LIST OF EDITABLE STANDARD PROCEDURES FOR INSPECTION QA/QC

(FOR PRESSURE VESSEL, HEAT EXCHANGER & TANKS) BY VISHAL DHAMELIYA/DIPESH PATEL
SR NO DESCRIPTION DOCUMENT NO. REV NO REMARKS

1 PROCEUDRE FOR STORAGE, DRYING (BAKING), ISSUE AND CONTROL OF WELDING CONSUMABLES STD-INSP-0001 A

2 INCOMING MATERIAL INSPECTION PROCEDURE STD-INSP-0002 A

3 CODED MARKING PROCEUDRE STD-INSP-0003 A

5
4 MATERIAL IDENTICATION PROCEDURE STD-INSP-0004 A
5 PLATE INSPECTION PROCEDURE STD-INSP-0005 A

56
6 FLANGE INSPECTION PROCEDURE STD-INSP-0006 A
7 FITTING INSPECTION PROCEDURE STD-INSP-0007 A
8 FASTNERS INSPECTION PROCEDURE STD-INSP-0008 A
9 TUBES INSPECTION PROCEDURE STD-INSP-0009 A
10 FORGING INSPECTION PROCEDURE STD-INSP-0010 A

79
11 PIPE INSPECTION PROCEUDRE STD-INSP-0011 A
12 GASKET INSPECTION PROCEDURE STD-INSP-0012 A
13 VALVE HANDLING PROCEDURE STD-INSP-0013 A
14 PROCEUDURE FOR WELDER QUALIFICATION STD-INSP-0014 A
15 PROCEUDRE FOR BACK PURGING STD-INSP-0015 A

50
16 GENERAL REPAIR PROCEUDRE STD-INSP-0016 A
17 PROCEUDRE FOR INPROGRESS REPAIR OF CLAD & WELD OVERLAY STD-INSP-0017 A
18 TUBE TO TUBE SHEET MOCK UP TEST PROCEDURE STD-INSP-0018 A
19 PTC PROCEDURE STD-INSP-0019 A
20

21

22
23
CuSO4 CHECK PROCEUDRE

LIQUID PENETRANT TESTING PROCEUDRE

MAGNETIC PARTICLE TEST PROCEUDRE

ULTRASONIC TEST PROCEUDRE FOR WELD

15 STD-INSP-0020
STD-INSP-0021
STD-INSP-0022
STD-INSP-0023
A
A
A
A
24 RADIOGRAPHIC TEST PROCEUDRE STD-INSP-0024 A
3/8
25 VISUAL INSPECTION PROCEUDRE STD-INSP-0025 A
26 WRITTEN PRACTISE STD-INSP-0026 A
27 PLATE UT CHECK PROCEDURE (FOR LAMINATION CHECK) STD-INSP-0027 A
28 SHELL ROLLING PROCEDURE STD-INSP-0028 A
29 PROCEUDRE FOR STANLESS STEEL HANDLING STD-INSP-0029 A
30 PROCEDURE FOR CLAD PLATE HANDLING & STORAGE STD-INSP-0030 A
31 PROCEDURE FOR CLAD PLATE SET UP, WELDING & WELD OVERLAY STD-INSP-0031 A
78

32 LONG SEAM SET UP INSPECTION STD-INSP-0032 A

33 CIRC SEAM SET UP INSPECTION STD-INSP-0033 A
34 HEAD / DISH FORMING PROCEUDRE STD-INSP-0034 A
35 REFERENCE LINE MARKING PROCEDURE STD-INSP-0035 A
36 NOZZLE CUT OUT MARKING PROCEUDRE STD-INSP-0036 A
77

37 NOZZLE SET UP INSPECTION PROCEDURE STD-INSP-0037 A

38 FORMED HEAD INSPECTION PROCEDURE (SINGLE PIECE) STD-INSP-0038 A
39 FORMED HEAD INSPECTION PROCEDURE (CROWN & PETAL FORM) STD-INSP-0039 A
40 TORICONE INSPECTION PROCEDURE STD-INSP-0040 A
71

