ZP175 转盘说明书

Instruction Manual
JS5006-00(ZC)SM

中华人民共和国

兰州众诚石油钻采设备有限公司
Lanzhou Zhongcheng Petroleum Drilling & Exploitation

Equipment Co.

THE PEOPLE’S REPUBLIC OF CHINA

 目 录
CONTENTS

（一） 技术规范------------Technical specifications

（二） 结构说明------------Structure description

（三） 安装调试------------Installation and adjustment

（四） 维护保养------------Maintenance

（五） 润滑------------------Lubrication

（六） 运输包装------------Transportation and package

（七） 轴承一览表---------Bearing list

（八） 专用工具------------Special tools

（九） 建议备件清单------Recommended spare parts list

（十） 附 图一，图二----Attached Fig.1 and Fig.2

（一） 技术规范

1．通孔直径 445mm

2．最大静负荷 2700KN

3．转盘中心线到链轮内排齿中心线的距离
1117.7mm
4．最高转速 350 rpm I. Technical Specifications

5． 齿轮传动比 3.75
1. Diameter of opening: 17-1/2”
2. Max. Static load rating: 2700KN
6．外形尺寸
3. Table axis to center liner
Row sprocket teeth: 44”
长 1973mm
4. Max. Rotary speed: 350 rpm
5. Gear ratio: 3.75
宽 1372mm
6. Overall Dimensions
Length: 77.68”
高 566mm
Width: 54.02”
Height: 22.28”
质量 4180kg
Weight: 9196 lbs

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（二） 结构材料说明 转台坐在轴承（3）上，并通过它支撑

在底座上。轴承承受钻杆柱和套管柱的全部
ZP175 转盘（图一和图二）主要由底
负荷。
座总成（1），转台（2），轴承（3），齿轮

装置（5）
，轴承套总成（7）
，单制动块总成
转台是通过一对伞齿轮，即齿轮装置，
（11）和方瓦（4）组成。
来传动的。大伞齿轮安装在转台上。

底座总成（1）包括底座和上盖总成。

底座是铸焊组合件，由铸纲件轴承套支座、

轴承座与金属结构퍺组焊而成。底座也是润 II. Structure Description

滑伞齿轮和轴承的润滑油油箱。底座总成的
The ZP 175 rotary table (see Fig.1 and
Fig2) is mainly composed of Substructure
底部设有油箱清洁盖。
assembly (1), turntable (2), main bearing
(3), ring gear (5), pinion shaft sleeve
assembly (7), braking assembly (11) and
Kelly shoe (4).

The substructure assembly (1) is

composed of substructure and cover. The
substructure assembly is the composite
转台（2）是由铸钢件盘和轮毂转台组
welded construction which made up of
steel casting shaft sleeve seat, bearing
焊后加工而成的。它的通孔直径用于通过钻
seat and other metal components. The
steel casting case is also as oil sump
具和套管柱。为了旋转钻杆柱，转台的上部
lubricating bevel gears and bearings. A
cover for oil sump is located at the bottom
设有方座，方瓦（4）安装在该方座内。在
of substructure.
转台的下部用螺栓固定轴承挡圈（9）
。
The turntable (2) is composite welded
construction which composed of steel
casting plate and table. Its opening on the
top of the table is made for receiving
drilling tools and casing string. In order to
rotate drilling string, the square seat set
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on the top of the table, Kelly shoe (4) is
在转盘的顶部装有制动转台转动的单
settled in the square seat. The bearing
retainer (9) is bolted to the table bottom.
制动块总成（11）。要制动转台时，扳动其
The turntable is supported on the main
制动块，可将制动块送入转台的 15 个槽位
bearing (3) which are seated on the base.
The bearing holds all the loads of drill
的任何一个槽位。
string and casting string.

The turntable is transmitted by a couple of

ring gear which is installed in the table.

