
frame for the door must be of Solid Wood fire rated which has gone through a
minimum 30 minute fire resistance test process and is certified.
4.2. Finish Hardware.
All locks and fittings for wood doors and windows shall be as indicated in the Drawings
and in accordance with Specification 08 71 00, such as:
- Hinges
- Lock case
- Door closer
5.1. General.
5.1.1. Prior to commencing the work, the Contractor shall check the Drawings and
the site condition and shall prepare Shop Drawings which are made based on
the dimension and condition on site.
No work shall commence on fabrication or erection until the Shop Drawings
submitted by the Contractor have been approved by the Engineer.
5.1.2. All wood works to be used shall have been carefully selected, having
uniformity in colour, dimension and alignment and be free from any defect.
5.1.3. All timber work shall be primed painted before leaving the factory.
5.1.4. All wood doors shall be delivered to the site complete with hinges, hardware,
frame and others.
All hinges and hardware shall refer to Technical Specification section 08 71
00.
5.1.5. All wood doors shall be accurately manufactured and assembled to the
correct shape and size as set forth in the Drawings and the approved Shop
Drawings, and be fitted in locations shown thereon. Door frames shall be
butt-jointed and shall not use miter joint.
5.2. Examination.
Verify that frames comply with indicated requirements for type, size,
location, and swing characteristics and have been installed with plumb
jambs and level heads.
Reject doors with defects.
5.2.2. Do not proceed with installation until unsatisfactory conditions have been
corrected.
5.3. Installation.
5.3.1. All doors shall be installed complying with manufacturer's instructions and
referenced quality standard and as indicated in the Drawings.
5.3.2. Align and fit doors in frames with uniform clearances and bevels as indicated
in the approved Shop Drawings. Do not trim stiles and rails in excess of limits
set by manufacturer. Machine doors for hardware. Seal cut surfaces after
fitting and machining.
5.3.4. After installation, the surface of door shall be aligned, straight and fine with
uniform colour and there shall be no discoloration and defect on any part.
5.3.5. All glass installation on doors and window sections shall be fitted out with
standard manufacturer's hardware and neoprene weatherstripping and
flashings.
5.4. Finishing.
All wood doors and frames shall be finished with Veneer, according to Architect Door
Windows Schedule.
5.5. Warranty.
The Contractor shall provide the Project Owner with a written warranty covering the
product delamination of engineering wood 10 year, and complete installation,
operation and condition of all doors, windows and others as specified in these
Specifications for a period of 1 year after the date of acceptance. During this period, the
Contractor is obliged to repair and replace damaged work at the Contractor's expense.
SECTION
08 71 00
DOOR HARDWARE
This work shall cover the furnishing and installation of all doors and necessary accessories as
indicated in the Drawings and as specified herein, but not to be limited to the following:
- Door panels.
- Hardware.
1. Standard of Manufacture
2. Related Section:
- Openings:
· 08 71 00 – Door Hardware
· 08 81 00 – Glass Glazing
3.1.1. Samples and technical data of proposed materials and components herein
specified, shall be submitted to the Engineer for approval prior to delivery.
Hardware shall be delivered to the project site in the manufacturer's original package.
Each article of hardware shall be neatly wrapped and individually packed in a substantial
carton or other container, properly identifiable with the permanent hardware schedule,
and shall be stored under cover in a clean dry place, free from deleterious influences.
4.0. MATERIALS
4.1. General
4.1.1. All materials specified herein shall be new and of first quality, free from any
defect, and the manufacturer having a proven record in this field of manufacturer.
4.1.2. All fittings shall be corrosion-proof in all locations where exposed to a relative
humidity of more than 70% .
4.1.3. Lock system shall be sufficiently broad in coverage and types available to
provide master-keying for communicating door locks, cabinet locks, utility
panelboard locks, padlocks and keyed switches.
4.1.4. Establish key system based upon specified requirements and per exact
requirements determined by the Engineer at the time after starting the work
under this contract.
4.2. Hardware
4.2.1. Locksets
Locksets new door for Annex Office shall be similar or equal to Yale, Tessa,
Eco,Dorma or approval equal by Project Manager
Faceplate made of stainless steel or brass or steel with zinc plated, dead-
bolt made of brass or hardened steel saw resistant, latch-bolt made of brass
and striking plate made of stainless steel or brass, each shall be in accordance
with the manufacturer'sstandard.
4.2.2. Hinges
Except otherwise noted, hinges for all wood and aluminium doors shall be
made of steel with polished brass finish, in size according the drawings, such as
Yale,Tessa, Eco,Dorma or approved equal.
For Wood Door (according to the drawings) such as from Yale, Tessa,
Eco,Dormaor approval equal by Project Manager.
All external doors and all doors leading to air conditioned rooms shall be
provided with door closer of "hold open arm" type such as Yale, Tessa, Eco,
Dorma or approvedequal,with size accordingto the door widthand weight.
For Wood Door (according to type drawings) such as from Yale, Tessa, Eco,
Dormaor approval equal by Project Manager.
For Steel Door (according to the drawings) such as from Yale, Tessa, Eco,
Dormaor approval equal by Project Manager.
Door stop to prevent the door from banging to the wall, shall be from rubber with
steel reinforcemet, such as Yale, Tessa, Eco,Dorma or approval equal.
For Wood Door and Frameless Door (according to the drawings) such as
from Yale, Tessa, Eco,Dormaor approval equal by Project Manager.
4.2.5. Handle
For Wood Door according to the drawings, such as Push Plate from Yale,
escutheon or approval equal by Project Manager.
For Temper Glass Pull Handle from Yale, Tessa, Eco, Dorma or approval
equal by Project Manager.
For Steel Door, according to the drawings, such as Lever Handle from Yale,
Tessa, Eco,Dormaor approval equal by Project Manager.
Digital Door Lock for Main Door Unit/Service Apartment shall be made from
Aluminium (Al), Zinc (Zn), Polycarbonite (PC), Polycarbonite Acrylonitritle
Butadine Styrene (PCABS), completed with Secret Code(Pin), Smart Card
Key and touchpad, LED Light, Panic Release Handle Method, and with Alkaline
Battery (DC6Volt), such as Milre (Korea),
4.2.9. Finishes
Finishes of all hardware expose to view shall be as required and specified later.
5.1. General.
- Contractor shall submit Shop Drawings for approval prior to delivery and
construction.
5.2. Installation
5.2.1. Lockset shall be installed with door pull/handle or latch at 1000mm above the
finish floor.
5.2.2. Top hinges for doors shall be installed with the center-line of hinge not more than
280mm below the top of door.
Bottom hinges shall be installed with the centerline of hinge not more than
330mm above the finish floor.
Intermediate hinges shall be installed with equal distance between the top and
bottom hinges.
Locate panic exit device so that the door pull or handle of lock is 10000mm
above finish floor.
5.3.1. General.
General keying system shall cover all locksets requirements for needs of entire
project. Keying system shall be completely incompatible with permanent system.
Provide not less than 12 construction locks and 3 construction master key (CMK)
system each lock.
General keying system shall be for both present and future needs, for both on-
site and off-site locations, and for both work under this contract and other
contracts.
The Contractor shall provide a key control system, including labels, tags, card
index, permanent markers and standard metal cabinet as recommended by
system manufacturer.
Provide 3 keys for each lockset. Each set of keys shall be tagged using approved
tags, and each tag shall be suitably identified to properly correlate with
respective lock.
5.4.1. Protect doors, windows and frames from damage. Prior to completion, restore
damaged doors, windows and frames to original condition, or replace with new
ones.
5.4.2. Upon completion of installation, thoroughly clean door, window and frame
surfaces in accordance with manufacture's recommended procedure. Do not
use abrasive, caustic, or acid cleaning agents.
SECTION
08 81 00
This work shall cover transportation, furnishing of manpower, equipment and tools
and the installation of all glass and glazing as shown in the Drawings and as specified
herein.
2. Standard of Manufacture
3. Related Section:
- General Requirements:
· 01 30 00 – Administrative Requirements
· 01 60 00 - Product Requirements
· 01 65 00 - Product Delivery Requirements
· 01 66 00 - Product Storage and Handling
- Openings:
Samples in sufficient size and technical data of proposed materials and components
herein specified shall be submitted to the Project Manager, for approval prior to
delivery.
Glass shall be neatly stored in a clean dry place and be protected from damage.
Sheets shall be separated by an approved material, placed to minimize stress on the
glass while in storage.
Sheets which have been delivered in a damp condition shall be separated and
dried before storage.Glass shall not be stored laid flat.
3.3. Warranty
Warranties specified in this Specification shall not deprive the Owner of other rights
the Owner may have under other provisions of the Contract Documents and will be in
addition to and run concurrent with other warranties made by the Contractor under
requirements of the Contract Documents.
4.0. MATERIALS.
Clear glass shall be selected clear float glass sheet which is flat and having uniform
thickness, free from any defect and from the best quality conforming to SNI 15-
0047-2005 and SNI 15-0130-1999, such as by Asahimas or approved equal.
Unless otherwise indicated in the Drawings, thickness shall be 8mm in minimum
with sizes as required and as indicated in the Drawings.
