Duqm Refinery Project EPC

Package One

Duqm Refinery Project EPC Package One

PROJECT NO: 10121 UNIT: 310

PURCHASE ORDER NUMBER (RFP): 1012125370 EQUIPMENT: 130F-101- & 310-201

REVIEW RESPONSE BY PURCHASER:

310F-101 & 310F-201
Purchaser review and comments do not indicate either responsibility or liability for accuracy and completeness of
this document or alter any contractual terms and conditions:

REJECTED. NOT ACCEPTED

310F-101 & 310F-201
REVIEWED WITH COMMENTS REVIEWED WITHOUT COMMENTS

COMMENTS AS NOTED REVIEWED AS BUILT FOR INFORMATION

VOID

DATE:

SUBCONTRACTOR IDENTIFICATION: TECNICAS REUNIDAS LLC

DOCUMENT TITLE: JSA - Safe use of Hand Tools and Power Tools (TESCO)
JSA needs to be prepare for activity, hand tools use not required specific JSA.
SUBCONTRACTOR DOCUMENT No.: REV: 0 CODE:
DRP001-PUC-TRL-O94-000-4009

CONTRACTOR DOCUMENT No.: REV: DOCUMENT CLASS:

 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

Contractor Name: TECNICAS REUNIDAS LLC Sub-Contractor Name: Towell Engineering Services Co. LLC

Project: Duqm Refinery Project EPC Package One Address: Azaiba,Muscat

Location: Unit-310 (Reformer) Area In charge: Senarayan Ramasamy

Type of JSA: Use of Hand Tools & Power Tools Doc No.: DRP001-TES-JSA-C-00006 New: Revise:

Job Description: Safe use of Hand Tools and Power Tools.

Prepared By Subcontractor:-
Name: VIKASH Position: HSE Manager Signature: Date:
Reviewed and Approved By Subcontractor:
Name: SENARAYAN RAMASAMY Position: Project Manager Signature: Date:
Reviewed and Approved By TR:
Name: Position: Signature: Date:

Reviewed and Approved By TR:

Name: Position: Construction Manager Signature: Date:

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 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

-Incident Likelihood or Probability

Incident Severity
Improbable Remote Occasional Probable Frequent
Productivity or Severity
Environment Property Personnel A B C D E
Downtime Level

Fatality or
Permanent damage total
> 2 weeks Total facility loss 5 L M H H H
beyond project boundary permanent
disability

Permanent damage
Damage to an
within project Permanent
1 week to entire facility or loss
boundary or partial 4 L M H H H
2 weeks of multiple systems in
reportable release disability
a facility
beyond boundary

Reportable release Damage to an entire

facility or multiple
> 1 day to within project
systems in a facility Days away 3 L L M H H
< 1 week boundary with no requiring repair or
permanent damage replacement

Release within project

Damage to a facility
boundary below OSHA
½ day to element or system
reporting quantity with Recordable 2 L L M M H
1 day requiring repair or
clean-up by external or E-1
replacement
source

Release within project

Damage to a facility
boundary below
element or system
< ½ day reporting quantity with First aid 1 L L L M M
requiring negligible or
clean-up by internal
no repair
source

Operation not permitted; must implement Operation permitted with a time Operation permitted with
Risk Mitigation High controls to reduce risk to an acceptable or Medium Low
limited waiver endorsed by implementation of core HSE program
Controls manageable level. (M) (L)
(H) management. elements.

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 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

Activity / Task: Use of Hand Tools & Power Tools Date: 11.08.2020
Work Location: Unit-310-(Reformer) Company: TESCO FM/Supervisor: Nageshwaran
Doc No: DRP001-TES-JSA-C-00006 Rev.00
Please mark (■) appropriate boxes - (A new JSA is required if the job scope or work conditions changes)
 Confined Space Safe Work Permit
1.0 Permit(s) Required:
 Hot Work Others

Hard Hat  Clear Safety Glasses  Dark Safety Glasses  Chemical Goggles  Cutting Goggles
Dust Mask  Face Shield  Welding Hood  Welding Aprons Welding Leggings
Ear Plugs  Earmuffs  Cartridge Respirator  Escape Respirator  SCBA
2.0 PPE Required: Cotton Gloves Leather Gloves (rigging)  Leather Gloves (welding)  Rubber Gloves  Rubberized Cotton
Coverall  Disposable Coverall  Full Body Harness  Hi-visVest / jacket
 Safety Shoes
 Cut resistant gloves  Nitrile gloves  Elect Insulated gloves  Arm Sleeves
 Dielectric footwear
Air supplied respirator  Fire resistant coverall  Rain Suit
 Gas Badge  Multi-Gas Monitor  Gas Detective  Light Meter  Anemometer
Special Tools and  Dosimeter  Thermometer  Ventilation Fans  Air Blower  Fire Extinguisher
3.0  Lifeline  Retrieval Line  Padlock, Hasp, Tags  Lighting (low voltage)
Equipment Required:  Lighting (high lux)
 Air Horn  Whistle  Traffic Flags  Traffic Cones  Spill Kits

Potential
 Noise  Air Pollution (dust) Air Pollution (smoke)  Air Pollution (vapor)
4.0 Environmental
 Soil erosion  Spills (to ground)  Spills (Water)  Hazards to Flora & Fauna
Hazards

