Form # TTC-PL-01 (00) 18/02/09

TRAINING PLAN FOR SHIFT ENGINEERS NP PLANT (LATERAL HIRING)

Date of Joining : 05-09-2022 Completion of probation period : 6 Months

Name of Employee: M.Shoaib P. No. : PFL- 02433 Unit : NP Plant Department : Production (East) Date Assigned: 12-09-2022
Week Week Week Week Week Week Week Week
Sr.# Areas of Study / Topics 01 02 03 04 05 06 07 08
Safety Orientation at TTC. Orientation of plant sections and understanding of plant Block diagram. Study Plan
1 of Safety Procedures as per weekly plan including PSM Elements and infield implementation, Study PFD
of NP Plant all sections. Over View of NP PH&S, Process description of NP PH&S. Actual

Dry & Dissolving Sections: Line Tracing, P&ID study, Postwise manual, Area specific procedures,
Plan
instrumentation & interlocking, Design & Operating parameters of the section & Study Work Permit
2 Procedures implementation in field. Study section SCD & log sheets. Study emergency handling and
troubleshooting of section. Weekly interview by UM. Actual

Crystallization & Filtration Sections: Line Tracing, P & ID study, Postwise manual, Area specific
Plan
procedures, Instrumentation & Interlocking, Design & Operating parameters. Study section SCD & log
3 sheets. Study emergency handling and troubleshooting of section. Certification of PSM Risk Based
elements. Weekly interview by UM. Actual

Neutralization, Evaporation & Prilling Sections: Line Tracing, P & ID study, Postwise manual, Area
Plan
specific procedures, Instrumentation & Interlocking, Design & Operating parameters etc. Study section
4 SCD & log sheets. Certification of PSM (Risk Based) remaining elements. Certification of Work Permit
procedures. Weekly interview by UM. Actual

Ground Floor Section: Line Tracing, P & ID study, Postwise manual, Area specific procedures,
Instrumentation & Interlocking, Design & Operating parameters of Ammonia Refrigeration & Brine circuit, Plan
Ammonia Compressors, Steam Turbines, Pumps etc. Study section SCD & log sheets.
5 Utilities at NP Plant: Line Tracing of Utilities C.W, Steam & Condensate Circuits, Plant / Instrument Airs
& Demin. Water Circuit, BFW, Fire Water System, Raw Water. Weekly interview by UM. Actual

NP Control Room: Study of NP operating manual of Control room, PLC/ DCS panel operations, Plan
Instrumentation loops, Alarms, Tripping SOL & Interlocking of NP Plant. ESD control system, Preparation
of initial interview with UM & PM East. Certification of PSM Cultural Based elements.
7 IMS System awareness and documents study, Oracle Log book, Batch system, Work request learning,
SR request learning, Practical study and in field implementation of PSM elements. Preparation of Initial Actual
skill certification interview by UM & PM East.

Study plant Material Balance, Lab Analysis & Procedures: Study about Emissions & Effluents of the Plan
plant & their NEQS values and the techniques of its control being used at plant. Study of plant electrical
8 circuits/ single line diagram. Trouble shooting of NP sections & panels. Problem solving & prompt actions,
Actual
Understanding of lab analysis of NP Plant. Skill certification interview by UM.
Ensure 100% completion of training as per plan, complete any pending action & speical assignment's, Plan
9 Practical study and in field implementation of PSM elements. Preparation of Final skill certification Board
review/interview at TTC. Actual

1st Skill Assessment by Department Manager ( % marks ) __________ Sign: _______________

