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Site Test Report

Contract No. – N-6166.1


New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 1 of 6

Inspection Testing and Secondary Injection of Differential Protection Relay Type


7UT613

1) - General data:

Ordered MLFB: 7UT6131-5EB91-1AC0 --OS Serial No.: BF1108106082


Built in MLFB: 7UT6131-5EB91-1AC0 --OS Ordered Version: V4 Built-in Version: 4.64

Built-in rated current IN: 1A 5A Built-in rated auxiliary voltage (DC): 110 V DC
Software Used: DIGSI: 4 Ver. 4.84
Device ID : -F871 Relay address :
CT ratio: HV: 600 / 400 /1 A LV:2500 /1 A

2) - Configuration of protection functions:

a) Differential Protection Configured Not Configured


b) Backup O/C time Protection Configured Not Configured
c) Thermal Overload Protection Configured Not Configured
d) Over flux Protection (Overexitation) Configured Not Configured
e) Lock out (86) Configured Not Configured

3) - General inspection & testing:

S NO B-General inspection & testing: Checked


1 Installation & wiring correct to relevant drawings Yes
2 Relay case connected to local earth bar Yes
3 Measured value check Yes
4 Relay binary input and output checked Yes
5 Visual inspection of unit Yes
6 Fault recorder Yes

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc
Site Test Report
Contract No. – N-6166.1
New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 2 of 6

4) – Transformer Data:
Transformer Data Primary Winding Secondary Winding
VT ratio (UN) 132kV +12.5%, -17.5% (128,7kV) 11/0.11kV (11.5 kV)
Capacity – PN 40MVA 40 MVA
Load Current – IN 175 A ( 179.44 A) 2008 A
CT Ratio (IN) 400/1 A 2500/1 A
Percentage Impedance (uk/%) 25% 25%

5) - Differential relay setting 1: Please ref attached DIGSI print outs


I diff > : I/ IN : 0.3I/InO t diff > delayed 0.0 s
I diff >> : I/ IN 7.5In/InO t diff >> delayed 0.0 s
2nd. Harmonic: 15% Slope 1: 0.25
5th. Harmonic : 30% Base Point 2: 2.5
Vector Group: YNyn0(d) Slope 2: 0.5
CT Star Point HV: towards line: towards Object: CT Star Point LV: towards line: towards Object:

6) – General measured values:

Injection sec.* Measured [A]


Phase Winding
[A]/[V] Primary I diff I/In (R/Y/B) I Rest I/In (R/Y/B)
R 0.1 40 0.15/0.08/0.08 0.15/0.08/0.08
Y HV 1 0.1 40 0.07/0.15/0.07 0.08/0.15/0.08
B 0.1 40 0.08/0.07/0.15 0.08/0.07/0.15
R 0.1 40 0.15/0.07/0.07 0.15/0.08/0.08
Y HV 2 0.1 40 0.08/0.15/0.07 0.08/0.15/0.08
B 0.1 40 0.07/0.07/0.15 0.08/0.07/0.15
R 0.1 250 0.08/0.04/0.04 0.08/0.04/0.04
Y MV 0.1 250 0.04/0.08/0.04 0.05/0.09/0.05
B 0.1 250 0.04/0.04/0.08 0.05/0.05/0.09
R 63.51/110 6.35/11.0 kV
Y MV (VT's) 63.51/110 6.35/11.0 kV
B 63.51/110 6.35/11.0 kV
*current injection - each phase separately, voltage injection - 3ph

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc
Site Test Report
Contract No. – N-6166.1
New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 3 of 6

7) - Binary input function check

Bin. input Function Terminal Terminal Drawing Checked Remarks


(+)-X331:2
Relay Page No.
(-)-X331:16
BI 1 Protection Blocked F5-F10 -X331:23 /MAA1.2 Key switch - "OUT"
BI 2 Spare F6-F10 -X331:24 /MAA1.3
BI 3 Test Mode F7-F10 -X331:25 /MAA1.3 Test plug inserted
BI 4 Spare F8-F10 -X331:26 /MAA1.4
BI 5 Spare F9-F10 -X331:27 /MAA1.4

8) - Binary output check

Output Function Terminal Drawing Checked Remarks


Relay TB Page No.
BO1 Differential Trip P1-P5 X871.2:4 NAA3.2 Trip to LOR1
BO2 Differential Trip P2-P5 X871.2:16 NBA1.4 Trip to K871.1
BO3 Th. Overload alarm P3-P5 X871.2:18 NBA1.4 Trip to K871.2
BO4 Overflux (U/f) alarm P4-P5 X871.2:20 NBA1.5 Trip to K871.3
BO5 Spare P6-P5 - ZA1.3 pickup (for test only)
BO6 Differential Trip P7-P8 X871.1:2 NAA1.2 Trip to TC1

BO7 Differential Trip P9-P10 X871.1:16/18 NEA1.2 Trip to MV1

BO8 Differential Trip P11-P12 X871.1:20 MBA1.2 Start BF protection

Live Cont. F3-F4 RAA2.2 Ccubicle alarm

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc
Site Test Report
Contract No. – N-6166.1
New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 4 of 6