Elastomeric sealant or other equal synthetic material complying with ASTM C 920
shall be used throughout, unless otherwise specified, for all glazing in metal/aluminium
frames.
Type and dimension of neoprene/gasket shall be made suitable for each
metal/aluminium frame.
· Neoprene.
· EPDM.
· Silicone.
· Thermoplastic polyolefin rubber.
5.0. CONSTRUCTIONREQUIREMENTS
5.1. General.
5.1.1. Drawings only indicate approximate glass size. True sizes and proper edge
clearances shall be determined by field measuring the actual unit to receive
the glass, and by following glazing dimensions and instructions provided there
by.
5.1.2. Each glass sheet shall be clearly labelled and marked of type, thickness
and other data required. All labels shall to be removed after the Project
Manager's approval.
5.1.3. All glass and glazing shall be installed in accordance with the m anufacturer's
installation instruction.
5.2.1. Do not proceed with glazing when ambient and substrate temperature
conditions are outside the limits permitted by glazing materials
manufacturer or when glazing channel substrates are wet from rain,
condensation, or other causes.
5.2.2. Install liquid sealant at ambient and substrate temperatures above 40F (4.4C).
. 5.3. Installation
Operative sashes shall move freely and properly in the frame of the unit prior
to glazing. Movable items shall be secured, fixed, or in a closed and locked
position until glazing compound has thoroughly set.
The surfaces of all rabbets shall be clean and dry and shall be primed with one
coat of primer as specified by the neoprene/gasketmanufacturer.
Prior to setting, glass surfaces to which neoprene/ gasket is to be applied
shall be clean of dust, moisture, slip sheet chemicals or shop coating applied
by the glass manufacturer.
5.3.1. Protect exterior glass from breakage immediately after installation by attaching
crossed streamers to framing held away from glass. Do not apply markers to
glass surface. Remove non-permanentlabels, and clean surfaces.
5.3.3. Examine glass surfaces adjacent to or below exterior concrete and other
masonry surfaces at frequent intervals during construction, but not less than
once a month, for build-up of dirt, scum, alkali deposits, or stains, and remove
as recommended by glass manufacturer.
5.3.4. Chipped, cracked, abraded, broken and imperfect glass shall be replaced at no
additional cost to the Owner. Upon completion of the work, all glass surfaces
shall be thoroughly cleaned, with all labels, paint spots and other defacements
removed.
5.3.5. Care and caution shall be taken not to scratch glass surface. Washing down
shall be with mild soap or neutral detergent and water. Paraffin, turpentine,
petroleum or similar solvents may be used for removing persistent marks.
SECTION
09 29 00
GYPSUM BOARD
This work shall cover the furnishing and installation of all gypsum boards and frames for the
work as indicated in the Drawings and/or hereinafter specified.
The work shall include but not be limited to the following:
Metal :
05 50 00 - Metal Fabrikasi.
Finishing :
09 91 13 – Exterior Paint
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
PROJECT NUMBER : 22225 SECTION : 09 29 00
DATE : September 2022 TITLE : Gypsum Board
REVISION :A PAGE : 1 of 6
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
09 91 23 - Interior Paint
Samples and product data of materials to be used shall be submitted to the Project
Manager to be approved, prior to delivery to the site. Submit product certificates
signed by manufacturer of gypsum board assembly components certifying that their
products comply with specified requirements.
Shop Drawings shall consist of type of materials, dimension, sizes, and quantity of
materials, detail of connection, detail of installation and other details to be required to
complete the installation.
- Obtain metal framing members for gypsum board assemblies from a single
manufacturer.
- Obtain each type of gypsum board from a single manufacturer.
- Obtain finishing materials from either the same manufacturer that supplies
gypsum board or from a manufacturer acceptable to gypsum board manufacturer.
- Prepare field samples of at least 3m² in surface area for the following applications.
Simulate finished lighting conditions for review of in-place unit of work :
3.3.1. Gypsum board shall be delivered to the site in original packages or bundles
bearing brand name and identification of manufacturer, immediately prior to
installing to reduce the risk of damage.
3.3.2. Gypsum board shall be stacked neatly flat to prevent sagging and supported
properly on strong level bearer spaced at 450mm centres, with end bearers
not more than 150mm from ends of stack.
3.3.3. Gypsum board shall be stored under cover off the ground on a level surface
and adequately protected from the weather, direct sunlight, surface
contamination, corrosion, construction traffic and other causes.
3.3.4. Handle gypsum board to prevent damage to edges, ends, and surfaces. Do not
bend or otherwise damage metal corner beads and trim.
4.0 MATERIALS.
General
Jointing cement for gypsum board shall be in accordance with the manufacturer.
Metal frame for installation and supporting gypsum board, such as studs, runners,
furring members, channels, backing plates, suspension bracket, suspension rod,
suspension rod, suspension clip, adjuster, connector, Top Cross Rail and others shall
be prefabricated products made of aluminium-zinc coated steel sheet such as
Zincalume or Galvalum, in shape and size specially made for gypsum board installation,
such as from USG Boral, Knauf, Gyproc, or approved equal.
4.4. Fasteners.
Fasteners such as screw from the type in accordance with the type of installation, shall
be as recommended by the gypsum board manufacturer and shall comply with AS
2589.
Other accessories for installing gypsum board, such as mentioned below, shall be as
recommended by the gypsum board manufacturer:
- Protection coated steel corner beads and edge trim, type designed to be
concealed in finished construction by tape and joint compound,
- Corner beads of manufacturer’s standard metal beads,
- Metal edge trim,
- Adhesive and perforated/reinforcing tape,
- Jointing cement/compound for gypsum board according to the standard’s of the
manufacturer.
- Control joints with 4mm thick polyethylene air seal,
- Acoustical insulation of preformed mineral wool, friction fit type without integral
vapour barrier, of thickness as required to meet STC ratings as indicated,
- Acoustical sealant of type recommended for use in conjunction with gypsum
board system, paintable, non-shrinking and non-cracking where exposed,
- Prime coat specially made for gypsum board surfaces,
- And others as required, to complete the installation.
5.1. General.
5.1.1. Prior to installation, Contractor shall check the elevation, the alignment of the
surfaces, partial area, sizes and type of construction and/or installation against
the specified Drawings.
5.1.2. Installation of gypsum board and its accessories shall be in accordance with
the manufacturer instruction manual.
5.2. Installation.
5.3. Painting.
SECTION
09 30 13
TILING
The work shall consist of the furnishing and installation of all ceramic tiles as shown in
the
Drawings and/or hereinafter specified.
The work shall include but not be limited to the following:
thermal Shock
- SNI ISO 10545-10:2011 - Ceramic Tiles-Part 10: Determination of
Resistance to Thermal Shock
- SNI ISO 10545-11:2010 - Ceramic Tiles-Part11: Determination of Endurance
cracked Hair on Glazed Tiles
- SNI ISO 10545-12:2011 - Ceramic Tiles-Part12: Determination of Frost
Resistance
- SNI ISO 10545-13:2010 - Ceramic Tiles-Part13: Determination of Chemical
Resistance
- SNI ISO 10545-14:2010 - Ceramic Tiles-Part14: Determination of STain
Resistance
- SNI ISO 10545-16:2011 - Ceramic Tiles-Part 16: Determination of Small
Colour Differences
- SNI 03-4062-1996 – Glazed Ceramic Floor Tiles
- SNI 03-0054-1996 – Glazed Ceramic Wall Tiles, Specification and Test Method
- SNI 03-4061-1996 – Granito Floor Tile
- SNI 03-4876-1998 – Test Method for Surface Smoothness of Ceramics Floor
Tiles
- SNI 03-4877-1998 – Test Methods for Bond Strength of Ceramic Tile to Mortar
- SNI 15-4765-1998 – Test Method for Moisture Expansion of Ceramic Tiles
- SNI 7188.8:2013 - Ecolabel Criteria – Part 8: Category of Ceramic Tiles Product
- SNI 03-0536-1989 - Unglazed Acid Fastness Ceramic Floor Tiles
Specification and Test Method
- PUBI 1982
4. Standard of Manufacture
General Requierements:
· 01 60 00 - Product Requirements
· 01 65 00 - Product Delivery Requirements
· 01 66 00 - Product Storage and Handling
Masonry:
· 04 05 13 - Masonry Mortaring
· 04 05 16 - Masonry Grouting
Tiling:
Waterproofing
3.2.1. Manufacturers must provide testing data to verify compliance with standard
practices.
3.3.1. Delivery, Handling and Storage shall comply with requirements of Section 01
6500 - Product Delivery Requirements and 01 66 00 - Product Storage and
Handling Requirements.
3.3.2. All materials shall delivered to the project site in unopened original containers
of manufacture, bundles or packages with seals, fully identified with name,
brand, type and Grade and stored in a clean dry place and protected from
damage or rain.
3.3.3. All materials shall be delivered to the project site in original containers,
bundles or packages with seals unbroken, Protect materials from
contamination, dampness, freezing, or overheating in accordance with
manufacturer’s instruction.
