A

MICRO PROJECT REPORT

ON
COLLECT AND ANALYZE TECHNICAL SPECIFICATION OR STEAM TURBINE, BOILER FROM
MANUFACTURES WEBSITE AND OTHER SOURCES PREPARE REPORT
AND SUBMITTED TO

Maharashtra State Board of

Technical Education mumbai
(MSBTE)

MAHARASHTRA STATE BOARD TECHNICAL EDUCATION, MUMBAI

SMT. SHARACHCHANDRIKA SURESH PATIL INSTITUTE OF POLYTECHNICH TECHNOLOGY

CHOPADA
BY (2022-2023)
MECHANICAL DEPT. (5rd SEMISTER OF I – SCHEME )

S
r
Enrollement
. Group Member
Numbers
N
o
1 Pandit shyamlal barela 2000610078
2 Shahil rahim khatik 2000610060
3 Narendra kishir koli 2000610103

1
 CERTIFICATE
SMT. SHARACHCHANDRIKA SURESH PATIL INSTITUTE OF TECHNOLOGY
(POLYTECHNIC), CHOPADA
(TAL. CHOPADA DIST JALGAONr )

This is to certify That The Micro Project Report On

Topic – COLLECT AND ANALYZE TECHNICAL SPECIFICATION OR STEAM TURBINE, BOILER FROM
MANUFACTURES WEBSITE AND OTHER SOURCES PREPARE REPORT
Of
Shree Samartha Polytechnic
BY (2019-2020)
MECHANICAL DEPT. (IIIrd SEMISTER OF I – SCHEME )

Sr.
Group Member Enrollement Numbers
No
1 Pandit shyamlal barela 2000610078
2 Shahil rahim khatik 2000610060
3 Narendr kishor koli 2000610103

Above students has been successfully completed This micro project under
the guidance of
N. R patil sir

HOD PRINCIPAL
( N. R patil ) (V. N borse)

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 ACKNOWLEDGMENT
This project is done as a semester project, as a part course titled “COLLECT AND
ANALYZE TECHNICAL SPECIFICATION OR STEAM TURBINE, BOILER FROM MANUFACTURES
WEBSITE AND OTHER SOURCES PREPARE REPORT”

We are really thankful to our course the Principal v. N borse . and the HOD Mr. N. R. Patil
. Name of Department, smt. Sharachchandrika surech patil inst Polytechnic, chopada for his
invaluable guidance and assistance, without which the accomplishment of the task would have
never been possible We also thank Mr. N. R patil . for giving this opportunity to explore into the
real world and realize the interrelation without which a Project can never progress.

In our present project we have chosen the topic- “COLLECT AND ANALYZE
TECHNICAL SPECIFICATION OR STEAM TURBINE, BOILER FROM MANUFACTURES WEBSITE AND
OTHER SOURCES PREPARE REPORT”. We are also thankful to parents, friend and all staff of
Mechanical engineering department, for providing us relevant information and necessary
clarifications, and great support.

Introduction of steam turbine

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A steam turbine is a device that extracts thermal energy from pressurized steam and uses it to
do mechanical work on a rotating output shaft. Its modern manifestation was invented by Sir
Charles Parsons in 1884.

The steam turbine is a form of heat engine that derives much of its improvement

in thermodynamic efficiency from the use of multiple stages in the expansion of the steam,
which results in a closer approach to the ideal reversible expansion process.
Because the turbine generates rotary motion, it is particularly suited to be used to drive
an electrical generator—about 85% of all electricity generation in the United States in the year
2014 was by use of steam turbines.
History :
The first device that may be classified as a reaction steam turbine was little more than a

toy, the classic Aeolipile, described in the 1st century by Hero of Alexandria in Roman Egypt. In

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1551, Taqi al-Din in Ottoman Egypt described a steam turbine with the practical application of
rotating a spit. Steam turbines were also described by the Italian Giovanni
Branca (1629 and John Wilkins in England (1648). The devices described by Taqi al-Din and
Wilkins are today known as steam jacks. In 1672 an impulse steam turbine driven car was
designed by Ferdinand Verbiest. A more modern version of this car was produced some time in
the late 18th century by an unknown German mechanic. In 1775 at Soho James Watt designed a
reaction turbine that was put to work there. In 1827 the Frenchmen Real and Pichon patented
and constructed a compound impulse turbine.
The modern steam turbine was invented in 1884 by Sir Charles Parsons, whose first model
was connected to a dynamo that generated 7.5 kilowatts (10.1 hp) of electricity The invention of
Parsons' steam turbine made cheap and plentiful electricity possible and revolutionized marine
transport and naval warfare. Parsons' design was a reaction type. His patent was licensed and
the turbine scaled-up shortly after by an American, George Westinghouse. The Parsons turbine
also turned out to be easy to scale up. Parsons had the satisfaction of seeing his invention
adopted for all major world power stations, and the size of generators had increased from his
first 7.5 kilowatts (10.1 hp) set up to units of 50,000 kilowatts (67,000 hp) capacity.