9) - LED function

S no Led no Function Checked Remarks


1 LED 1 Trip / General trip
2 LED 2 Pickup / General pickup
3 LED 3 Differential Trip R /
4 LED 4 Differential Trip Y /
5 LED 5 Differential Trip B /
6 LED 6 Idif > / 87T.1
7 LED 7 Idiff >> / 87T.2
8 LED 8 Thermal Overload Alarm / 49.1
9 LED 9 Thermal Overload Trip / 49.2
10 LED 10 U/f > Alarm / 24.1 U/f>
11 LED 11 U/f > Trip / 24.2 U/f>>, U/f
Th l
12 LED 12 Protection Blocked / Key switch "OUT"
13 LED 13 Measurement supervision /
14 LED 14 Summary Alarm / summary alarm
t

10) Secondary injection test


Record measured results or attach Omicron test results print-out

Transformer Differential Protection

Measurement of IDIFF>pick-up values and operating time


Phase Id (group 1- HV1) [ A ] Id (group 2- HV2) [ A ] Id (group 3- MV ) [ A ] t [ ms ]
expected expected expected expected
±5% ±5% ±5%
1Ph-N 0.202 0.202 0.361
±5% ±5% ±5% ±10
Ph-Ph 0.134 0.134 0.241 30
±5% ±5% ±5%
3Ph 0.134 0.134 0.241
1Ph-N Ipickup expected = 0.3 x InO x 1.5 = 0.202 A for HV; =0.361 A for MV
Ph-Ph(3Ph) Ipickup expected= 0.3 x InO = 0.134 A for HV; = 0.241A for MV
drop-off expected = 0.7 x Ipick-up

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc
Site Test Report
Contract No. – N-6166.1
New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 5 of 6

Measurement of IDIFF>>pick-up values and operating time


Phase Id (group 1- HV1) [ A ] Id (group 2- HV2) [ A ] Id (group 3- MV ) [ A ] t [ ms ]
expected expected expected expected
±5% ±5% ±5% ±10
Ph-N 5.04 5.04 9.03 20
Ph-N Ipickup expected = 7.5 x InO x1.5 = = 5.046 A for HV = 9.036 A for MV

(±5%IN)
Check of the operating characteristic
Ibias (xIn) 0.5 1.0 2.0 4.0 6.0 12 16
Idiff exp. (xIn)* 0.30 0.30 0.50 1.00 1.75 4.75 6.75

Check of the inrush (2nd harmonic) restraint characteristic (±5%IN)

Idiff (xIn) 0.5 1.0 3.0 5.0 7.0


I2 exp. (%) 15 15 15 15 15
* measured for 3ph fault

(±5%IN)
Check of the 5th harmonic restraint characteristic
Idiff (xIn) 0.5 1.0 1.4 1.6 4
I5 exp. (%) 30 30 30  

Thermal Overload Protection (MV side)

Settings: K=1.00; Thermal constant= 1min or 2 min; Th. alarm=80%; InO=0.803A

Operating time thermal OL tripping characteristic ( ±3%/or 1.2s)


Time Pre-load Thermal 2In=1.606 A [s] 4In=3.212 A [s] 6In=4.820 A [s]
constant current (A) level expect. expect. expect.
Alarm (80%) 13.80 3.096 1.352
1 min 0.0
Trip (100%) 17.26 3.870 1.690
Alarm (80%) 27.60 6.190 2.704
2 min 0.0
Trip (100%) 34.52 7.740 3.380

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc
Site Test Report
Contract No. – N-6166.1
New 132/11kV Substations at E12, Zayed Sports City, CONSORTIUM
ADNEC Capital Centre, 132/22kV Substations at New SIEMENS-
Airport and Capital District and All Related 132kV
ELECTROMECHANICAL
Cable Works
Relay Sl.No: BF1108106082
Contractor: CSE Equipment: 7UT613
Consultant: ENERGO CONSULT Feeder/Circuit: =E05+R1-F871
Substation: 132/11 kV SS at ADNEC Page: 6 of 6

Overflux Protection

Settings: U/f>=1.10Un/fn; tU/f>=10s; Un=115/3V


U/f>>=1.40Un/fn; tU/f>>=0.1s; Un=115/3V

Measurement of pick-up values and operating time

U/f> Pick-up U/f>> Pick-up U/f> time U/f>> Pick-up U/f>> Pick-up U/f>> time
Phase
expected [ V ] expected [Hz] expected [s] expected [ V ] expected [Hz] expected [s]
±3% ±3% ±3%
R-Y-B 73.03 fn = 50 ±3% 92.95 fn = 50 10.0
±3% 10.0 ±3% ±3%
R-Y-B Un= 115/3 45.45 Un= 115/3 35.71 1.0 s
Upickup(at fn)=U/f>xUn/3; fpickup=fn/(U/f>) *) at 75V/50 Hz

Operating time U/f-thermal tripping characteristic (at U> with fn)


±5%/±600ms
Operating time t [ s ]*
1.20 Un/fn (79.67V) 1.30 Un/fn (86.31V ) 1.35 Un/fn (89.63V)
expected expected expected
60.0 19.0 13.0

11) Instrument Used

Equip. 1 Equip. 2 Equip. 3


Instrument: CMC256-6

Serial No.: JG697S

Calibration Date: 31.05.2012

Remark :
- Omicron print outs will be attached along with the test report for Pickup/Drop off & Characteristics

TESTED BY WITNESSED BY WITNESSED/APPROVED BY


Signature Signature Signature
Name Josip Spolador Name C. Senthil Kumar Name Vijay Kumar
Date 15.08.2012 Date 15.08.2012 Date 15.08.2012
CSE ENERGO CONSULT TRANSCO
\N6166_E05_F871_Tr_Diff_Relay_7UT613.doc

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