Hazardous Materials
5.0 Carcinogen Irritant Highly Flammable Toxic  Explosive
(attach MSDS)

Other Potential  Electrical  Pressure (air, water, gas)  Mechanical (crush points)  Ergonomics  Temperature (±)
6.0
Hazards  Light / Dark  Ignition Sources  Dust / Vapor  Suffocation  Other Trades

7.0 Additional Instructions Drink water and take rest breaks in hot weather conditions/Wear warm/suitable clothes in cold weather conditions

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 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

RISK RESIDUAL
SN JOB STEPS POTENTIAL HAZARDS PREVENTIVE AND CONTROL MEASURES RESPONSIBLE
RATING RISK
Inspections:
 All power tools have to be inspected by
TRD Electrical Competent Person prior
to use at site.
 Ensure Dead man’s switch is functional.
 Inspect tools prior to use—look for any
cracks or worn parts.
 Construction
 Assure hand tools to be used are
 Damaged Tools Manager
Inspection of Hand properly rated for the job.
 Wrong tool for task.  Site Engineer
1 Tools & Power Tools M  Assure tools are clean and oil/grease L
 Dirty Oil / Defective  Site Supervisor
prior to job start free prior to use—this will allow for
Tools.  Foreman
proper gripping when in use.
 HSE Supervisor
 Only 110V Powers tools are authorized
to use in the project.
 Monthly color code has to be
completed prior to issuing for activity.
PPE:
 Ensure proper PPE are worn while
inspecting tools.
 Ensure tool is in the “off” position
before plugging in.
 Ensure the cord is routed above Construction Manager
 Slips / Trips & Falls
2Mts to eliminate trip hazards Site Engineer
Plug in Power Tools.  Potential
2 M  Inspect condition of cord before L Site Supervisor
electrocution from
plugging in. Foreman
cord in poor
 If cord is in poor condition, do not HSE Supervisor
condition
use the tool until the cord has been
repaired.

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 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

RISK RESIDUAL
SN JOB STEPS POTENTIAL HAZARDS PREVENTIVE AND CONTROL MEASURES RESPONSIBLE
RATING RISK
Training:
 All workers have to undergo Hand &
Power Tools Safety training from
TRD.
PPE:
 Ensure leather gloves are worn, do
not insert hands in areas where they
can be caught in between objects.
 Goggle should be worn as secondary
protection to eyes
Access & Egress:
 Caught in between  Ensure work area is level and firm.
Pinch Points  All walkways have to be kept clear
 Ergonomics Hazards – from any obstructions.  Construction
Perform Work Task Strains & Stress Ergonomics: Manager
with Hand and Power  Hand Cuts or Abrasions  Proper working posture to be  Site Engineer
3  Slippage of Tools H followed. L
Tools (Power drills,  Site Supervisor
Grinders)  Flying debris in eyes  Ensure proper rest after periodic  Foreman
intervals.
while cutting  HSE Supervisor
 Use of correct tools for job. Do not
 Electrocution
use a tool or attachment for
something it was not designed to do.
 Competent workmen shall be
engaged in the task Ensure that the
rated RPM for the grinder does not
exceed the RPM rating for the disk.
Handling & Usage of Tools:
 Never carry or pass any electrical
tools with chord.
 Don’t use the power tolls in wet
areas / conditions.

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 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

RISK RESIDUAL
SN JOB STEPS POTENTIAL HAZARDS PREVENTIVE AND CONTROL MEASURES RESPONSIBLE
RATING RISK
 Do not use Grinding Wheel for
cutting process, Vice Versa.
 Never exert excessive pressure
on the grinder.
 Always wait for the disc to stop
turning before putting it down.
 Always follow the Manufacturer
Recommendations for the grinder
& wheels.
 Never use expired cutting or
grinding disks for the activity.
Fire Protection:
 Construction
 Ensure flying sparks are
Manager
controlled by placing screens/ fire  Site Engineer
blankets.  Site Supervisor
 Ensure and remove all the  Foreman
 HSE Supervisor
combustible materials from the
work place.
 Ensure TRD trained fire watcher
should be available in day/ night
shift
 Provide Fire extinguishers.
Cable Management:
 Ensure power cords are intact
and not frayed.
 Ensure the cord is routed above
2Mts to eliminate trip hazards
 Page6 / 7
 Duqm Refinery Project EPC Package One
JSA for Use of hand tools and power tools Rev.00

RISK RESIDUAL
SN JOB STEPS POTENTIAL HAZARDS PREVENTIVE AND CONTROL MEASURES RESPONSIBLE
RATING RISK
 Construction
 Ensure tool is in the “off” position before Manager
unplugging.  Site Engineer
4 M L
Unplugging Power Lacerations  Site Supervisor
Tools  Foreman
 HSE Supervisor
 Construction
 Ensure tool is unplugged before Manager
Changing Blade /Bit / changing any part of the tool.  Site Engineer
5 M L
Other Tool Parts Lacerations  Always wait for the disc to stop  Site Supervisor
turning before putting it down.  Foreman
 HSE Supervisor
 Access and walkways shall be kept free  Construction
from obstruction. Manager
 Areas shall be maintained clean and free  Site Engineer
6 Housekeeping Slips, Trips and Falls M L
from any obstruction.  Site Supervisor
 Proper storage area shall be provided to  Foreman
keep all tolls and materials stored in it.  HSE Supervisor

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