Mentor Assigned (Name): ________________ Approved by UM/SH: (Name): ________________ Signature: ……………… Copy sent to TTC by UM on: Date:___________
Uzair
Junaid
Umair Qasim
Shaban Nasir
Rai Ehtasham
M.Shoaib
Shahwar Hussain
Ahmad Nawaz
Hasnain Rauf
 Name of Employee: _________________ P. No. : _________ Unit : NP Plant Department : Production (East) Date Assigned: ___________
DOCUMENT Compliance Test / Interview
SR. # TITLE OF PROCEDURES CODE Planned Status Conducted By Signature Of Mentor
1 Safety Unit Management SAF-WP-IMS-001
Smoking, Mobile Phone & Use of Camera Policy at
2 SAF-WP-IMS-002
Plantsite
3 Emergency Management Plan SAF-WP-IMS-003
4 Work Permit Procedure SAF-WP-IMS-004 Week 02
5 Mandatory PPEs Issuance SAF-WP-IMS-005
6 Maintenance & Calibration of Explosivity Meters SAF-WP-IMS-006
7 Incident Reporting & Investigation SAF-WP-IMS-007
8 Plant Safety Committees SAF-WP-IMS-008
9 Hazard Identification & Risk Control SAF-WP-IMS-009
10 Management of Change SAF-WP-IMS-010
11 Job Safety Analysis SAF-WP-IMS-011 Week 03
12 PSSR (Pre-Startup Safety Review) SAF-WP-IMS-012
13 Work Permit Issuer & Receiver Certification SAF-WP-IMS-013
14 Contractor Safety Requirements SAF-WP-IMS-014
15 Control Defeat of Critical Systems & Devices SAF-WP-IMS-015
16 Reliability of Critical Systems and Devices SAF-WP-IMS-016
17 Safety Critical Devices Manual SAF-WP-IMS-017
18 Permit to Work System for Project Jobs SAF-WP-IMS-018 Week 04
19 Housekeeping Audit SAF-WP-IMS-019
20 First Break of the Equipment SAF-WP-IMS-020
21 Vessel / Exchanger / Check Valve Box-up Procedure SAF-WP-IMS-021
22 Management Safety Audit Program SAF-WP-IMS-022
23 Management of Personnel Change SAF-WP-IMS-023
24 Fire Water Isolation Procedure SAF-WP-IMS-024
25 Process Safety Information SAF-WP-IMS-025 Week 05
26 Process Hazards Analysis SAF-WP-IMS-026
27 Progressive Motivation & Reprimand Procedure SAF-WP-IMS-027
28 Safety Orientation Procedure SAF-WP-IMS-028
29 Skill Certification of Fire Squad SAF-WP-IMS-029
30 NH3 Transportation & Loading / Unloading Safety Plan SAF-WP-IMS-030
31 Ammonia in Air Survey SAF-WP-IMS-031
32 Standing Order SAF-WP-IMS-032 Week 06
33 Job Plan & Job Cycle Check Procedure SAF-WP-IMS-033
34 Safe Man-Hours Calculation Procedure SAF-WP-IMS-034
35 Hose Management System SAF-WP-IMS-035
36 Gas Cylinder Management System SAF-WP-IMS-036
37 Driving Policy and Guidelines SAF-WP-IMS-037
38 Green Office Environmental Management Plan SAF-WP-IMS-038
39 Portable Ladders SAF-WP-IMS-039
Week 07
40 Car Seal Control Guidelines SAF-WP-IMS-040
41 Environmental Related Complaints SAF-WP-IMS-041
42 Spill Control & Spill Management of Chemicals and Oils SAF-WP-IMS-042
43 Rodent Control Measures SAF-WP-IMS-043
SR. TITLE OF PROCEDURES DOCUMENT
D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D
No CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 Safety Unit Management SAF-WP-IMS-001
Smoking, Mobile Phone & Use of Camera Policy at
2 SAF-WP-IMS-002
Plantsite
3 Emergency Management Plan SAF-WP-IMS-003
4 Work Permit Procedure SAF-WP-IMS-004
5 Mandatory PPEs Issuance SAF-WP-IMS-005
6 Maintenance & Calibration of Explosivity Meters SAF-WP-IMS-006
7 Incident Reporting & Investigation SAF-WP-IMS-007
8 Plant Safety Committees SAF-WP-IMS-008
9 Hazard Identification & Risk Control SAF-WP-IMS-009
10 Management of Change SAF-WP-IMS-010
11 Job Safety Analysis SAF-WP-IMS-011
12 PSSR (Pre-Startup Safety Review) SAF-WP-IMS-012
13 Work Permit Issuer & Receiver Certification SAF-WP-IMS-013
14 Contractor Safety Requirements SAF-WP-IMS-014
15 Control Defeat of Critical Systems & Devices SAF-WP-IMS-015
16 Reliability of Critical Systems and Devices SAF-WP-IMS-016
17 Safety Critical Devices Manual SAF-WP-IMS-017
18 Permit to Work System for Project Jobs SAF-WP-IMS-018
19 Housekeeping Audit SAF-WP-IMS-019
20 First Break of the Equipment SAF-WP-IMS-020
21 Vessel / Exchanger / Check Valve Box-up Procedure SAF-WP-IMS-021
22 Management Safety Audit Program SAF-WP-IMS-022
23 Management of Personnel Change SAF-WP-IMS-023
24 Fire Water Isolation Procedure SAF-WP-IMS-024
25 Process Safety Information SAF-WP-IMS-025
26 Process Hazards Analysis SAF-WP-IMS-026
27 Progressive Motivation & Reprimand Procedure SAF-WP-IMS-027
28 Safety Orientation Procedure SAF-WP-IMS-028
29 Skill Certification of Fire Squad SAF-WP-IMS-029
30 NH3 Transportation & Loading / Unloading Safety Plan SAF-WP-IMS-030
31 Ammonia in Air Survey SAF-WP-IMS-031
32 Standing Order SAF-WP-IMS-032
33 Job Plan & Job Cycle Check Procedure SAF-WP-IMS-033
34 Safe Man-Hours Calculation Procedure SAF-WP-IMS-034
35 Hose Management System SAF-WP-IMS-035
36 Gas Cylinder Management System SAF-WP-IMS-036
37 Driving Policy and Guidelines SAF-WP-IMS-037
38 Green Office Environmental Management Plan SAF-WP-IMS-038
39 Portable Ladders SAF-WP-IMS-039
40 Car Seal Control Guidelines SAF-WP-IMS-040
41 Environmental Related Complaints SAF-WP-IMS-041
42 Spill Control & Spill Management of Chemicals and Oils SAF-WP-IMS-042
43 Rodent Control Measures SAF-WP-IMS-043