3.3.4. Broken, cracked, chipped, stained, or damaged tile will be rejected, whether
built in or not
3.3.6. All materials shall be delivered to the project site in original containers,
bundles or packages with seals unbroken and labels intact, and shall be
stored in a clean dry place and protected from damage or rain.
3.3.7. Extra materials shall consist of not less than two standard packages for each
colour, type and size of field tile used in this work, and one standard package for
each colour and type of base tile.
The Contractor shall submitt Shop Drawing indicate tile layout, patterns, color
arrangement, type, size, pattern, installation method and perimeter conditions,
junctions with dissimilar materials, control and joints, thresholds, ceramic accessories,
detail and shall be approved by The Project manager.
3.5. Warranty
4.0. MATERIALS
4.1. General
- Tiles shall be cut with a suitable cutting tool and rough edges shall be ground
smooth.
Cut tiles misfits shall be replaced with properly cut-tiles
- Installation of tiles shall be defered until hinges, door bucks, and electrical
and mechanical work that is to be in or behind tile have been installed and
satisfactory protection of adjoining work has been provided.
- Nose, returns, caps, trimmers and special shapes shall be provided as required for
sills, jambs, recesses, offsets, external corners and other conditions to provide a
complete and neatly finished installation.Adhesives shall not install in an
unventilated environment.
- Maintain ambient and subtrate temperature between 10-32 ‘C during
installation of mortar materials.
- No tile installation shall be undertaken when the surface moisture, as tested
by the moisture testing equipment on Site, exceeds mortar manufacturers
recomendations.
- Ceramic glazed wall tiles shall be of first quality and shall conform to SNI
ISO 13006:2010, SNI ISO 10545, SNI 03-4062-1996, SNI 03-0054-1996
or conform to Standard of Manufacture, such as Roman or approval equal.
- All tiles shall be new, free from any defect and of first quality, from a manufacturer
with a proven record in this field of production. The surface of tiles and
components can be smooth, profiled, decorated or finished, glossy, matt or semi
matt as indicated in the drawings. The tiles shall be flat true to shape, sound and
free from flaws and other manufacturing defects. The top surface of the tiles
sahll be glazed. The underside of the tiiles shall be free from glaze in order that the
tiles may adhere property to the base. The glaze shall be uniform in quality and
shall be free from welts, chips, craze, crwaling or other imperferctions. Textur,
colour, dimension and thickness of tiles shall be indicate as the Drawings.
- Cut accurately to conform with shape and dimension shown, with exposedtrue
surfaces
- In cutting and fitting, carefully cut and grind edges to near perfect fit and
perform cutting in manner not to impair strength or appearance of material
4.3.1. Mortar bedding of thick bed minimum (generally) 25mm that is mixed from
cement and sand with the minimum quantity of water and some
admixture as recommended by manufacturer shall be as specified in
Section09 32 00.
4.3.2. The mix proportion shall be within the range of 1 cement: 3 or 4 sand.
The proportion of 1 cement and 2 sand shall be used for moisture proof
mortar, moisture proof mortar at 150mm under ground surface up to
200mm above finished floor, as shown or not shown in the Drawings,
plastering for exposed concrete surface and other places as indicated in the
Drawings.
5.0. CONSTRUCTIONREQUIREMENTS
5.1. Preparation
5.1.2. Stops, returns, caps, trimmers and special shapes shall be provided as
required for sills, jambs, stair nosing and other conditions to provide a
complete and neatly finished installation.
Place tiles while the mortar is wet and tacky and bed tiles firmly. Align the joints
and clean the tiles regularly as work progresses. Large tiles and mosaics shall be
buttered on the back before placement.
Use mortar bedding (thick bed) in the following circumstances:
Where required to achieve fall in floor tiles or where shown in the Drawings provide
composition mortar screed minimum 25mm thick reinforced with "chicken" wire and
lay to falls.
Dampen floor tiles before installation.
5.5.1. Surfaces to receive applications of tiles shall be clean and free of dirt, dust,
oil, grease and other deleterious matter.
5.5.2. Tile bases or coves shall be solidly backed with mortar as required and
specified herein. Each tile shall be brought to true, even and level plane
using a beating block. A test of plane distortion shall be made with a trade
approved level. Positive compression of each tile is required to establish
proper bond. Tile that is out of true plane or misplaced shall be removed and
reset.
5.5.3. Tile shall be laid from the centrelines of borders, if any, so as to make
the patterns symmetric, with no cuts less than one-half of the tile width.
5.5.4. Joints shall be straight, level, perpendicular and of even width not
exceeding 1.6mm. Walls shall be built of full courses, which may extend
to a greater height but in no case lower than the height shown in the
Drawings.
Vertical joints shall be maintained plumb for the entire height of the tile work.
5.5.5. Tile shall be cut with a suitable trade approved cutting tool and rough edges
shall be ground smooth.
Damaged, defective or badly cut tile shall be replaced by the Contractor
at his expense.
5.6.1. Surfaces to receive applications of granite shall be clean and free of dirt, dust,
oil, grease and other deleterious matter.
5.6.2. Before setting granite, the base that will receive granite shall be coated
with waterproofing sheet/membrane to prevent water penetration into the
granite. Let the waterproofingsheet/membraneproperly fixed.
Waterproofingsheet/membraneshall be as specified in Specification07130.
5.6.3. Homogenous Tile base shall be solidly backed with mortar as required. Each
tile shall be brought to true, even and level plane using a beating block. A
test of plane distortion shall be made with a trade approved level.
Positive compression of each granite is required to establish proper
bond. Granite that is out of true plane or misplaced shall be removed and
reset.
5.6.4. Homogenous Tile shall be laid from the centerlines of borders, if any, so as
to make the patterns symmetric, with no cuts less than one-half of the
granite width.
5.6.5. Joints shall be straight, level, perpendicular and of even width as specified in
the Drawings.
5.6.7. Homogenous Tile shall have the edges wetted and shall be grouted full
with a plastic mix of neat suitably coloured cement grout, immediately after
a respective area of granite has been set. The excess cement grout shall be
cut off and wiped from the face of the tile.
5.6.8. After completion of work, all HT surfaces shall be carefully cleaned to remove
dirt, stains, or other defacements.
Under no circumstances shall wire brushed, harsh abrasive cleansers or
acid used to clean granite.
5.7. Joints
Provide a movement joint in every 8m2 tiles and bedding where one exists in
the concrete slab below and where shown in the Drawings. Movement joints shall
go right through tile and beddingto the background.
Provide joints also at the following
locations:
Joints shall be not less than 6mm nor greater than 10mm. Clean joints and fill with
coloured silicon to match the grout.
5.6. Grouting
Tile shall have the edges wetted and shall be grouted full with a plastic mix of neat
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
NO. PROJECT : 22225 NO.SECTION : 09 30 00
DATE : September 2022 TITLE : Tiling
REVISION PAGE : 9 of 10
:A
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
suitably coloured cement grout, immediately after a respective area of tile has
been set. The joints shall be tooled slightly concave, and the excess cement
mortar shall be cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned
from the surface shall be roughened at once and filled to the spring line of the
cushion edge before the mortar begins to harden.
5.8.1. Upon completion, wall and floor surfaces shall be thoroughly cleaned. Acid
shall not be used for cleaning glazed tiles.
5.8.3. Protect tile work under construction. Provide coverings, barriers and others
as necessary.
SECTION
09 30 33.22
The work shall include the supply of labour, materials, tools and installation of all
Homogenous/Granite Tile as shown in the Drawings and specified herein.
- PUBI 1982
- ASTM C 648-04 (2014) - Standard Test Method for Breaking Stength of Ceramic
Tile
- ASTM C 499-09 (2014) - Standard Test Method for Facial Dimensions and
Thickness of Flat, Rectangular Ceramic Wall and Floor Tile
- ASTM C 895-87 (2014) - Standard Test Method for Lead and Cadmium Exctracted
from Glazed Ceramic Tile
- ASTM C 1027-09 - Standard Test Method for Determining Visible Abrasion
Resistance of Glazed Ceramic Tile
- ASTM C 1234-93 (2015) - Standard Test Method for Relative Resistance to Deep
Abrasive Wear of Unglazed Ceramic Tile by Rotating Disc
4. Standard of Manufacture
5. Related Specifications:
Tiling:
Samples and technical data of proposed materials shall be submitted to the Project
Manager for approval prior to delivery.
Provide full range of colours, markings and characteristics and finish of granite, as
available for selection and samples of those selected, including all necessary
accessories and manufacturer’s instruction for each product. Cost of samples shall be
the Contractor's responsibility. Samples shall be clearly labeled and upon approval shall
become standard of selection.
3.2.1. Manufacturers must provide testing data to verify compliance with standard
Practices, including Shop Drawings.
3.2.3. The Contractor shall ascertain that granite support system shall be completed
and ready to accept Homogenous Tile/Granite prior to installation.
3.3.1. All materials shall be delivered to the project site in original containers, bundles
or packages with seals unbroken, Protect materials from contamination,
dampness, freezing, or overheating in accordance with manufacturer’s
instruction.
3.3.2. Broken, cracked, chipped, stained, or damaged tile will be rejected, whether
built in or not.
