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- U factors
quations for U factors
- Schneider example
n efficiency calculation from example 4-4 [5]
alculation in the spreadsheet and using a VBA
nction. (See Note 1)
- Incropera example
eat flow of bare pipe and finned pipe
factor of bare pipe and finned pipe.
olutions using efficiency obtained from a
gure and from a VBA function.
onductivity data
g= 9.81 m/s²
Rev. cjc. 09.07.2014
sFmm, NFpm, dn, SCH, LPmm, te, Vms, PabsBar) UoF = #VALUE! W / (m²*K)
°C Note 1.
°C This temperature difference will be adjusted
K with the macro "DeltaQzero" to accomplish
with the requirement that the difference
Dq = qass - qcalc achieves a value near enough
to zero.
m² The existing value in the cell of magenta color,
W/m²*K can be left with the result of the last calculation
K or a new value can be entered.
W
Condensation inside horizontal tubes
h=0 .555⋅
[ ρ L⋅( ρ L− ρ v )⋅k 3L⋅h fg
μ L⋅d i, t⋅( t g −t w ) ](14 )
Eq . ( 9−29 )
d⋅G v
Rev = < 35 000 Eq. (9−30)
μv
Saturated liquid
P= 6.89685 bar abs.
t= #VALUE! °C
vL = #VALUE! m³/kg
rL = #VALUE! kg/m³
mL = #VALUE! Pa s
nL = #VALUE! m²/s
PrL = #VALUE! -
kL = #VALUE! W/m*K
cjc. 09.07.2014
Saturated vapor hi =
P= 6.89685 bar abs. E31 PabsBar =
t= #VALUE! °C diPmm =
vv = #VALUE! m³/kg DtK =
rv = #VALUE! kg/m³ hi =
hfg = h v - hL
hv = #VALUE! kJ/kg
hL = #VALUE! kJ/kg
hfg = #VALUE! kJ/kg
Single functions
2 Nucombined = #VALUE! -
3 he_Combined = #VALUE! W/(m²*K) 5
Convection coefficient
Forced convection he_Conv = NuCombined * k / d
Nusselt , convection coefficient and Re. NuCombined = #VALUE! W/(m2*K)
For function used, see Function 5 k= #VALUE! W / (m*K)
Nu= #VALUE! - d= #VALUE! m
he = #VALUE! W/(m²*k) he_Conv = #VALUE! W/(m2*K)
Re = #VALUE! - Combined convection
Eq. (9-41), [6], page 487
1
Nu combined =( Nunforced +Nunnatural ) n
With the exponent "n" with a value in the
range of 3 and 4. Used value, n = 4
18 400 NuP = ((f / 8) * (Re) * Pr) / (1.07 + 12.7 * (f / 8) ^ 0.5 * (Pr ^ (2 / 3)-1
20 450
22 500 Petukov equation for smooth tubes
24 560 [1], Eq. (4.42), page 270, or [5] Eq. (8-65), page 441
30 630
710 'Gnielinski (1976)- A modification of Petukov equation.
800 'The accuracy of this equation at lower Reynolds numbers
900 is improved, in relation to Petukov equation [5], page 441, Eq. (8-70
1000
1200 NuG = ((f / 8) * (Re - 1000) * Pr) / (1 + 12.7 * (f / 8) ^ 0.5 * (Pr ^ (2 /
1400 Thefriction factor will be calculated using Colebrook equation
1600 instead of Petukov formula [5] Eq. (8-65) for smooth tubes.
Rev. cjc. 09.07.2014
ed convection
ed convection
(NuForc)^n )^(1/n)
convection
(NuForc)^n )^(1/n)
th effects shall
Ref
[7], #7.5
ully developed turbulent flow in smooth pipes.