41 AXIAL ALIGNMENT INSPECTION PROCEDURE STD-INSP-0041 A

42 SURFACE ALIGNMENT INSPECTION PROCEDURE STD-INSP-0042 A
43 SHELL SECTION CIRCULARITY INSPECTION PROCEDURE STD-INSP-0043 A
44 JIG TEMPLATE , BASE RING INSPECTION STD-INSP-0044 A
45 DIMENSION INSPECTION PROCEDURE STD-INSP-0045 A
73

46 TUBE EXPANSION PROCEDURE STD-INSP-0046 A

47 HARDNESS TEST PROCEUDRE (TELEBRINNEL) STD-INSP-0047 A
48 HARDNESS TEST PROCEUDRE (UCI TECHNIQUE) STD-INSP-0048 A
49 AIRTEST OF RF PAD PROCEDURE STD-INSP-0049 A
50 AIR TEST OF LINER ATTACHMENT PROCEDURE STD-INSP-0050 A
19

51 AIR TEST OF TUBE TO TUBE SHEET JOINT (HEAT EXCHANGER) STD-INSP-0051 A

52 HELIUM LEAK TEST PROCEDURE STD-INSP-0052 A
53 OPTICAL INSTRUMENT LEVELING PROCEUDRE STD-INSP-0053 A
54 GENERAL POSITIVE MATERIAL IDENTIFICATION ( PMI TEST ) PROCEDURE STD-INSP-0054 A
55 POSITIVE MATERIAL IDENTIFICATION ( OES METHOD ) PROCEUDRE STD-INSP-0055 A
56 FERRITE CHECK PROCEDURE STD-INSP-0056 A
+9

57 PICKLING & PASSIVATION PROCEDURE STD-INSP-0057 A

58 PROCEDURE FOR INTERNAL FLOATING ROOF WATER FLOATATION TEST FOR TANK STD-INSP-0058 A
59 PROCEDURE FOR VACCUM BOX TEST FOR TANKS STD-INSP-0059 A
60 PROCEUDRE BOLT TIGHTNING / TORQUING STD-INSP-0060 A
61 REMOTE VISUAL EXAMINATION (BORESCOPE) STD-INSP-0061 A
62 PROCEUDRE FOR FIXING & REMOVAL OF TEMPORARY SUPPORT STD-INSP-0062 A
63 PROCEUDRE FOR TUBE SHEET INSPECTION STD-INSP-0063 A
64 PROCEUDRE FOR TUBE BUNDLE INSPECTION STD-INSP-0064 A
65 BASE LINE THICKNESS MEASUREMENT PROCEUDURE STD-INSP-0065 A
66 TUBE PLUGGING PROCEDURE STD-INSP-0066 A
67 PROCEUDRE FOR COLD BENDING OF TUBE & PIPE STD-INSP-0067 A
68 PROCEDURE FOR TUBE INSERTION IN TUBE SHEET/ BUNDLE STD-INSP-0068 A
69 HAMMER & BEND TEST PROCEDURE FOR REFRACTORY ANCHORS STD-INSP-0069 A
70 PROCEDURE FOR GAVANIZING STD-INSP-0070 A

5
71 PNEUMATIC TEST PROCEUDRE FOR VESSELS AS PER ASME 21 ED' STD-INSP-0071 A
72 WELDED ASSEMBLY RELEASING FOR PWHT STD-INSP-0072 A
73

56
PROCEDURE FOR ATTACHMENT & REMOVAL OF THERMOCOUPLES STD-INSP-0073 A
74 POST WELD HEAT TREATMENT PROCEDURE STD-INSP-0074 A
75 HEAD NORMALIZING PROCEUDRE STD-INSP-0075 A
76 LOCAL PWHT PROCEDURE STD-INSP-0076 A
77 HYDROTEST TEST PROCEDURE FOR PRESSURE VESSEL STD-INSP-0077 A

79
78 HYDRO TEST PROCEDURE FOR STRAIGHT TUBE HEAT EXCHANGER WITH FLOATING HEAD (AES TYPE) STD-INSP-0078 A
79 HYDRO TEST PROCEDURE FOR U TUBE HEAT EXCHANGER (AEU TYPE) STD-INSP-0079 A
80 HYDRO TEST PROCEDURE FOR FIXED TUBE SHEET HEAT EXCHANGER (BEM TYPE) STD-INSP-0080 A
81 HYDRO TEST PROCEDURE FOR U TUBE BUNDLE STD-INSP-0081 A
82 HYDRO TEST PROCEDURE FOR STRAIGHT TUBE BUNDLE STD-INSP-0082 A