3.3.3. Extra materials shall consist of not less than two standard packages for each
colour, type and size of field tile used in this work, and one standard package for
each colour and type of base tile.
Shop Drawings shall be prepared, showing all pertinent information for granite including
size, location, shall be submitted to the Engineer for approval.
3.5. Warranty
4.0. MATERIALS
4.1. General
Based on clay, silica sand and kaolin formed and burned by a single firing process
(single burning) at high temperatures (1200ºC), resulting in a hard and strong
body and small porous pores, generally has a nominal thickness between 8-
10mm..
Then to make homogeneous tile becomes more waterproof, fire resistant and
easy to clean (because it is very dense and not porous), then ceramics are given a
layer of glasur (glazed). This glasur layer is applied with high temperature, so that
it blends with the ceramic body and produces a flat and uniform surface color and
gloss (the surface layer of the heavy duty class).
In order to function as a Heavy Duty Floor Ceramic tile, the ceramic must meet the
following technical characteristic requirements:
Polished,
Textured (non-slip),
Cement mortar which shall be mixed with some waterproofing admixture or as required by
manufacturer, shall be in accordance with the requirements of Specification 09 31 33.
Waterproofing admixture for cement mortar shall be from an approved product as specified in
Specification 07 16 13.
Sealer/stain resistance weather proofing sealant shall be colourless, slip and stain resistant
sealer, not affecting colour or physical properties of granite surfaces shall be in accordance
with the requirements of Specification 07 92 00 or as recommended by
Homogenous/Granite Tile manufacturer for application indicated.
5.1. General
5.1.2. Homogenous/Granite Tile shall be installed according to the pattern that has
been designated in the Drawings and as directed by the Engineer.
5.1.3. Homogenous/Granite Tile shall be correctly and neatly cut according to the
size and detail as shown in the Drawings, by using circular saw followed by
soothing cutting surface using abrasive stones.
5.1.6. All material in vicinity of, and adjacent to granite, shall be adequately
prepared in accordance with manufacturer.
5.1.7. The Contractor shall protect all adjacent areas and surfaces from damage due
to installation of Homogenous Tile/granite.
5.1.8. The Contractor shall protect all works, finished or unfinished, against damage
caused by the Contractor or other trades.
5.1.9. The Contractor shall take all safety precautions necessary to prevent
chipping, or cracking of Homogenous/Granite Tile during execution of work.
Place Homogenous/Granite Tile while the mortar is wet and tacky and bed tiles
firmly. Align the joints and clean the tiles regularly as work progresses.
5.5.1. Surfaces to receive applications of tiles shall be clean and free of dirt, dust, oil,
grease and other deleterious matter.
5.5.2. Before Setting Homogenous/Granite Tile the base that will receive HT/Granit
shall be coated with waterproofing to prevent water penetration. Let the
waterproofing properly fixed.
5.5.3. Homogenous/Granite Tile base shall be solidly backed with mortar as required.
Each HT/Granit shall be brought to true, even and level plane using a beating
block. A test of plane distortion shall be made with a trade approved level.
Positive compression of each tile is required to establish proper bond. Tile that
is out of true plane or misplaced shall be removed and reset.
5.5.4. Homogenous/Granite Tile shall be laid from the centrelines of borders, if any,
so as to make the patterns symmetric, with no cuts less than one-half of the tile
width.
5.5.5. Joints shall be straight, level, perpendicular and not exceed than 0,5 per
1000 (or per mil).
5.5.6. Homogenous/Granite Tile shall be cut with a suitable trade approved cutting
tool and rough edges shall be ground smooth. Damaged, defective or badly
cut tile shall be replaced by the Contractor at his expense.
5.5.7. Homogenous/Granite Tile shall have the edges wetted and shall be gruted full
with a plastic mix of neat suitably coloured cement grout, immediately after a
respective area of HT/Granit has been set. The excess cement grout shall be
cut off and wiped from the face of the Homogenous/Granite Tile.
5.5.2. Edge and bottom part of HT/granite shall be provided with notches for placing
angle anchors.
5.3.1. Prior to installation, all HT/granite surfaces shall be coated with sealer in
thickness according to the standard of the manufacturer. Let the sealer dries.
5.3.2. Wall surfaces to receive granite shall be provided with holes for placing
anchors or support of steel angle shape to the wall by using fasteners such as
Dynabolt or approved equal.
The free side of steel angle shall have holes in oval shape for adjusting the
position of the granite.
5.6. Grouting
Homogenous Tile shall have the edges wetted and shall be grouted full with a plastic
mix of neat suitably coloured cement grout, immediately after a respective area of tile
has been set.The joints shall be tooled slightly concave, and the excess cement
mortar shall be cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned from
the surface shall be roughened at once and filled to the spring line of the cushion edge
before the mortar begins to harden.
5.7.1. Upon completion, floor and wall surfaces shall be thoroughly cleaned. Acid
shall not be used for cleaning glazed tiles.
5.7.3. Protect tile work under construction. Provide coverings, barriers and others
as necessary.
SECTION
09 31 13
THIN SET CERAMIC/HOMOGENOUS TILE
This work shall comprise the supply of manpower, materials and machine mixers, and
execution of all work for the cement mortar. Work shall be performed in accordance with the
correct lines, grades and alignments as shown in the Drawings, or as directed by the Project
Manager.
2. European Standard :
4. Standard of Manufacture
5. Related Specifications:
Tiling:
Prior to construcion, the Contractor shall submit to Project Manager samples of all
materials for Thin Set Ceramic Tiling, for approval.
3.2.1. Manufacturers must provide testing data to verify compliance with standard
Practices, including Shop Drawings.
3.2.2. Certified test report shall submitt to showing that the type of mortar complies
with the specified requirements, and prepared by qualified independent
laboratory indicating compliance with performance requirements for mortar
admixtures.
3.3.1. All cement in bag or bulk shall be delivered in original packages, containers and
bundles bearing the name of the manufacturer and brand name, and stored in a
clean ground area, dry, free of surface water run-off, under watertight cover,
away from sweating walls and other damp surfaces until ready for use,
provided the area has sufficient drainage and shall free from foreign materials.
Height of stockpile shall not exceed 1200mm in order to prevet segregation.
Damage or deterioted material shall be removed from the premises.
3.3.2. Store areas should be accessible to delivery trucks and convenient to material
staging areas. If possible, drop-deliver the material right to the material staging
ares. Storage material should be stored away from other construction activities
on a flat-grade area that is not susceptible to standing water, erosion or setting.
3.3.3. Store cementitious materials on elevated platforms, under cover, and in a dry
location. Avoid excessive stacking, maximum 8 stacks for each pallet
(maximum 2 by 8 stacks in each pallet). Shelf life 12months stored in closed
bag in dry room.
3.4. Warranty
results.
Do not install products under environmental conditions outside manufacturer’s
recommended limits.
4.0. MATERIALS
Thin Set Ceramic Mortar shall be premixed mortar as adhesive for porous tile, with base
elements of cement, silica sand, filler and additive all of which homogeneously mixed.
- Material : Powder
- Color : light grey
- Thickness : ±3 mm
- Cement : Portland
- Aggregate : sand diam.max. 0,6 mm
- filler : to increase density and reduce porosity of mortar
- Additives : to increase workability and adhesion
- water : 9,0 – 9,5 liter / sack 40 kg
- Coverage : ± 8 m² / sak 40 kg / application thickness 3 mm
- Adhesive strength : >0,5 N/mm² @ 28 days
Thin Set for Homogeneous Tile such as Mortar Utama (MU-402) from PT Cipta
Mortar Utama, C2 from Demix, Tile Adhesive Standard from Drymix/Mortindo or
approval equal.
Grouting for Ceramic and Homogenous Tile, Such as MU 408 (2-5mm)) from PT
Cipta Mortar Utama, Sanitized Tile Grout from Drymix, D2 from Demix or approved
equal.
- Material : Powder
- Color : light grey
- Cement : Portland
- Aggregate : Sand diam.max. 0,6 mm
- Additives : to increase workability and adhesion
- Water : 9,0 – 9,5 liter /sak 40 Kg
- Coverage : ± 8 m² / sak 40 Kg / 3 mm thk
- Adhesive strength : Minimum 0,5 N/mm² @ 28 hari (EN 1348: 2007)
- Pot Life @ 35 ° C : 120 menit
Thin Set for Ceramic Tile such as Mortar Utama (MU-422) from PT Cipta Mortar
Utama, C1 from Demix, Tile Adhesive Ceramic (3mm) from Drymix/Mortindo or
approval equal.
5.1. Preparation
5.1.1. Prepare working place and surface. The tile is better to be placed on stable and
even surface (more adhesive will be use on unplastered wall surface). Place
sufficient references for neatness and straightness of tile bedding, clean
surface base from ships, dirt and oil that can reduce mixture adhesiveness. The
Ceramics should be wetted by water.
5.2. Mixing
5.2.1. General
Thin Set Ceramic mortar for Ceramic Tilie surfaces shall be mixed with water
according to the manufacturer’s installation instruction.
5.3.1. All surfaces to receive Thin Set Ceramict mortar shall be free of laitance, loose
carbonate scale and other objectionable matter.