commended by Dittus and Boelter.[2] Eq. 6-4, on page 274
s errors as large a 25%
Data
Fin interior diameter ri = 13.0 mm L
Fin length L= 15 mm
Fin thickness s= 1.00 mm
Fin mat. conductivity k= 238.64 W/m*K
Exterior convection h= 36.69 W/m²*K
Result
Efficiency hf : 96.48 %
Unit changes
ri = 0.013 m 2d
L= 0.015 m
s= 0.001 m
Solution
Corrected fin length Efficiency according Schneid
Help variables Lc = L+d hf =
re = ri + L Lc = 0.01550 m eA =
re = 0.028 m A= 2 * d * Lc x=
d= s/2 A= 0.0000155 m² rec =
d= 0.0005 m x= Lc^(3/2) * (h/(k*A))^0.5 ri =
x= 0.192 eA =
Corrected exterior fin radious
rec = re + d
rec = 0.029 m eB = I1(Ra*x ) K1(Rb*x ) -
I0(Rb*x ) K1(Ra*x ) +
Ra = (2)^0.5 / (1 - ri / rec)
Ra = 2.60 where I are the modified Bessel functions of first class and zero order Be
and of first order Bessell(x,1),
Rb = ( ri / rec) *Ra and F are the modified Bessel functions of second class, of zero order B
Rb = 1.186 and of first order BesselK(x,1).
Evaluation of the Besel functions
eB = 0.3 4.1
1.013 1.66
eB = 1.0687 -
1.6790 +
eB = 0.8785 = 0.4186
2.0988
I
= 0.50 I1(Ra*x )= 0.26
= 0.23 I1(Rb*x )= 0.11
= 0.50 I1(Ra*x )= 0.26
= 0.23 I0(Rb*x )= 1.013
- 0.11 1.66
+ 0.26 1.63
0.1901 0.88
0.4197 2.10
0.42
[
Heat flow from pipe inside surface 1 1
t i−t e=q⋅ +
to exterior surface hi⋅A i 2⋅π⋅k⋅
()
2⋅π⋅k⋅ L ro
q= ⋅( t si−t se ) Eq. (2) ln
ln
()
ro
ri
t i−t e
ri
q=
1 1 1
Heat flow from foutside surface + +
hi⋅A i 2⋅π⋅k⋅ L ho
to ambient
( )
q = h o⋅A o⋅( t se −t e ) Eq . (3 ) ro
ln
ri
From equations (1 ) to (3) and with
q 1
t i−t si = Eq . (1 a) U=
( )
hi⋅A i ro
q ln
t si −t se= Eq . (2 a ) 1 1ri
2⋅π⋅k⋅ L + +
hi⋅A i 2⋅π⋅k⋅ L h o
() r
ln o
ri q=U⋅( t i −t e ) Eq
1
U=
( )
ro
ln
1 ri 1
+ +
h⋅A 2⋅π⋅k⋅ L h ⋅A
1
U=
( )
ro
ln
1 ri 1
+ +
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
q=U⋅( t i −t o )
1
U i=
1 ri
( )
ro
ri 1
+ ⋅ln + ⋅
hi k ri r o ho
()
q r =-k⋅2⋅π⋅r⋅ L⋅ r
ln o
dr ri
Boundary conditions 2⋅π⋅k⋅ L
r r q
dr ⋅ln ( o )=( t o −t i )
k⋅2⋅π⋅ L ri
A r =2⋅π⋅r⋅ L 2⋅π⋅k⋅ L⋅( t o −t i )
dt q=
()
q r =-k⋅2⋅π⋅r⋅ L⋅ r
ln o
dr ri
Boundary conditions 2⋅π⋅k⋅ L
q= ⋅( t o −t i )
t=t i at r = r i
()
ro
ln
t=t o at r = r o ri
( t −t )
i: inside Microsoft Editor de
ecuaciones 3.0 q= o i
()
r
o:outside ln o
ri
q dr dt
⋅ =- 2⋅π⋅k⋅ L
k⋅2⋅π⋅ L r dr whith the thermal resistan
r t
( )
o o
q dr r
∫ k⋅2⋅π⋅ L r =−∫ dt
⋅ ln o
ri
ri ti Rth =
2⋅π⋅k⋅ L
q ro to ( t −t )
⋅ln(r)|r =t|t q= o i
k⋅2⋅π⋅ L i i R th
2⋅π⋅k⋅ L
and
Microsoft Editor de 1
( t w −t ∞ ) ecuaciones 3.0 Rconv_o =
q conv = ho⋅A o
Rconv
ro
ln
Rconv =