THEORY
Manufacturing :
The present-day manufacturing industry for steam turbines is dominated by Chinese
power equipment makers. Harbin Electric, Shanghai Electric, and Dongfang Electric, the top
three power equipment makers in China, collectively hold a majority stake in the worldwide

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market share for steam turbines in 2009-10 according to Platts. Other manufacturers with
minor market share include Bharat Heavy Electricals Limited, Siemens, Alstom, General
Electric, Doosan Skoda Power, Mitsubishi Heavy Industries, and Toshiba.  The consulting firm
Frost & Sullivan projects that manufacturing of steam turbines will become more consolidated
by 2020 as Chinese power manufacturers win increasing business outside of China.

TECHNICAL SPECIFICATION

SST-800

Steam turbine with center steam admission

Generator drive in various packages

The SST-800 is a single casing steam turbine with center steam admission and reverse
steam flow inner casing, designed for a direct coupled generator or mechanical drive. The
power output with dual casing solution is up to 250 MW.

The highly customized turbine provides for an outstanding efficiency, fast start-up times and
high reliability and availability. It supports all requirements for economical installation and
operation in combination with highest flexibility for complex industrial processes. A double or
even multicasing solution can also be provided.

The SST-800 steam turbine can be used for both condensing and back-pressure
applications. It is built up from pre-designed modules combined into a single unit for optimum
matching of the required parameters. Turbine auxiliary systems are also designed as
preengineered modules covering the complete range of turbine sizes.

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 SST-800
Power Output Up to 200 MW
Speed 3,000 to 3,600 rpm
Live steam parameter
Inlet Pressure Up to 165 bar / Up to 2,393 psi
Inlet temperature Up to 565°C/ Up to 1,050°F
Exhaust conditions
Back Pressure Up to 72 bar/1,044 psi
Controlled extractions (Up to 2)
Pressure, ext. Valve Up to 72 bar/ 1,p44 psi
Uncontrolled extractions (Up to 7)
Various Pressure levels

Typical applications

• Combined cycle power plants (CCPP)

• Combined heat and power plants (CHP)

• District heating plants

• Biomass plants and waste-to-energy plants (WtE)

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• Concentrated solar power plants (CSP)

SST-600

Flexible condensing or back-pressure steam turbine

Generator drive in various packages

We deliver a standard steam turbine generator set including the SST-600 (with or without
gearbox), a generator, oil system, piping and instrumentation and the control system.

The standard package can be extended to include a condenser, condensing plant or

preheating system. The SST-600 with its reliable and flexible design is available with axial or
radial exhaust.

Mechanical drive

The SST-600 is also an efficient and economic mechanical drive. Since the 1970s,
hundreds of projects have been successfully implemented all over the world using the SST-600
to directly drive everything from the smallest boiler feed water pump just as reliably as the
largest compressor even in the most complex processes. The SST-600 complies with regulations
including the API standard.

Biomass district heating plant, Västergötland/ Sweden

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 SST-600
Power Output Up to 200 MW
Speed 3,000 to 1,800 rpm
Live steam parameter
Inlet Pressure up to 165 bar/up to 2,393
Inlet temperature up to 565 °C / 1,050 °F
Exhaust steam parameter
Back Pressure up to 80 bar / 1,160 psi
Condensing up to 1.0 bar / 15 psi
District heating up to 3.0 bar / 43 psi
Controlled extractions ( Up to 2)
Pressure, ext. Valve up to 72 bar / 1,044 psi
Pressure, int. Valve up to 45 bar / 798 psi
Temperature up to 480 °C / 895° F
Uncontrolled extractions (Up to 6)
up to 85 bar / 1,233 psi

Typical applications

• Chemical and petrochemical industry

• Pulp and paper mills

• Steel works

• Power plants

• Seawater desalination plants.

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SST-400

The SST-400 is a single casing steam turbine, providing geared or direct drive to 50 and

60 Hz generators, or to compressors and pumps. The symmetrical casing with horizontal joint
flange enables the SST-400 to achieve short start-up times and rapid load changes.

The modular package design allows a wide variety of configurations to satisfy the
customer’s individual needs in the most economical way. The utilization of selected proven
components assures high reliability and easy maintenance.

The SST-400 can be equipped with upward, downward or axial exhaust to fit with the
selected installation. The turbine skid can be combined with standardized gearboxoil units and
generators to a turboset, according to the customer’s needs.