5.3.2. The application of thin set ceramic tille is allowed after the finishing of all utility
installation, and all parts which will receive cement mortar are already protected
under the roof. Then the surface shall be first wetted with water until saturated
and the joints have been raked to the depth of 10mm and cleaned.
5.4. Installation
5.5.1. Surfaces to receive applications of tiles shall be clean and free of dirt, dust, oil,
grease and other deleterious matter.
5.5.2. Tile bases or coves shall be solidly backed with mortar as required and
specified herein. Each tile shall be brought to true, even and level plane using a
beating block. A test of plane distortion shall be made with a trade approved
level. Positive compression of each tile is required to establish proper bond.
Tile that is out of true plane or misplaced shall be removed and reset.
5.5.3. Tile shall be laid from the centrelines of borders, if any, so as to make the
patterns symmetric, with no cuts less than one-half of the tile width.
5.5.4. Joints shall be straight, level, perpendicular and of even width not exceeding
1.6mm. Walls shall be built of full courses, which may extend to a greater
height but in no case lower than the height shown in the Drawings.
Vertical joints shall be maintained plumb for the entire height of the tile work.
5.5.5. Tile shall be cut with a suitable trade approved cutting tool and rough edges
shall be ground smooth.
Damaged, defective or badly cut tile shall be replaced by the Contractor at his
expense.
5.5.6. Apply mortar with notched trowel using scrapping motion to work material
into good contact with surface to be covered. Apply only as much mortar as
can be covered within
5.6. Grouting
Tile shall have the edges wetted and shall be grouted full with a plastic mix of neat
suitably coloured cement grout, immediately after a respective area of tile has been
set. The joints shall be tooled slightly concave, and the excess cement mortar shall
be cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned from
the surface shall be roughened at once and filled to the spring line of the cushion edge
before the mortar begins to harden.
5.8.1. Upon completion, wall and floor surfaces shall be thoroughly cleaned. Acid
shall not be used for cleaning glazed tiles.
5.8.4. Protect tile work under construction. Provide coverings, barriers and others
as necessary.
SECTION
09 31 33
This work shall comprise the supply of manpower, materials and machine mixers, and
execution of all work for the cement mortar. Work shall be performed in accordance with the
correct lines, grades and alignments as shown in the Drawings, or as directed by the Project
Manager.
- ASTM C 185 – Standard Test Method for Air Content of Hydraulic Cemet Mortar
- ASTM C 109 – Standard Test Method for Comprehensive Strength of Hydraulic
Cement Mortars
3. Standard of Manufacture
4. Related Specifications:
Masonry:
· 04 40 11 - Marble
Finishing:
Waterproofing
07 16 13 - Polymer Modified Cement Waterproofing
Prior to construcion, the Contractor shall submitt to Project Manager samples of all
materials for Mortar Bed Tiling, for approval.
3.2.1. Manufacturers must provide testing data to verify compliance with standard
Practices, including Shop Drawings.
3.2.2. Certified test report shall submitt to showing that the type of mortar complies
with the specified requirements, and prepared by qualified independent
laboratory indicating compliance with performance requirements for mortar
admixtures.
3.3.1. All cement in bag or bulk shall be delivered in original packages, containers and
bundles bearing the name of the manufacturer and brand name, and stored in a
clean ground area, dry, free of surface water run-off, under watertight cover,
away from sweating walls and other damp surfaces until ready for use,
provided the area has sufficient drainage and shall free from foreign materials.
Height of stockpile shall not exceed 1200mm in order to prevet segregation.
Damage or deterioted material shall be removed from the premises.
3.3.2. Store areas should be accessible to delivery trucks and convenient to material
staging areas. If possible, drop-deliver the material right to the material staging
ares. Storage material should be stored away from other construction activities
on a flat-grade area that is not susceptible to standing water, erosion or setting.
3.3.3. Store cementitious materials on elevated platforms, under cover, and in a dry
location. Avoid excessive stacking, maximum 8 stacks for each pallet
(maximum 2 by 8 stacks in each pallet). Shelf life 12months stored in closed
bag in dry room.
3.4. Warranty
4.0. MATERIALS
Thin Set Stone Mortar shall be premixed mortar as adhesive for porous tile, with base
elements of cement, silica sand, filler and additive all of which homogeneously mixed.
Thin Set Stone Mortar shall comply with the following requirements:
Such as MU 450 (thickness 2-10mm) from PT Cipta Mortar Utama, Tile Adhesive
Standard (thickness 3mm) from Drymix or approved equal.
Absorptionofby
Hardness weight 0,75% maximum.
240-340kg/cm².
4.2. Stone Grout
Absorption
Hardness
Polished,
Textured ofby weight 0,75% maximum.
240-340kg/cm².
(non-slip),
Such as MU 408 (1-4mm)) from PT Cipta Mortar Utama, Sanitized Tile Grout from
Drymix or approved equal.
5.1. Preparation
5.1.1. Prepare working place and surface. The Stone (HT/Granit/Marble) is better be
placed on stable and even surface (more adhesive will be use on un plastered
wall surface). Place sufficient references for neatness and straightness of tile
bedding, clean surface base from ships, dirt and oil that can reduce mixture
adhesiveness.
5.2. Mixing
5.2.1. General.
Thin Set Stone mortar for Marble, Granite/Homogenous Tile surfaces shall be
mixed with water according to the manufacturer’s installation instruction.
5.3.1. All surfaces to receive Thin Set Stone mortar shall be free of laitance, loose
carbonate scale and other objectionable matter.
5.3.2. The application of thin set Stone tille is allowed after the finishing of all utilities
installation, and all parts which will receive cement mortar are already protected
under the roof. Then the surface shall be first wetted with water
5.4. Installation
5.5.3. Surfaces to receive applications of tiles shall be clean and free of dirt, dust, oil,
grease and other deleterious matter.
5.5.4. Apply mortar with notched trowel using scarpping motion to work material into
good contact with surface to be covered. Apply only as much mortar as can be
covered within.
5.6. Grouting
Tile shall have the edges wetted and shall be grouted full with a plastic mix of neat
suitably coloured cement grout, immediately after a respective area of tile has been
set.The joints shall be tooled slightly concave, and the excess cement mortar shall be
cut off and wiped from the face of the tile.
Interstices or depressions left in the mortar joints after the grout has been cleaned from
the surface shall be roughened at once and filled to the spring line of the cushion edge
before the mortar begins to harden.
5.8.1. Upon completion, wall and floor surfaces shall be thoroughly cleaned. Acid
shall not be used for cleaning glazed tiles.
5.8.3. Protect tile work under construction. Provide coverings, barriers and others
as necessary.
SECTION
09 91 13
EXTERIOR PAINTING
This work shall consist of the provision and application of all shop and field painting work, for all
the structural and non-structural components of the buildings, including all surfaces
designated to be painted as shown in Drawings or Colour Scheme, unless otherwise noted.
This work shall include but will not be restricted to supply of labour, materials, scaffolding and
tools to be used for preparation of surfaces, application of paint, making good any defect and
cleaning of any splash to other work. All coating shall be as required in this Specification or
determined by the Project Manager.
Unless otherwise specified, all interior and exterior surfaces shall receive one coat of primer and
two coats of finish.
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevant standards.
3.2.1. Before painting with a particular system commences, the Contractor shall
paint test areas or sample panels to demonstrate that the specified thickness
and finish to the paint film is being obtained all shall be approved by the Project
Manager.
3.2.2. The paints, equipment and method of application used for test areas or sample
panels shall be representative of those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequent work.
3.2.4. Minimum Product Warranty of 6 years. Warranty does not apply if paint
damage is caused :
- Structural Cracking.
All coating shall be fresh stock and be of new and first quality, delivered at job site in
unopened original manufacturer's containers, and stored in the dry, watertight,
lockable enclosure.
All coating materials shall be in sealed containers and labeled so as to plainly show the
designated name, formula or specification number, batch number, colour, date of
manufacture and manufacturer's directions.
3.4.1. Scaffolding used for painting shall be retained in position while work is being
carried out and for a period up to three days after completion, or alternatively,
other means shall be provided to give reasonable access for the Project
Manager to inspect prepared surfaces and paint films.
3.4.2. The Project Manager shall have free access to all work locations, and
warehousing facilities and the right to inspect the preparation of all surfaces
and the application of all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
3.5.2. The Project Manager shall have the right to reject any work that is not carried
out in accordance with this or any other applicable Specifications. All expense
incurred by the correction of rejected work shall be borne by the Contractor.
Causes for rejection of work or portions shall include but not be limited to the
following:
4.0 MATERIALS
4.1. General
4.1.1. All coating materials shall conform to the specifications shown in the painting
schedule herein and to the requirements hereinafter specified. Paints shall not
contain any toxic or harmful substances such as lead, mercury or asbestos,
and all paints (primers, undercoats and finish) shall have low VOC (Volatile
Organic Compounds).
4.1.2. All primers and finish coats to be used in this work shall be provided by the
same designated manufacturer, and shall not be mixed with paint from other
sources or of dissimilar compositions.
For the purpose of establishing a basis of quality, the paints specified herein
are based upon paints as manufactured by Dulux, Jotun, Propan or
approval equal, but the designation thereof shall not be construed as being
proprietary.