1
h⋅A Rcond =
ln
()
ri
2⋅π⋅k⋅ L
and
Microsoft Editor de 1
( t w −t ∞ ) ecuaciones 3.0 Rconv_o =
q conv = ho⋅A o
Rconv
()
ro
ln
1 ri 1
Rtot = + +
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
( )
U factor referred to the inside surface ro
ln
q=
[ ]
U
Ai
⋅A i⋅( t i−t o ) 1 A
+ i ⋅
hi 2⋅π⋅L k
ri
+
Ai 1
⋅
A o ho
and with
U Microsoft Editor de Ai
U i= U=
Ai
( )
ecuaciones 3.0
ro
q=U i⋅A i⋅( t i −t o ) ln
1 A ri ri Ai 1
______________________________ + i ⋅ + ⋅
Similarly h i 2⋅π⋅L r i k A o ho
U factor referred to the outside surface
q=
[ ]
U
Ao
⋅A o⋅( t i −t o )
U=
Ai
( )
and with 1 Ai ri ro ri 1
+ ⋅ln + ⋅
h i 2⋅π⋅L⋅r i k ri r o ho
U
U o=
Ao
q=Uo⋅A o⋅( t i −t o )
Ai
U=
____________________________
U=
1
1 Ai r i
+ ⋅ ⋅ln
h i Ai k
ro
ri
ri 1
+ ⋅
ro h o( )
1
+
ln
( )
ro
ri
+
1 U=
Ai
1 ri
( )
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o ro ri 1
+ ⋅ln + ⋅
hi k ri ro ho
1
U=
( )
ro
ln
1 Ai ri Ai 1
+ ⋅ + ⋅
1
U=
1
+
ln
( )
ro
ri
+
1 U=
Ai
1 ri
( )
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o ro ri 1
+ ⋅ln + ⋅
hi k ri ro ho
1
U=
( )
ro
ln
1 Ai ri Ai 1
+ ⋅ + ⋅ Microsoft Editor de
hi⋅A i Ai 2⋅π⋅k⋅ L A i ho⋅A o
ecuaciones 3.0
[ ]
U=
1 1 Ai
+ ⋅
ln
( )
ro
ri
A 1
+ i⋅
A i hi 1 2⋅π⋅k⋅ L 1 ho⋅A o
( )
ro
and with ln
1 1 A0 ri ro 1
⋅ ⋅ + ⋅ +
Microsoft Editor de A o hi A i A o k h o⋅A o
U ecuaciones 3.0
U o=
Ao 1
U=
q=Uo⋅A o⋅( t i −t o )
____________________________
1
[
1 r0
⋅ ⋅ + ln
A o hi r i
ro ro 1
⋅ +
( )
r i k ho ]
1 Ao
U= U=
1
ln
ri ( )
ro
1
1 r0
⋅ + ln
hi r i ( )
ro ro 1
⋅ +
r i k ho
+ +
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o U
U o= Microsoft Editor de
Ao ecuaciones 3.0
1 U o=
1
U=
( )
1 r0
( )
r ro ro 1
⋅ + ln ⋅ +
ln o hi r i r i k ho
A0 1 r 1ri
⋅ + ⋅o+ and
A o hi⋅A i 2⋅π⋅k⋅ L r o ho⋅A o q=U o⋅A o⋅( t i−t o )
q
= Eq . (3 a )
h o⋅A o Microsoft Editor de
ecuaciones 3.0
g equations ( 1a ) to (3a )
[ ]
1 1 1
q⋅ + +
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
ln
()
ro
ri
e
1 1
+ +
i 2⋅π⋅k⋅ L ho⋅A o
( )
ro
ln
ri
h
Eq . (4 )
+
ln
( )
ro
ri 1
+
Ai 2⋅π⋅k⋅ L h o⋅A o
i −t e ) Eq(5)
to
q
ti
k
r
ri
ro
dr L
factor of a finned tube referred to the U factor of a bare tube referred to the
utside area outside area
1
Uo ,f = ¿ 1
1 ro ro
( ) U o= ¿
ro 1
( )
⋅ + ⋅ln +
hi⋅¿ r i k i ri ho⋅Φ f 1 ro ro r 1
⋅ + ⋅ln o +
Ap Af hi⋅¿ r i k i r i ho
Φf = + ⋅η f
Ao Ao
⋅( ln ( r o )−ln/ r i ) ) =( t o −t i ) ( t o −t i )
q=
( )
ro ro
⋅ln ( )=( t o −t i ) ln
ri ri
⋅ L⋅( t o −t i ) 2⋅π⋅k⋅ L
)
⋅L
o
⋅ln ( )=( t o −t i )
ri
⋅ L⋅( t o −t i )
)
⋅L
⋅( t o −t i )
)
i)
)
⋅L