The turbine skid and gearbox / oil unit are fully assembled in the workshop before being
shipped to the site. Our proven installation and maintenance concept lowers maintenance cost
by enabling easy access to the installed components, the turbine, gearbox, and generator

Waste-to-energy plant, Mallorca / Spain

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 SST-400
Power output up to 60 MW
Speed up to 8,000 rpm
Live steam parameters
Inlet pressure up to 140 bar /2,030 psi
Inlet temperature up to 540°C /1,004°F
Exhaust steam parameters
Back pressure up to 25 bar /363 psi
Condensing up to 0.3 bar /4.4 psi
Steam extraction
Controlled (up to 4): up to 45 bar /653 psi
Uncontrolled up to 60 bar /870 psi

Typical applications

• Power generation industrial power plants

• Biomass & waste

• District heating

• Combined cycle power plants

• Mechanical drive

• Waste heat recovery

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SST-800/500

Double exhaust flow steam turbine in a single or multi-casing solution

The SST-500 is a single casing, double exhaust flow steam turbine, which can be used as an
entire drive or as the low-pressure module of a multiple-casing turboset, directly driven or
geared. This turbine, with its capacity to operate over a wide range of speed and power, is ideal
for large steam volume flows.

Steam flows into the turbine via two tangential inlets to equalize thermal loading and
blade stress. Emergency stopvalves and control valves are installed in the steam inlet pipes. The
steam flows tangentially into the inner casing and then axially to both exhausts. The customized
design of the steam path allows exact adjustment to surpass general physical limitations of the
last stage blades. Double-end drive is available, if required, e.g. for booster pump drive.

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 SST-500 SST-800 / 500

Power output up to 100 MW up to 250 MW

Speed up to 15,000 rpm 3,000 up to 3,600 rpm

Live steam parameter

Inlet Pressure up to 30 bar / 435 psi up to 165 bar/2,393 psi

Inlet temperature up to 400°C/750°F up to 565°C/1,050°F

Exhaust steam parameters

District Heating up to 1.5 bar/21.75 psi

Condensing up to 0.5 bar/7.25 bar

Steam extraction

Uncontrolled (up to 2) various pressure levels various pressure levels

Typical applications

• Solarthermal power plant

• Combined cycle plants

• Generator drive

• Compressor drive

• Chemical industry

• Steel works

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• Waste to energy, e.g. waste incinerators

• Waste heat from chemical process

SST-700 / 900

Industrial steam turbine

Economical dual casing steam turbine for reheat applications

The SST-700 / 900 is a standard turbine solution with short delivery time due to its fixed
pre-engineered design. Predefined modules enable a short manufacturing period, cost-efficient
material supply and a fast ex-works delivery .

The straight flow turbine solution with power output of up to 250 MW consists of a geared
high-pressure steam turbine (backpressure), an intermediate / low-pressure steam turbine
(condensing), both driving a generator installed in between.

The dual casing reheat turbine configuration with inner casing is a competitive and optimized
product for combined cycle power plants and concentrated solar power plants.

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 SST-700 / 900

Power output up to 250 MW (CCPP: 230 MW)

Speed 3,000 to 3,600 rpm

Live steam parameters

Inlet pressure up to 180 bar/ up to 2,611 psi

Inlet temperature up to 585 °C / up to 1,085° F

Exhaust steam parameters

Back pressure 0.3 bar/ 4.4 psi

Steam extraction

Controlled 72 bar/ 1,044 psi

Uncontrolled up to 7 uncontrolled extractions

possible

Typical applications

• Combined cycle power plants

• Concentrated solarthermal power plants

• Biomass-fired power plants

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Conclusion :

The steam turbine is a prime mover in which the potential energy of steam is transformed

by the turbine shaft. So it concluded that the steam turbine is very useful for mechanical work.

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 REFERENCES

●  "Sir Charles Algernon Parsons". Encyclopædia Britannica. n.d. Retrieved 2010-09-19.

●  "Electricity Net Generation" (PDF). US EIA. March 2015.
●  "Taqi al-Din and the First Steam Turbine, 1551 A.D." History of Science and Technology in Islam.
Archived from the original on 2008-02-18.
● Hassan 1976, p. 34-35. "James Watt". www.steamindex.com. Archived from the original on
2017-09-06.Stodola & Loewenstein 1945  Stodola & Loewenstein 1945.
●  a b The Steam Turbine at the Wayback Machine (archived May 13, 2010)
●  Charles Parsons at the Wayback Machine(archived May 5, 2010)
●  a b Capital Goods: China Losing Its Shine at the Wayback Machine (archived December 23,
2015)
●  Bayar 2014. Parsons 1911, pp. 7-8.

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