4.1.3. The Contractor shall provide painting schedule for each type of material to be
painted as stipulated in this Specification and as shown in the Drawings.
4.2. Primers
- Water-based sealer for exterior concrete surfaces, gypsum board, and calcium
silicate panel such as:
- Premium quality, 100% acrylic based emulsion paint, fungus resistant, for exterior
concrete surfaces, such as:
5.1.1. General.
- Masonry, fiber cement panel, calcium silicate panel and concrete surfaces
to be painted shall be prepared by removing chalk, dust, dirt, grease, oil,
asphalt, tar, excessive mortar or mortar droppings and by roughening the
surfaces to remove glaze.
- Surface deposits of free iron shall be removed prior to painting.
Immediately before coating, all surfaces to be painted shall be uniformly
and thoroughly dampened, with no free surface water visible, by
application of potable water using a fog spray.
Sufficient time shall be allowed to elapse between sprayings to allow water
to be absorbed.
5.2.1. General
- All finished surfaces shall be free from runs, drops, ridges, waves, laps,
brush marks and variation in colour, texture and finish. The covering of
each coat shall be complete and each coat shall be so applied as to
produce film of uniform thickness.
- Special attention shall be given to insure that all surfaces including edges,
corners, crevices, welds and rivets receive a film thickness equivalent to
that of adjacent painted surfaces.
- Adjacent areas and installation shall be protected using drop cloths or
other approved precautionary measures.
Other material surfaces adjacent to surfaces to receive water-based
paints shall be primed and/or touched up prior to the application of water-
based paints.
- The first coat of paint on concrete surfaces shall include such repeated
touching up of suction spots or overall applications of primer-sealer as
necessary to produce a uniform colour and gloss.
Paints other than water-based coatings shall be applied only to surfaces that
are completely free of surface moisture as determine by sight or touch.
Paint shall be applied in an environment conducive to controlled drying.
Surfaces that have been cleaned, pretreated and/or otherwise prepared for
painting shall be given a coat of the specified first coat material as soon as
practicable after such preparation has been completed, but in any event prior
to any deterioration of the prepared surface.
5.3.2. Brushes used for emulsion paint shall be soaked in water for a period of 2 hours
prior to use.
5.3.3. Upon completion of the work, staging, scaffolding and containers shall be
removed from the site or disposed of in an approved manner. Paint spots, oil or
stains upon adjacent surfaces shall be removed and the entire job left clean
Clothes and cotton waste that might constitute a fire hazard shall be placed in closed
metal containers or destroyed at the end of each working day.
SECTION
09 91 23
INTERIOR PAINT
This work shall consist of the provision and application of all shop and field painting work, for
all the structural and non-structural components of the buildings, including all surfaces
designated to be painted as shown in Drawings or Colour Scheme, unless otherwise noted.
This work shall include but will not be restricted to supply of labour, materials, scaffolding and
tools to be used for preparation of surfaces, application of paint, making good any defect and
cleaning of any splash to other work. All coating shall be as required in this Specification or
determined by the Project Manager.
Unless otherwise specified, all interior and exterior surfaces shall receive one coat of primer and
two coats of finish.
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevant standards.
3.2.1. Before painting with a particular system commences, the Contractor shall
paint test areas or sample panels to demonstrate that the specified thickness
and finish to the paint film is being obtained all shall be approved by the Project
Manager.
3.2.2. The paints, equipment and method of application used for test areas or sample
panels shall be representative of those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequent work.
All coating shall be fresh stock and be of new and first quality, delivered at job site in
unopened original manufacturer's containers, and stored in the dry, watertight,
lockable enclosure.
All coating materials shall be in sealed containers and labeled so as to plainly show the
designated name, formula or specification number, batch number, colour, date of
manufacture and manufacturer's directions.
3.4.1. Scaffolding used for painting shall be retained in position while work is being
carried out and for a period up to three days after completion, or alternatively,
other means shall be provided to give reasonable access for the Project
Manager to inspect prepared surfaces and paint films.
3.4.2. The Project Manager shall have free access to all work locations, and
warehousing facilities and the right to inspect the preparation of all surfaces
and the application of all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
3.5.2. The Project Manager shall have the right to reject any work that is not carried
out in accordance with this or any other applicable Specifications. All expense
incurred by the correction of rejected work shall be borne by the Contractor.
Causes for rejection of work or portions shall include but not be limited to the
following:
4.0 MATERIALS
4.1. General
4.1.1. All coating materials shall conform to the specifications shown in the painting
schedule herein and to the requirements hereinafter specified. Paints shall not
contain any toxic or harmful substances such as lead, mercury or asbestos,
and all paints (primers, undercoats and finish) shall have low VOC (Volatile
Organic Compounds).
4.1.2. All primers and finish coats to be used in this work shall be provided by the
same designated manufacturer, and shall not be mixed with paint from other
sources or of dissimilar compositions.
For the purpose of establishing a basis of quality, the paints specified herein
are based upon paints as manufactured by Dulux, Jotun, Propan or
approval equal, but the designation thereof shall not be construed as being
proprietary.
4.1.3. The Contractor shall provide painting schedule for each type of material to be
painted as stipulated in this Specification and as shown in the Drawings.
4.2. Primers
- Water-based sealer for interior concrete surfaces, gypsum board, and calcium
silicate panel such as:
- High durable and washable emulsion, fungus resistant, and bacteria resistant with
a mid sheen finish for interior masonry, calcium silicate panel or concrete surfaces,
such as:
- Majestic True Beauty Sheen from Jotun
- Professional Diamond A1000 Sheen from Dulux
- DECORLOTUS DLI-480 from Propan
5.1.1. General.
- Cleaning and painting shall be scheduled in such a way that ensures dust
and other contaminants from the cleaning process do not fall on wet or
newly painted surfaces.
- Masonry, fiber cement panel, calcium silicate panel and concrete surfaces
to be painted shall be prepared by removing chalk, dust, dirt, grease, oil,
asphalt, tar, excessive mortar or mortar droppings and by roughening the
surfaces to remove glaze.
- Surface deposits of free iron shall be removed prior to painting.
Immediately before coating, all surfaces to be painted shall be uniformly
and thoroughly dampened, with no free surface water visible, by
application of potable water using a fog spray.
Sufficient time shall be allowed to elapse between sprayings to allow water
to be absorbed.
5.2.1. General
- All finished surfaces shall be free from runs, drops, ridges, waves, laps,
brush marks and variation in colour, texture and finish. The covering of
each coat shall be complete and each coat shall be so applied as to
produce film of uniform thickness.
- Special attention shall be given to insure that all surfaces including edges,
corners, crevices, welds and rivets receive a film thickness equivalent to
that of adjacent painted surfaces.
- Adjacent areas and installation shall be protected using drop cloths or
other approved precautionary measures.
Other material surfaces adjacent to surfaces to receive water-based
paints shall be primed and/or touched up prior to the application of water-
based paints.
- The first coat of paint on concrete surfaces shall include such repeated
touching up of suction spots or overall applications of primer-sealer as
necessary to produce a uniform colour and gloss.
- When the applied coating is left exposed for long periods, it may develop a
whitish layer of zinc salts. This salt layer shall be washed off with fresh
water and dried subsequently to facilitate secure intercoat bonding.
- Thinner shall not be added to any coating materials unless approved by
the manufacturer as necessary for proper application.
- Coating shall be as follows:
Paints other than water-based coatings shall be applied only to surfaces that
are completely free of surface moisture as determine by sight or touch.
Paint shall be applied in an environment conducive to controlled drying.
Surfaces that have been cleaned, pretreated and/or otherwise prepared for
painting shall be given a coat of the specified first coat material as soon as
practicable after such preparation has been completed, but in any event prior
to any deterioration of the prepared surface.
5.3.2. Brushes used for emulsion paint shall be soaked in water for a period of 2 hours
prior to use.
5.3.3. Upon completion of the work, staging, scaffolding and containers shall be
removed from the site or disposed of in an approved manner. Paint spots, oil or
stains upon adjacent surfaces shall be removed and the entire job left clean
and acceptable to the Project Manager on final inspection. The scaffolding
shall not affect floor or wall surface all damage is Contractors responsibility.
Clothes and cotton waste that might constitute a fire hazard shall be placed in closed
metal containers or destroyed at the end of each working day.
SECTION
09 94 13
TEXTURED FINISHING
This work shall consist of the provision and application of all shop and field painting work, for all
the structural and non-structural components of the buildings, including all surfaces
designated to be painted as shown in Drawings or Colour Scheme, unless otherwise noted.
This work shall include but will not be restricted to supply of labour, materials, scaffolding and
tools
to be used for preparation of surfaces, application of paint, making good any defect and cleaning
of any splash to other work. All coating shall be as required in this Specification or determined by
the Project Manager. Section includes Sprayed Applied Textured Finish and Primer for walls.
1. Standard of Manufacture
2. Related Section:
- Masonry:
· 04 05 13 – Masonry Mortaring
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevantstandards.
3.2.1. Before painting with a particular system commences, the Contractor shall paint
test areas or sample panels to demonstrate that the specified thickness and
finish to the paint film is being obtained all shall be approved by the Project
Manager.