e thermal resistance
)
ro
ri
⋅k⋅ L
i)
( )
R tot ro
1 ln
U=
1 ri 1
( )
ro
sistance ln + +
1 ri 1 hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
onv_o + +
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
and
q=
Δt q=U⋅( t i −t o )
R
Microsoft Editor de t i−t o
ecuaciones 3.0 q=
( )
ro
ln
1 ri 1
+ +
hi⋅A i 2⋅π⋅k⋅ L ho⋅A o
( )
ro
ln
1 ri 1
+ +
hi⋅A i 2⋅π⋅k⋅ L ho⋅A o
1
+
r
ln o
ri ( )
+
1
hi⋅A i 2⋅π⋅k⋅ L h o⋅A o
q=U⋅( t i −t o )
( )
r 1
⋅o+ 1 r0 ro
ro 1
k h o⋅A o ⋅ +ln ⋅ +
hi r i ri k h o
+
1
ho ]
soft Editor de
uaciones 3.0
Rev. cjc. 09.07.2014
1 of 6
2 of 6
Microsoft Editor de
ecuaciones 3.0
Microsoft Editor de
ecuaciones 3.0
Microsoft Editor de
ecuaciones 3.0
erred to the
1
U o= ¿
1 ro r o
( )
ro 1
⋅ + ⋅ln +
hi⋅¿ r i k i r i ho
)
ro 1
+
r i ho
3 of 6
4 of 6
) +
1
⋅L h o⋅A o
5 of 6
6 of 6
Efficiency of circular fins with rectangular section
Schneider application [5]
Data
k= 25.96 W/(m*K)
Lf = 6.35 mm
sf = 2*dsf = 1.59 mm
h= 567.8 W/(m²*K)
ri = 12.7 mm
re = ri + w A=
re = 0.063 ft A=
Calculated result x=
e= 64.9 % x=
I0, I
Funciones de Bessel modificadas de primera clase, de orden 0 y 1
u Io(u) I1(u)
u= 3.29 3.2 5.747 4.734
3.3 6.243 5.181
3.29 6.213 5.154
u Io(u) I1(u)
u= 2.11 2.1 2.446 1.746
2.2 2.629 1.914
2.11 2.461 1.760
K0, K1
Funciones de Bessel modificadas de segunda clase, de orden 0 y 1
Page 1 of 2
Pipe
re dext=
kpipe =
re Fins
Circular fins with rectangular
Lf =
sf =
kf =
Schneider result
hf =
2*d*wc eB = 0.62641587
0.00012207 ft² 0.51423749
u Io(u) I1(u)
2.0 2.28 1.591
2.1 2.446 1.746
2.2 2.629 1.914
2.3 2.83 2.098
2.4
2.5
2.6
2.7
2.8
2.9
u
5.0 27.24 24.34
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9 61.38 55.9
1 in dext= 25.4 mm
15 Btu/(hr ft* ºF ) rImm = dext / 2
rImm = 12.7 mm
chneider result
64.8 %
1.73073 W/(m*K)
5.67826 W/(m²*K)
Page 2 of 2
- 0.05015399
+ 0.07013942
-
-
%
U factor of a finned pipe Pipe dimensions
Example 3.8 5 [1] rop=
rop=
Pipe wall thickness
Data sp =
sp =
Pipe Pipe interior radius
Pipe material Matp = AL 2024-T rip =
Pipe outside diameter dop = 50 mm rip =
Pipe wall thickness sp = 6 mm rip =
Pipe length Lp = 150 mm Pipe length
Lp =
Fins Lp =
Fin material Matf = AL 2024-T
Fin section type Sectionf = rectangular Corrected outside radious
Fin length Lf = 20.0 mm rof_c =
Fin thickness sf = 6.0 mm rof =
Fin thermal conductivity k= 186.00 W/(m*K) sf =
Number of fins Nf = 5 - rof_c =
rof_c =
Outside convection coeff. ho = 50 W/m²*K
Corrected fin length
Base temperature Tb = 500 K Lf_c =
Outside temperature Tinf = 300 K Lf =
sf =
