QUALITY PLAN

AMG Co.
MOI-SFMC Project

ITP Form-01F (FABRICATION OF BRACKETS)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT
REFERENCE

1 for every 10 Process operator / QC "On Hold" card QC "Rejected" Sticker

1 Material Selection Drawing details / Notes As per Drawing QMS/F-14-03 Next process
produce Supervisor and Des. Area and Des. Area

1 for every 10 QC "On Hold" card QC "Rejected" Sticker

2 Marking Drawing details / Notes As per Drawing QMS/F-14-03 Process Operator Next process
produce and Des. Area and Des. Area

1 for every 10 Process operator / QC "On Hold" card QC "Rejected" Sticker

3 Cutting / Machining Drawing details / Notes As per Drawing QMS/F-14-03 Next process
produce Supervisor and Des. Area and Des. Area

Welding (for Stell 1 for every 10 Process operator / QC "On Hold" card QC "Rejected" Sticker
4 Drawing details / Notes Per Drawing Template QMS/F-14-03 Next process
Brackets) produce Supervisor and Des. Area and Des. Area

Finishing
1 for every 10 QC "On Hold" card QC "Rejected" Sticker
5 (Grinding/Buffing/ Drawing details / Notes Per Drawing Template QMS/F-14-03 Process Operator Next process
produce and Des. Area and Des. Area
Polishing)

As per drawing/ Green Sticker QC "On Hold" card QC "Rejected" Sticker

6 Final Inspection Drawing details / Notes 20% / lot QMS/F-14-03 QC Inspector
Requirement as per size (PASSED) and Des. Area and Des. Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-02F (FABRICATION OF DOORS/WINDOWS/LOUVERS)

INSPECTION AND TEST STATUS

SPECS /
ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD
REFERENCE
PASSED ON HOLD REJECT / SCRAP

Machining (Cutting, 1) Vistawall System Spec 1) As per drawings & W/O QC "On Hold" card
100% Visual Supervisor & QC "Rejected" Sticker
1 Milling, Slotting, 2) Drawing & W/O details QMS/F-14-03 Next Process and Temp Storage
Inspection Production Eng. and Scrap Area
Punching, Drilling) Details. 2) Vistawall System Spec. Area

1) Drawing &W/O Details 1) As per drawings & W/O QC "On Hold" card
Check Thermal 1 for every 10 Process Operator & QC "Rejected" Sticker
2 2) Vistawall System Spec details QMS/F-14-03 Next Process and Temp Storage
Break produce Supervisor and Scrap Area
3) Visual Inspection 2) Vistawall System Spec. Area

1) As per drawings & W/O

1 for every 10
1) Vistawall System Spec details QC "On Hold" card
produce Process Operator & QC "Rejected" Sticker
3 Corner Assembly 2) Drawing & W/O 2)Hairline joint/Welding QMS/F-14-03 Next Process and Temp Storage
100% visual Supervisor and Scrap Area
Details. Joints Area
inspection
3) Alignment of surface

1) Vistawall System Spec 1) As per drawings & W/O Process Operator & QC "On Hold" card
100% Visual QC "Rejected" Sticker
4 Assembly & Glazing 2) Drawing & W/O details QMS/F-14-03 Supervisor & Next Process and Temp Storage
Inspection and Scrap Area
Details. 2) Vistawall System Spec. Production Eng. Area

1) Vistawall System Spec 1) As per drawings & W/O QC "PASSED" QC "On Hold" card
QC "Rejected" Sticker
5 Final Inspection 2) Drawing & W/O details 25% / lot QMS/F-14-03 QC Inspector sticker and Des. and Temp Storage
and Scrap Area
Details. 2) Vistawall System Spec. Area Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-03F (FABRICATION OF ALUMINUM COMPOSITE PANEL)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE
1) Drawing & W/O QC "On Hold" card
1 for every 10 Process Operator & QC "Rejected" Sticker
1 Marking details As per drawing QMS/F-14-03 Next Process and Temp Storage
produce Supervisor and Scrap Area
2) Templates & Notes Area

1) Drawing & W/O QC "On Hold" card

1 for every 10 QC "Rejected" Sticker
2 Cutting details As per drawing QMS/F-14-03 Process Operator Next Process and Temp Storage
produce and Scrap Area
2) Templates & Notes Area

1) Drawing & W/O QC "On Hold" card

Grove Cutting for 1 for every 10 Process Operator & QC "Rejected" Sticker
3 details As per requirement QMS/F-14-03 Next Process and Temp Storage
Folding produce Supervisor and Scrap Area
2) Templates & Notes Area