3.2.2. The paints, equipment and method of application used for test areas or sample
panels shall be representativeof those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequentwork.
All coating shall be fresh stock and be of new and first quality, delivered at job site in
unopened original manufacturer's containers, and stored in the dry, watertight,
lockable enclosure.
All coating materials shall be in sealed containers and labeled so as to plainly show
the designated name, formula or specification number, batch number, colour, date of
manufacture and manufacturer'sdirections.
Store materials inside under cover and keep them dry and protected agains
damage from weather, direct sunlight, surface contamination, corrosion, construction
traffic, and other causes in strict accordance with manufacturer’srecommendations.
3.4.1. Scaffolding used for painting shall be retained in position while work is being
carried out and for a period up to three days after completion, or alternatively,
other means shall be provided to give reasonable access for the Project
Manager to inspect preparedsurfaces and paint films.
3.4.2. The Project Manager shall have free access to all work locations, and
warehousing facilities and the right to inspect the preparation of all surfaces
and the applicationof all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
:22225
PROJECT NO SECTION NO : 09 94 13
: September 2022 : Textured Finishing
DATE TITLE
:A : 2 of 5
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORK
Issued For : Document Temder
3.5.2. The Project Manager shall have the right to reject any work that is not carried
out in accordance with this or any other applicable Specifications. All
expense incurred by the correctionof rejected work shall be borne by the
Contractor. Causes for rejection of work or portions shall include but not be
limited to the following:
3.6. Warranty
Warranty period are minimum 5 years after date of substantial completion for labor
and material against mold, mildewand algae.
4.0. MATERIALS
4.1. General
4.1.1. All coating materials shall conform to the specifications shown in the painting
schedule herein and to the requirements hereinafter specified. Paints shall not
contain any toxic or harmful substances such as lead, mercury or asbestos, and
all paints (primers, undercoats and finish) shall have low VOC (Volatile Organic
Compounds).
4.1.2. The Contractor shall provide painting schedule for each type of material to
be painted as stipulated in this Specificationand as shown in the Drawings.
4.2.1. Acrylic Weather Shield is a premium quality modified acrylic textured coating
specialty formulated for external masonry surfaces, outstanding weather
resistance, easy application, create a wide range of texture effects, good
durability, workability, good alkaline and algae resistance, good adhesion, peel
resistance, resistance to the levels of atmospheric humidity normally
experienced in exterior environments. Complied Singapore Environment
Councils requirementfor Green Label Product. Available manufacturers shall be
subject to compliance with requirements, such as PT Propan Raya, Dulux,
Nippon, or approval equal.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
:22225
PROJECT NO SECTION NO : 09 94 13
: September 2022 : Textured Finishing
DATE TITLE
:A : 3 of 5
REVISION PAGE
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORK
Issued For : Document Temder
4.2.2. Lightfast Non-Lead Pigments and Mineral Extender Composition Pigment,
Waterbone Polymer Binder, Water Solvent.
4.2.3. The spreading capacity according to the roughness and porosity of the surface.
Drying Time @30oC, Touch Dry 2hours, Recoat 24hours.
4.2.4. Primers to be used shall be Decor Alkali Resisting Primer AS-310 (Solvent
based Sealer) 1 x roll by Propan Raya, Dulux, Nippon, or approval equal.
4.2.6. Finish Coat to used shall be Decorshield Acrylic Weather Shield DW-500 by
Propan Raya, Dulux, Nippon or approval equal, with 2 x roll covers.
5.1. Examination
5.1.1. Examine substrate with installer present to which textured finish will be applied,
for compliance with requirements for installation tolerances and other
conditions affectingperformanceof finishes specified in this section.
5.1.2. Installer shall examine areas and condtions under which coating work is to be
applied and notify the contractor in writing of conditions destrimenta; to
proper and timely completion of the work.
5.1.3. Do not proceed with installation until unsatisfactory condtions have been
corrected.
5.2.1. Surfaces must be sound, clean, dry and free from all defective or poorly
adhering or defective paint or powdery residues by thorough brushing and
scraping, using a stiff fiber brush and high pressure water jet. Treat any areas
affected mould, lichens, algae and moss with Dulux FungicidalWash.
5.2.2. Repair any surface defects with an appropriate filler. Surfaces that remain
powdery, friable or chalky after thorough preparation should that remain
powdery, friable or chalky after thorough preparatin should be sealed with
one coat of an appropriate. Do not paint if the wall is saturated with dampness.
5.3. Installation
5.3.1. After mixing, using powder spray equipment acceptable totexture finish
manufacturer,produce a uniform texture matching approved field samples,
free of starved spots, pin-holes or other evidence of thin application or
of application patterns and free of excessive globules.
5.3.2. Apply each material at not less than the manufacturer’s recommended
spreading rate. Provide total cured material thickness indicated or as
recommended bth the manufacture.
5.3.3. Lightly sand the entire surface with extra fine grit paper 24hours after
application to remove all rough spots or abrasive burrs and then remove dust.
5.3.4. Remove masking tape and clean all adjacent surfaces at the end of each work
day.
5.3.1. Touch up, repair or replace damaged finishes as necessary to restore coating
work to a nw and unblemishedcondition.
5.3.2. Repairs floors, walls and other surfaces which have been stained or otherwise
damaged during application.
5.5. Protection
SECTION
09 96 56
EPOXY COATINGS
This work shall include furnishing material, labour, tools and installation of Epoxy Coatings
Systems for area as indicated in the Drawings.
Medium Duty :
Tranformer Room
Genset Room
- Concrete:
03 30 00 – Cast in Place
Prior to delivery, sample and technical data of materials to be used shall be submitted
to the Project Manager for review and approval, including sample panel to show the
thickness and finishing result, and Installation Methods.
3.2.1. The Contractor shall prepare and submit Shop Drawings for Project
Manager's approval. All Shop Drawings shall be submitted sufficiently in
advance of field requirements to allow ample time for checking.
All submittals shall be complete and shall contain all required and detailed
information.
3.2.2. In the event of any discrepancy between one Drawing and another or between
the Drawings and this Specification, the Contractor shall bring such a
discrepancy to the attention of the Project Manager for resolution.
3.3.1. All materials shall be delivered in good condition, free from any defect, and
shall be completed with label, technical data and data required as specified.
3.3.2. All materials shall be orderly kept in their packages and shall be kept free from
damage. Storage all product under a tarp to protect from oil, dirt and sunlight.
All epoxy materials must be new and high quality, delivered to site project in original
packaging, unopened, stored in a dry, waterproof and lockable room.
All epoxy materials must be in seals packaging, and complete with labels that clearly
indicate the product name, formula number or specification, production number, color,
date of manufacture and manufacturer’s instructions.
3.5. Incompatibility
3.5.2. Project Manager has the right to refuse any work carried out not in accordance
with the provisions in Technical Specification or related. Costs incurred due
because rejected work, and need to repairs will be Contractor responsibility.
Refusal parts of work will include but are not limited to the following:
3.6. Warranty
- Before start the work, Project Manager should give direction and organize
meeting between Contractor, Architect, and Factory Representative so that the
quality of materials and results can work well and can be coordinated with other
works.
- Manufacturer will issue a quality certificate and the Warranty to be given by the
applicator.
4.0. MATERIALS
4.1. General
4.1.1. All epoxy materials must meet the provisions of this Technical Specification
and other requirements mentioned.
4.1.2. All epoxy materials to be used in this work must come from the same
manufacturer, and should not be mixed with paints from other brands or from
different compositions.
4.2. Material
Medium Duty :
4.3. Colour
4.4. Accessories
5.1. Examination
5.3. Application
5.3.2. Check the humidity of the substrate, the percentage of humidity must be as
recommended by the manufacturer, if the humidity is> 6%, use a temporary
moisture barrier.
5.3.3. Stir the components with a low speed mixer (300 - 400 rpm) until homogeneous.
5.3.5. Coating the epoxy layer using a short pile roller, Seamless results can be achieved
when the application is still wet.
A freshly applied epoxy coating must be protected against damage or wear for 24 hours
after application and before it is ready for traffic.
Clean the coating just before inspection. Use clean materials and procedures
recommended by the manufacturer.
SECTION
09 97 13
PROTECTIVE COATINGS
(for Steel)
This work shall consist of the provision and application of all shop and field high performance
coating work, for areas where materials are exposed to possible contamination.
This work shall include but will not be restricted to supply of labour, materials, scaffolding and
tools to be used for preparation of surfaces, application of paint, making good any defect and
cleaning of any splashes to other work. All coating shall be as required in this Specification or
determined by the Project Manager.
Full details and colour card of proposed materials and manufacturers shall be
submitted before construction. Failure to do so may lead to rejection of materials on
site and failure to meet program requirements.
All materials shall be of such quality as to produce first class and durable finishes and
to be at least equal requirements of the relevant standards.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
PROJECT NUMBER : 22225 SECTION : 09 97 13
DATE : September 2022 TITLE : Protective Coating
REVISION :A PAGE : 1 of 7
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
3.2.1. Before painting with a particular system commences, the Contractor shall
paint test areas or sample panels to demonstrate that the specified thickness
and finish to the paint film is being obtained all shall be approved by the Project
Manager.