小伞齿轮装在轴承套总成的轴端上。

该轴支撑在轴承套总成（7）的两个双列向

心球面滚子轴承上。

方瓦（4）是由两半组成的，上部是个

方座。起吊方瓦用的专用工具是两个起吊挂
The bevel pinion gear is installed on one
钩。
end of the shaft (10-4), which is supported
by two bearings in the shaft sleeve (7).
The bearings both are double row
spherical roller bearing.
为了调整一对伞齿轮付的啮合间隙，
The master bushing is of the split type and
has the square seat on the upper part.
轴承下面垫有垫片（8）
，轴承套法兰处垫有
The master bushing is lifted out from the
table with two lifters.
垫片（6）
。

The shims (8) under the main bearing and

the shims (6) on the sleeve flange are
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provided for adjusting the mesh clearance
of the gear couple.

On the top of the table, there are brake

bar (11) which can braking the table
rotation. When braking the table, the
brake bar will be inserted into any one slot
of the 15 slots with the help of the handle.

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（三） 安装与调整 大齿圈在油槽中加热，温度应在

150-200 （302-392 ）范围内。

1． 轴承套总成的装配

组装前清洗轴承，并加注润滑脂；清
3． 转盘的装配
除个零件的毛刺、积渣和油污，并擦洗干净。

装配时，轴承、轴及轴承套的所有配 轴承套总成在装入转盘底座之前，轴承

合面均应涂以清洁的润滑油。 套与底座的配合面必须清洗干净并涂以清

洁的润滑油。

两个轴承在油槽中加热，温度应控制
III. Installation and Adjustment
在 65-95 （149-203 ）范围内。
1. Assembly of pinion shaft assembly

Before assembly, the assembling surfaces

of the bearings, the mating surfaces of the
小伞齿轮在油槽中加热，温度应控制
shafts and shaft sleeve should be cleared
with free of burs and dirt, and then all of
在 260-310 （500-590 ）范围内。
these contact surfaces should be coated
with clean lubricant.

The inner race of the roller bearing at the

pinion side should be heated to
65-95 (149-203 ) in the hot oil tank
2． 轴承和大伞齿轮的安装
before assembly.

In the same way, the pinion gear should

轴承在油槽中加热，温度不应低于 150
be heated to 260-310 (500-59 ) before
assembly.
（302 ）
。

2. Assembly of the bearings and ring gear

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The upper race of the main bearing
should be heated to more than 150
(302 ) in the hot oil tank before assembly.
检查制动块的工况，应易于操作，可
In the same way, the ring gear should be
被送入转台的 15 个槽位中的任何一个槽
heated to 150-200 (302-392 ) in the hot
oil tank before assembly.
位，并且制动可靠。

3. Assembly of the rotary table

Before the pinion shaft assembly is

inserted into the substructure, the mating
surfaces of the sleeve and the
substructure should be clean and coated
with clean lubricant carefully.

轴承套总成在装入转盘底座之后，为

了确定轴承套总成的轴向位置，调整轴承套

法兰上的垫片，使得小伞齿轮的小端端面到

转盘中心的距离符合打印在小伞齿轮小端

端面上的尺寸要求。此垫片也用于最后调整

伞齿轮付的啮合间隙。
After the pinion shaft assembly is inserted
into the substructure, the axial position of
the pinion shaft assembly shall be
adjusted. The shim on the sleeve flange
are varied so as to make the distance
from the small end of the bevel pinion to
检查伞齿轮付的啮合间隙：在轴承套
the rotary center equal the figures
stamped on the small end of the bevel
总成外端（装链轮端）固定一块检查用板，
pinion. The shims are also used for final
adjustment of the gear couple.
在半径为 135 毫米处检查齿轮的齿侧间隙。
Check the mesh tolerance between the
gear couple: For checking, an inspection
plate should be fixed at the end of the
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pinion shaft (at the end of the sprockets).
It is recommended the tolerance between
a gear couple be checked at a radius of
135 mm.