1) Drawing & W/O QC "On Hold" card

1 for every 10 Process Operator & QC "Rejected" Sticker
4 Rolling details As per drawing / Template QMS/F-14-03 Next Process and Temp Storage
produce Supervisor and Scrap Area
2) Templates & Notes Area

1) Drawing & W/O QC "On Hold" card

1) As per Drawing 1 for every 10 QC "Rejected" Sticker
5 Folding details QMS/F-14-03 Process Operator Next Process and Temp Storage
2) Template produce and Scrap Area
2) Templates & Notes Area

QC "On Hold" card

Corner Clips & As per drawing 1 for every 10 Process Operator & QC "Rejected" Sticker
6 Drawing Details QMS/F-14-03 Next Process and Temp Storage
Stiffener requirement as per size produce Supervisor and Scrap Area
Area

1) Drawing & W/O 1) As per requirement QC "PASSED" QC "On Hold" card

QC "Rejected" Sticker
7 Final Inspection details 2) As per size 20% / lot QMS/F-14-03 QC Inspector sticker and Des. and Temp Storage
and Scrap Area
2) Templates & Notes 3) Uniform coating Area Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-04F (FABRICATION OF SKYLIGHT / CURTAIN WALL)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE

1) Drawing & W/O

Machiing (Cutting, 1) Drawing and W/O QC "On Hold" card
details 1 for every 10 Process Operator & QC "Rejected" Sticker
1 Milling, Sloting, details QMS/F-14-03 Next Process and Temp Storage
2) Vistawall System Spec produce Supervisor and Scrap Area
Punching, Drilling) 2) Vistawall System Spec Area
3) Visual Inspection

1) Drawing and W/O

1) Vistawall System Spec QC "On Hold" card
Fixing of Thermal details 100% visual Process Operator & QC "Rejected" Sticker
2 2) Drawings and W/O QMS/F-14-03 Next Process and Temp Storage
Break 2) Vistawall System Spec inspection Supervisor and Scrap Area
details Area
3) No Physical Damage

1) Vistawall System Spec 1) As per drawing & W/O

QC "On Hold" card
2) Drawings and W/O Details 100% visual Process Operator & QC "Rejected" Sticker
3 Fixing of Gaskets QMS/F-14-03 Next Process and Temp Storage
details 2) Proper cutting & joining inspection Supervisor and Scrap Area
Area
3) Supplier Spec of edges

1) Vistawall System Spec 1) Drawing and W/O QC "On Hold" card

100% visual Process Operator & QC "Rejected" Sticker
4 Assembly 2) Drawings and W/O details QMS/F-14-03 Next Process and Temp Storage
inspection Supervisor and Scrap Area
details 2) Vistawall System Spec Area

1) Vistawall System Spec 1) Drawing and W/O QC "PASSED" QC "On Hold" card
QC "Rejected" Sticker
5 Final Inspection 2) Drawings and W/O details 25% / lot QMS/F-14-03 QC Inspector sticker and Des. and Temp Storage
and Scrap Area
details 2) Vistawall System Spec Area Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-05F (FABRICATION OF SHEET METAL - ALUMINUM)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE
1) Drawing details 1) As per drawing details 1 for every 10 Process Operator & QC "On Hold" card QC "Rejected" Sticker
1 Marking / Shearing QMS/F-14-03 Next Process
2) Visual Inspection 2) Notes produce Supervisor and Despatch area and Despatch Area

Machining (Milling, 1 for every 10 QC "On Hold" card QC "Rejected" Sticker

2 Drawing Details As per Drawing details QMS/F-14-03 Process Operator Next Process
Notching, Punching) produce and Despatch area and Despatch Area

Drawing details / as per drawing details / as 1 for every 10 QC "On Hold" card QC "Rejected" Sticker
3 Bending / Folding QMS/F-14-03 Process Operator Next Process
approved sample per sample produce and Despatch area and Despatch Area

100% visual Welder (Process QC "On Hold" card QC "Rejected" Sticker

4 Welding Approved Sample As per samples QMS/F-14-03 Next Process
inspection Operator) and Despatch area and Despatch Area

100% visual QC "On Hold" card QC "Rejected" Sticker

5 Grinding Approved Sample As per samples QMS/F-14-03 Process Operator Next Process
inspection and Despatch area and Despatch Area

100% visual QC "On Hold" card QC "Rejected" Sticker

6 Buffing Approved Sample As per samples QMS/F-14-03 Process Operator Next Process
inspection and Despatch area and Despatch Area

As per drawing details/ As 100% visual Process Operator & QC "On Hold" card QC "Rejected" Sticker
7 Assembly Drawing details QMS/F-14-03 Next Process
per approved samples inspection Supervisor and Despatch area and Despatch Area

