P:\ALLE\SEKTOREN\APS\SERVICE\SI\Neustrukturierung SI\Englisch\Word\990528_B_GB.

doc F 6625

On request Product group:

Component group:
Service Information GEL group: 22
NP: 003
No.: 990528 GB Page: 1/4

Cracks on the cylinder linkage on M 52; M 36; M 32

1. Welding repairs on existing cracks P. 2
2. Fitting reinforcements P. 2
3. General procedure for reinforcing measures P. 3
4. Recommended reinforcing measures P. 3/4

Any cracks appearing on the boom cylinder linkage, as shown in the drawing below, on
the boom models referred to above must be repaired in accordance with our general
guidelines in KS 64 443 (status as at: 98-09-24)

Crack

Basic diagram. Not applicable to special purpose boom models.

Putzmeister AG • Postfach 2152 • D-72629 Aichtal, Germany• Tel. 00 49 (0)7127 599-0 • Telefax 00 49 (0)7127 599-520 •
Tx.7266113
Nr.: 990528 GB Ersatz für: Author: Murthum / Hänel Date of issue: 99-08-09 /
No: Subst. : Ref .: Release date:
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1 Welding repairs on an existing crack

Procedure: Filler
1. Drill out existing cracks to 5mm
diameter Electrode: EY 4253 Mn B
1. Grind out Oelikon
1. Reweld and grind flat
1. Check for cracks using the dye Preheating temperature: 80 ° C
penetration process.

2 Fitting reinforcement

Reinforcing plates must also be welded into place, as shown in the

drawing below.

Crack

Seam ground

Procedure
1. Grind clean area for reinforcement
2. Drill out cracks, grind, weld and smooth
3. Check seams for cracks using the dye penetration process
4. Fit and tack the reinforcement
5. First weld the reinforcement on vertically, then the longitudinal seam
6. Seams checked for cracks using the dye penetration process

Preheating temperature 80°C

Electrode: EY 4253 Mn B
Retrofit plates kit Part no. 400670 Oerlikon

Example for M 52 Gen 3 arm "C cylinder linkage"

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3 General procedure for reinforcing measures

Procedure: Filler
1. Grind clean the area to which
reinforcement is to be welded
2. Drill out cracks, grind, weld and smooth
3. Check seams for cracks using the dye Electrode: EY 4253 Mn B Oelikon
penetration process
4. Fit and tack the reinforcement Preheating temperature: 80 ° C
5. First weld the reinforcement on
vertically, then the longitudinal seam
6. Check seams for cracks again using the
dye penetration process

4 Recommended reinforcing measures

The following reinforcing plates are available for these boom models where required:

M 32 linkage B and C cylinders: Part number: 400668

M 36 Gen. 2, linkage B cylinder: Part number: 400669
M 52 Gen. 3, linkage C cylinder Part number: 400670
1.

Material: S355J2G3 in accordance with PWN 3

Semi-finished product: BG 10 x 80 x 160

4 off per retrofit kit

M 32 retrofit kit plates for B and C cylinder linkage

Part number 400668

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2.

Material: S355J2G3 in accordance with PWN 3001

Semi-finished product: BG 10 x 90 x 220

2 off per retrofit kit

M 36 Gen. 2 retrofit kit plates for B cylinder linkage

Part number 400669

3.

Material: S355J2G3 in accordance with PWN 3001

Semi-finished product: BG 10 x 150 x 210

2 off per retrofit kit

M 52 Gen. 3 retrofit kit plates C cylinder linkage

Part number: 400670