The brake bars and brake pins should be

checked to make sure that they can be
easily inserted with the help of the handle
in any one of the fifteen (15) slots of the
table and that it is dependable to brake
the table.

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（四） 维护保养

钻井前必须

1． 检查制动块的位置，应处在不锁紧的位

置，否则，开动转盘会造成转盘内部零件的

严重损坏。 IV. Maintenance

Before drilling

1. Check the handle and brake bar

2． 检查底座油池中的油位和机油状况，油
position of the locking device. The rotary
table should be unlocked before starting
面应在油标尺的刻线之间。
up to avoid the damage of the parts in the
table when starting.

2. Check the oil level in the sump of the

base with the help of the clip stick and the
3． 检查轴承套总成中小齿轮轴上的弹簧
condition of the oil. Make sure the oil level
is over the measuring marks on the stick.
密封圈的密封是否可靠。
3. Check the spring seal on the pinion
shaft if it is in good condition to seal
reliably.
4． 检查转盘转动情况，伞齿轮的啮合情
4. Run the rotary table to check the mesh
况，声音是否正常，应无咬齿和撞击现象。
condition between the bevel gear teeth
and whether the sound is normal and to
make sure that there is no sign of seizure
or bumping of the gear teeth.

5. Check if the temperatures of the rotary

5． 检查转盘油池和轴承温度是否正常。
table oil sump and the bearings are
proper.

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 吊转盘时，只能吊住四个下角，不允许
图号及型号 名称 单台数量 质量 (kg)

1 136 直接在地面上拖运。
1049/506 、 轴承

43SQ
3622 110x240x80 2 18
转盘单个整体发运。
（五） 润滑

1． 伞
图号 名称 数量 （七）轴承一览表
齿轮付所
JS5001-01 2
起吊挂钩
有轴承是
(八) 专用工具
用油池内的油飞溅润滑的，润滑油为 90 号

硫磷型极压工业齿轮油（SAE90）
，两个月

更换一次。 V. Lubrication

1． 1. The bearings for the bevel gear couple

are splash lubricated with
sulphur-phosphorous type mild extreme
2． 单制动块总成上的耳轴是黄油润滑
pressure No.90 industrial gear oil (SAE
90). The lubricant should be renewed
的，用油枪注入 SY1412-752 号锂基润滑
once every two months.
脂，每周一次。
2. The trunnions of the brake bar are
lubricated with SY1412-752 lithium base
grease once a week.
3． 轴承套总成中的油封（10）是黄油

The spring seals of shaft sleeve are

润滑的，用油枪注入 SY1412-752 号锂基润
lubricated with SY1412-752 lithium base
grease once everyday.
滑脂，每天一次。

VI. Transportation and packaging

（六）运输包装
The four corners should be properly hung
up when the rotary table is lifting. It is
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impermissible to tow the rotary table on
the ground.
The rotary table will be shipped in entire
single set.

VII. The bearing list

Bearing Denomination Q’ty per unit Weight (kg)

VIII. Special tool No.
Bearing 1 136
Drawing No. Denomination Quantity 1049/506、
JS5001-01 Lifting Sling 2
43SQ
3622 110x240x80 2 18

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（九）建议备件清单

图号 名称 单台数 质量

JS5006-02.03 2 0.13
IX. Recommended spare parts list
油封

5”X6.25”X0.625” Drawing No. Denomination Q’ty per Weight

GB34521-82 2 0.005 unit
O 型密封圈 307X7
JS5006-02.03 Spring seal 2 0.13
JS5001-12 1 0.02 5”X6.25”X0.625”
O 型环 501.7X3.55
GB34521-82 O ring 420x8.6 2 0.005
JS5001-12 O ring 615x8.6 1 0.02

兰州众诚石油钻采设备有限公司
Lanzhou Zhongcheng Petroleum Drilling
and Exploitation Equipment Co. Limited

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