Lf_c =
Lf_c =
Number of fins per meter Nfpm = 33 fins / m
Heat flows
Heat flow throug the primary area Heat flow through a finn
qpr = h * Apr * (Tb - Tinf) q1f = hf * qmax
h= 50 W/(m²*K) hf = 0.95 -
Apr = 0.019 m² qmax = 105.49 W
Tb = 500 K q1f = 100.2 w
Tinf = 300 K
qpr = 188.5 W Heat flow throgh all finns
qf = q1f * N
Surface area of one fin, both sides q1f = 100.2 W
Af_1 = (p * (rof_c^2 - rif^2)) * 2 N= 5 -
rof_c = 0.048 m qf = 501.1 W
rif = 0.025 m
Af_1 = 0.0105 m² Total heat flow
q= qpr + qf
Total fin area of a pipe qpr = 188.5 W
Af = (Nfpm * Lp) * Af_1 qf = 501.10 W
Nfpm = 33.3 fins/m q= 690 W
Lp = 0.15 m
Af_1 = 0.0105 m² Heat flow through a pipe
Af = 0.053 without fins (bare pipe)
qbare = h * Ao * (Tb - Tinf)
h= 50 W / (m²*k)
Maximum heat flow from both sides Ao = 0.0236 m²
and top of a fin Tb = 500 K
qmax = h * 2 p*(r2c^2 - ri^2 )*(Tb - Tinf) Tinf = 300 K
h= 50 W / (m²*k) qbare = 236 W
r2c = 0.048 m
rif = 0.025 m These Incropera calculations and
Tb = 500 K results can be viwed in the scanned
Tinf = 300 K example on sheet "Ref. 1 Incropera"
qmax = 105.49 W
Heat flow through the finned pipe Heat flow through bare pipe
q= Uo,f * Ao * (ti - te) q= Uo * Ao * (ti - te)
Uo,f = #VALUE! W/m²*K Uo,f = 49.99
Ao = 0.0236 m² Ao = 0.0236
Tb = 500 K Tb = 500
Tinf = 300 K Tinf = 300
q= #VALUE! W q= 236
Rev. cjc. 09.07.2014
48.0 mm
25.0 mm
1.92 -
One Stop Shop in Structural Fire Engineering, Professor Colin Bailey, University of Manchester. All rights reserved.
http://www.mace.manchester.ac.uk/project/research/structures/strucfire/materialInFire/Steel/HotRolledCarbonSteel/thermalProperties.htm
http://www.nist.gov/data/nsrds/NSRDS-NBS-8.pdf
Manchester. All rights reserved. t k
onSteel/thermalProperties.htm °C W/(m*K) Thermal conductivity of carbon steels
20 53
40 53 In the temperature range
60 52
80 51 k=
100 51
120 50
140 49 For t=
160 49 k=
180 48
200 47
220 47
240 46
260 45
280 45
Aluminium
T k
[K] [W/(cm*K]
100 3
150 2.47
200 2.37
250 2.35
273 2.36
300 2.37
350 2.4
400 2.4
Kelv = 273.15 K
Rev. cjc. 09.07.2014
carbon steels
54 - 0.0333 * t W/ ( m * K)
141 °C
49.3 W/ ( m * K)
T k
[°C] [W/(m*K]
-0.15 236
26.85 237
76.85 240
126.85 240
[1] Incropera
Heat and mass transfer
[7] One Stop Shop in Structural Fire Engineering, Professor Colin Bailey, University of Manchester. Al
http://www.mace.manchester.ac.uk/project/research/structures/strucfire/materialInFire/Steel/HotRolledCarbonSteel/thermalP
University of Manchester. All rights reserved.
eel/HotRolledCarbonSteel/thermalProperties.htm