50
83 HYDRO TEST PROCEDURE FOR DOUBLE PIPE HEAT EXCHANGER STD-INSP-0083 A
84 WATER FILL UP TEST PROCEDURE FOR TANKS STD-INSP-0084 A
85 CHLORIDE CONTAMINATION TEST OF HYDROTEST WATER PROCEDURE STD-INSP-0085 A
86 DRAINING & DRYING PROCEDURE STD-INSP-0086 A
87 FERROXYL TEST PROCEDURE STD-INSP-0087 A
88
89

90
SURFACE TREATMENT & PAINTING PROCEUDRE

PRESRVATION & PROTECTION PROCEUDRE

PROCEDURE FOR PACKING & SHIPPING

15 STD-INSP-0088
STD-INSP-0089
STD-INSP-0090
A
A
A
91 DISPATCH INSPECTION PROCEUDRE STD-INSP-0091 A
3/8
92 PRESSURE GAUGE CALIBRATION PROCEDURE USING DEAD WEIGHT TESTER STD-INSP-0092 A
93 PROCEDURE FOR CALIBRATION OF WEDLING MACHINE STD-INSP-0093 A
94 PROCEDURE FOR CALIBRATION OF WEDLING OVENS. STD-INSP-0094 A
95 DENSITOMETER CALIBRATION PROCEDURE STD-INSP-0095 A
96 CALIBRATION PROCEDURE STD-INSP-0096 A
97 NON CONFORMITY (NCR) PROCEDURE STD-INSP-0097 A
98 PROCEDURE FOR CHECKING THE SAFETY OF DARK ROOM ILLUMINATION STD-INSP-0098 A
78

99 PROCEDURE FOR RT FILM PROCESSING STD-INSP-0099 A

100 PROCEDURE FOR DARK ROOM PRACTICES STD-INSP-0100 A
101 Record of Revisions STD-INSP-0101 A
102 Chemical Test by OES STD-INSP-0102 A
103 PMI Test STD-INSP-0103 A
77

104 Tensile Test STD-INSP-0104 A

105 Bend Test STD-INSP-0105 A
106 Proof Load Test STD-INSP-0106 A
107 Wedge Load Test STD-INSP-0107 A
108 Fracture Test STD-INSP-0108 A
71

109 Nick break Test STD-INSP-0109 A

110 Flaring Test STD-INSP-0110 A
111 Flattening Test STD-INSP-0111 A
112 Charpy Impact Test STD-INSP-0112 A
73

113 Brinell Hardness Test STD-INSP-0113 A

114 Rockwell Hardness Test STD-INSP-0114 A
115 Vickers Hardness Test STD-INSP-0115 A
116 Microstructure Test STD-INSP-0116 A
117 Macro Examination STD-INSP-0117 A
19

118 IGC Practice ‘A’ (ASMT A262) STD-INSP-0118 A

119 IGC Practice ‘B’(ASMT A262) STD-INSP-0119 A
120 IGC Practice ‘C’(ASMT A262) STD-INSP-0120 A
121 IGC Practice ‘E’(ASMT A262) STD-INSP-0121 A
122 IGC Practice ‘F’(ASMT A262) STD-INSP-0122 A
123 IGC Practice ‘A’(ASMT G28) STD-INSP-0123 A
+9

124 IGC Practice ‘B’(ASMT G28) STD-INSP-0124 A

125 IGC Phases Practice _A_ (ASTM A923) DUPLEX STD-INSP-0125 A
126 TMT Bar Test STD-INSP-0126 A
127 PROCEDURE FOR COMMISSIONING PROCEDURE STD-INSP-0127 A
128 ISO UT forging procedure STD-INSP-0128 A
129 ISO MT PROCEDURE STD-INSP-0129 A
130 ISO PT Procedure STD-INSP-0130 A