3.2.2. The paints, equipment and method of application used for test areas or sample
panels shall be representative of those to be used for the work.
Test areas or sample panels shall be retained and shall form the standard for
all subsequent work.
All coating shall be fresh stock and be of new and first quality, delivered at job site in
unopened original manufacturer's containers, and stored in the dry, watertight,
lockable enclosure.
All coating materials shall be in sealed containers and labeled so as to plainly show the
designated name, formula or specification number, batch number, colour, date of
manufacture and manufacturer's directions.
3.4.1. Scaffolding used for painting shall be retained in position while work is being
carried out and for a period up to three days after completion, or alternatively,
other means shall be provided to give reasonable access for the Project
Manager to inspect prepared surfaces and paint films.
3.4.2. The Project Manager shall have free access to all work locations, and
warehousing facilities and the right to inspect the preparation of all surfaces
and the application of all paintings.
3.5.1. Before any deviation from this Specification, the Project Manager shall be
consulted. Failure to do so will in no way relieve the Contractor of his
responsibility for satisfactory compliance with standards and procedures set
forth in this Specification.
3.5.2. The Project Manager shall have the right to reject any work that is not carried
out in accordance with this or any other applicable Specifications. All expense
incurred by the correction of rejected work shall be borne by the Contractor.
Causes for rejection of work or portions shall include but not be limited to the
following:
- Surface preparation considered unsatisfactory by the Project Manager for
any reason.
- Failure of Contractor to apply the minimum number of coats of the
appropriate thickness.
- Failure of Contractor to allow minimum specified drying time between
coats.
4.0. MATERIALS
4.1. General
4.1.1. All coating materials for areas where materials are exposed to possible
contamination shall conform to the specifications shown in the painting
schedule herein and to the requirements hereinafter specified.
4.1.2. All primers and finish coats to be used in this work shall be provided by the
same designated manufacturer, and shall not be mixed with paint from other
sources or of dissimilar compositions.
Unless otherwise determined by Project Manager, all coating for steel works shall
consist of the following:
Primer shall be epoxy Zinc Phospate, such as Interseal 1052 (75mikron) from
Akzonobel, Jotamastic 70 from Jotun or approval equal.
Finish Top Coat shall be Acrylic polyurethane topcoat such as Interthane 990
(50mikron) from Akzonobel, Hardtop XP from Jotun or approval equal.
Shades of stain shall match the respective colour specimen selected by the Project
Manager and shall conform to manufacturer's standard colour.
5.1.1. General
- All exposed-to-view interior and exterior steel and metal surfaces shall
have all mill scale, dust and rust removed by wire-brushing or shall be dry
sandblasted to Sa 2/SP-6, while all exposed-to-view support steel shall
be cleaned with power tools to St 2-½/SP-10.
- Excessive wire-brushing with power operated, rotary, wire brushes,
resulting in a burnished effect to the steel surface, shall be avoided.
- All steel and metal surfaces contaminated by oil or grease shall be washed
with clean white spirit. Oil or grease may, in locations approved by the
Project Manager, be removed from the surfaces of ferrous surfaces by
washing with a proprietary water-soluble mixture of solvent and detergent
followed by rinsing with clean water.
- Washing of steel/metal surfaces, where required to remove soluble salt
deposits shall be carried out using clean water and where conditions
permit, hose pipes and scrubbing brushes shall be used.
- Surfaces shall be primed with priming paint as soon as possible after
completion of the preparation process.
The rate of progress of surface preparation shall be controlled to ensure
that preparation and priming are carried out on the same day.
- Further surface preparation shall be carried out where there is evidence of
rusting or contamination resulting from prolonged exposure before priming.
- After the surface is prepared in a manner acceptable to the Project
Manager, one coat of zinc chromate primer shall be applied to the steel
work at the fabrication shop.
Primer shall be applied by brushing to ensure a continuous film without
holidays.
Primer coat shall be applied immediately after the surface preparation
without any time lag.
- Fabricated steel/metal with the shop coat of primer after its erection in the
field shall be carefully examined and shall be treated with a touch-up coat
of zinc phosphate primer wherever the shop coat has been abraded,
removed or damaged during transit/erection, defaced during
welding/riveting and also over the field welds, bolts and nuts adopted for
structure.
After touching up, the second coat of zinc chromate primer shall be
applied over the erected steelwork.
- Galvanized surfaces to be painted shall be roughened with chemical
solvent specially produced for the purpose, or brushed by wire brush.
Clean the surfaces from dirty, dust, oil, grease and leftovers of roughing
work prior to applying primer coat.
- Galvanized surfaces not to be painted shall be solvent-cleaned.
5.2.1. General
- All finished surfaces shall be free from runs, drops, ridges, waves, laps,
brush marks and variation in colour, texture and finish. The covering of
each coat shall be complete and each coat shall be so applied as to
produce film of uniform thickness.
PROJECT NAME : Swiss Embassy Refurbishment DIVISION : FINISHES
PROJECT NUMBER : 22225 SECTION : 09 97 13
DATE : September 2022 TITLE : Protective Coating
REVISION :A PAGE : 5 of 7
PT. PANDEGA DESAIN WEHARIMA
SPECIFICATION FOR ARCHITECTURAL WORKS
Issued For : Document Tender
- Special attention shall be given to insure that all surfaces including edges,
corners, crevices, welds and rivets receive a film thickness equivalent to
that of adjacent painted surfaces.
- Adjacent areas and installation shall be protected using drop cloths or
other approved precautionary measures.
Paints shall be applied only to surfaces that are completely free of surface
moisture as determine by sight or touch.
Paint shall be applied in an environment conducive to controlled drying.
Surfaces that have been cleaned, pretreated and/or otherwise prepared for
painting shall be given a coat of the specified first coat material as soon as
practicable after such preparation has been completed, but in any event prior
to any deterioration of the prepared surface.
5.2.6. Method of Application
5.3.1. Upon completion of the work, staging, scaffolding and containers shall be
removed from the site or disposed of in an approved manner. Paint spots, oil or
stains upon adjacent surfaces shall be removed and the entire job left clean
and acceptable to the Project Manager on final inspection. The scaffolding
shall not affect floor or wall surface all damage is Contractors responsibility.
Clothes and cotton waste that might constitute a fire hazard shall be placed in closed
metal containers or destroyed at the end of each working day.
SECTION
22 42 13
This work shall cover the provision and installation of all items, articles, and equipment and
plumbing fixtures for toilet, and area as shown in the Drawings and including labour supervision
and incidentals required and necessary to complete the system for successful operation.
- Plumbings:
Samples and technical data of specified plumbing fixtures shall be submitted to the
Project Manager for approval, prior to delivery.
Technical data shall show types, dimension, colours and other data required for
installation.
3.2.1. Prior to installation, Contractor shall submit Shop Drawings which shall
consist of detail of layout, fastening, installation, dimension, and other
necessary details, to the Project Manager for approval.
3.2.2. The Contractor shall make a list of plumbing fixtures and their accessories
complete with the room’s names where they are to be installed, for review and
approval by the Project Manager.
The plumbing fixtures and fittings shall be stored in a clean dry place and protected
from damage prior to and after installation.
4.0 MATERIALS
Water closet (according to the drawings) shall be Cube Floor Standing two piece toilet,
with vertical outlet, sanitary ceramic, such as type by Toto,
- 6L Siphon Jet flush
- Solid Duroplast Seat & Cover
- Bowl Shape : Elongated
- Rough-In 280mm
Wall Hung Lavatory Body 1 Tap Hole tipe LW 248 JT1 from Toto,
Acsessories : T6JV6, TX277S, THXA-3N, PJ1/2.
4.3. Urinoir
Urinoir untuk toilet area BOH seperti yang ditunjukkan dalam gambar kerja,
seperti tipe U 57 M dari Toto.
4.5. Accessories
5.1. General
5.2. Installation
5.2.1. All joints shall be water and gas tight. Caulking of threaded connections or
apertures will not be permitted.
Paint, varnish, putty and others will not be permitted on meeting faces of joints
until joints are set tight and tested.
5.2.2. All plumbing fixtures of finished product such as squatting type water closet
shall be installed according to the installation instruction from the
manufacturer.
5.2.3. Exposed traps and supply pipes for all fixtures and equipment shall be
connected to rough pipe at wall with requisite adapter connection unless
otherwise specified.
Water connections to individual fixtures shall be not less than as specified in
the Drawings.
5.2.4. Wall Hung Lavatory shall be fixed so that the top of the outer rim is 900mm
above finished floor level.
5.2.5. Mirror shall be hung at elevation as indicated in the Drawings, and shall be
installed in accordance with the requirements of Specification 08800.
5.3.1. The Contractor shall provide and maintain adequate protection for all
plumbing fixtures until completion of whole work or as directed by the Project
Manager. All damage sanitary fixtures shall be replaced at the expense of the
Contractor.
5.3.2. Before handling over or when directed by the Project Manager, all plumbing
fixtures shall be cleaned to satisfaction of the Project Manager.