As per drawing details/ As 10% / type in every Green Sticker QC QC "On Hold" card QC "Rejected" Sticker
8 Final Inspection Drawing details QMS/F-14-03 QC Inspector
per approved samples lot (PASSED) and Despatch area and Despatch Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-06F (FABRICATION OF SHEET METAL - STAINLESS STEEL)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE
1) Drawing details 1) As per drawing details 1 for every 10 Process Operator & QC "On Hold" card QC "Rejected" Sticker
1 Marking / Shearing QMS/F-14-03 Next Process
2) Visual Inspection 2) Notes produce Supervisor and Despatch area and Despatch Area

Machining (Milling, 1 for every 10 QC "On Hold" card QC "Rejected" Sticker

2 Drawing Details As per Drawing details QMS/F-14-03 Process Operator Next Process
Notching, Punching) produce and Despatch area and Despatch Area

Drawing details / as per drawing details / as 1 for every 10 QC "On Hold" card QC "Rejected" Sticker
3 Bending / Folding QMS/F-14-03 Process Operator Next Process
approved sample per sample produce and Despatch area and Despatch Area

100% visual Welder (Process QC "On Hold" card QC "Rejected" Sticker

4 Welding Approved Sample As per samples QMS/F-14-03 Next Process
inspection Operator) and Despatch area and Despatch Area

100% visual QC "On Hold" card QC "Rejected" Sticker

5 Grinding Approved Sample As per samples QMS/F-14-03 Process Operator Next Process
inspection and Despatch area and Despatch Area

100% visual QC "On Hold" card QC "Rejected" Sticker

6 Buffing Approved Sample As per samples QMS/F-14-03 Process Operator Next Process
inspection and Despatch area and Despatch Area

100% visual QC "On Hold" card QC "Rejected" Sticker

7 Polishing Approved Sample As per samples QMS/F-14-03 Process Operator Next Process
inspection and Despatch area and Despatch Area

As per drawing details/ As 100% visual Process Operator & QC "On Hold" card QC "Rejected" Sticker
8 Assembly Drawing details QMS/F-14-03 Next Process
per approved samples inspection Supervisor and Despatch area and Despatch Area

As per drawing details/ As 10% / type in every Green Sticker QC QC "On Hold" card QC "Rejected" Sticker
9 Final Inspection Drawing details QMS/F-14-03 QC Inspector
per approved samples lot (PASSED) and Despatch area and Despatch Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-07F (FABRICATION OF RAILINGS)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE
1 for every 10 Process Operator / QC "On Hold" card QC "Rejected" Sticker
1 Material Drawing details / Notes As per drawing QMS/F-14-03 Next Process
produce Supervisor and Despatch area and Despatch Area

Drawing details / 1 for every 10 QC "On Hold" card QC "Rejected" Sticker

2 Marking As per drawing QMS/F-14-03 Process Operator Next Process
Templates / Notes produce and Despatch area and Despatch Area

Drawing Details / 1 for every 10 Process Operator / QC "On Hold" card QC "Rejected" Sticker
3 Cutting / Machining As required QMS/F-14-03 Next Process
Templates / Notes produce Supervisor and Despatch area and Despatch Area

Drawing details / As per drawing / 1 for every 10 Process Operator / QC "On Hold" card QC "Rejected" Sticker
4 Welding QMS/F-14-03 Next Process
Templates / Notes Templates produce Supervisor and Despatch area and Despatch Area

Finishing
As per drawing / 1 for every 10 QC "On Hold" card QC "Rejected" Sticker
5 (Grinding/Buffing / Drawing details / Notes QMS/F-14-03 Process Operator Next Process
Templates produce and Despatch area and Despatch Area
Polishing)

Drawing details / As per drawing / Green Sticker QC QC "On Hold" card QC "Rejected" Sticker
6 Final Inspection 20% / lot QMS/F-14-03 QC Inspector
Templates / Notes Requirement as per size (PASSED) and Despatch area and Despatch Area
 QUALITY PLAN
AMG Co.
MOI-SFMC Project

ITP Form-08F (FACTORY GLASS INSPECTION)

SPECS / INSPECTION AND TEST STATUS

ACCEPTANCE FREQUENCY OF QUALITY
SI ACTIVITY PROCEDURE RESPONSIBILITY
CRITERIA INSPECTION RECORD PASSED ON HOLD REJECT / SCRAP
REFERENCE

1) Drawing & W/O 1) As per Drawing and

details W/O
Material (Glass) 2) Procedure Templates 2) As per Approved 100 % Visual Green Sticker QC QC "On Hold" card QC "Rejected" Sticker
1 QMS/F-14-03 QC Inspector
Inspection 3) Approved Sample Sample Inspection (PASSED) and Despatch area and Despatch Area
4) Notes 3) As per Procedure
5) Visual Inspection Templates