6 5

5
LIST OF EDITABLE STANDARD PROCEDURES FOR INSPECTION QA/QC

9
(FOR PRESSURE VESSEL, HEAT EXCHANGER & TANKS) BY VISHAL DHAMELIYA/DIPESH PATEL

7
SR NO DESCRIPTION DOCUMENT NO. REV NO REMARKS

0
PROCEUDRE FOR STORAGE, DRYING (BAKING), ISSUE AND CONTROL OF WELDING
1 STD-INSP-0001 A
CONSUMABLES

5
2 INCOMING MATERIAL INSPECTION PROCEDURE STD-INSP-0002 A

5
3 CODED MARKING PROCEUDRE STD-INSP-0003 A
4 MATERIAL IDENTICATION PROCEDURE STD-INSP-0004 A

1
5 PLATE INSPECTION PROCEDURE STD-INSP-0005 A

8
6 FLANGE INSPECTION PROCEDURE STD-INSP-0006 A

/
7 FITTING INSPECTION PROCEDURE STD-INSP-0007 A

3
8 FASTNERS INSPECTION PROCEDURE STD-INSP-0008 A
9 TUBES INSPECTION PROCEDURE STD-INSP-0009 A

8
10 FORGING INSPECTION PROCEDURE STD-INSP-0010 A

7
11 PIPE INSPECTION PROCEUDRE STD-INSP-0011 A

7
12 GASKET INSPECTION PROCEDURE STD-INSP-0012 A
13 VALVE HANDLING PROCEDURE STD-INSP-0013 A

7
14 PROCEUDURE FOR WELDER QUALIFICATION STD-INSP-0014 A

1
15 PROCEUDRE FOR BACK PURGING STD-INSP-0015 A

7
16 GENERAL REPAIR PROCEUDRE STD-INSP-0016 A
17 PROCEUDRE FOR INPROGRESS REPAIR OF CLAD & WELD OVERLAY STD-INSP-0017 A

3
18 TUBE TO TUBE SHEET MOCK UP TEST PROCEDURE STD-INSP-0018 A

7
19 PTC PROCEDURE STD-INSP-0019 A

9
20 CuSO4 CHECK PROCEUDRE STD-INSP-0020 A
21 LIQUID PENETRANT TESTING PROCEUDRE STD-INSP-0021 A

1
22 MAGNETIC PARTICLE TEST PROCEUDRE STD-INSP-0022 A

9
23 ULTRASONIC TEST PROCEUDRE FOR WELD STD-INSP-0023 A

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5
24 RADIOGRAPHIC TEST PROCEUDRE STD-INSP-0024 A

9
25 VISUAL INSPECTION PROCEUDRE STD-INSP-0025 A
26 WRITTEN PRACTISE STD-INSP-0026 A

7
27 PLATE UT CHECK PROCEDURE (FOR LAMINATION CHECK) STD-INSP-0027 A

0
28 SHELL ROLLING PROCEDURE STD-INSP-0028 A

5
29 PROCEUDRE FOR STANLESS STEEL HANDLING STD-INSP-0029 A
30 PROCEDURE FOR CLAD PLATE HANDLING & STORAGE STD-INSP-0030 A

5
31 PROCEDURE FOR CLAD PLATE SET UP, WELDING & WELD OVERLAY STD-INSP-0031 A

1
32 LONG SEAM SET UP INSPECTION STD-INSP-0032 A

8
33 CIRC SEAM SET UP INSPECTION STD-INSP-0033 A

/
34 HEAD / DISH FORMING PROCEUDRE STD-INSP-0034 A
35 REFERENCE LINE MARKING PROCEDURE STD-INSP-0035 A

3
36 NOZZLE CUT OUT MARKING PROCEUDRE STD-INSP-0036 A

8
37 NOZZLE SET UP INSPECTION PROCEDURE STD-INSP-0037 A

7
38 FORMED HEAD INSPECTION PROCEDURE (SINGLE PIECE) STD-INSP-0038 A
39 FORMED HEAD INSPECTION PROCEDURE (CROWN & PETAL FORM) STD-INSP-0039 A

7
41 AXIAL ALIGNMENT INSPECTION PROCEDURE STD-INSP-0041 A

7
42 SURFACE ALIGNMENT INSPECTION PROCEDURE STD-INSP-0042 A

1
43 SHELL SECTION CIRCULARITY INSPECTION PROCEDURE STD-INSP-0043 A
44 JIG TEMPLATE , BASE RING INSPECTION STD-INSP-0044 A

7
45 DIMENSION INSPECTION PROCEDURE STD-INSP-0045 A

3
46 TUBE EXPANSION PROCEDURE STD-INSP-0046 A

7
47 HARDNESS TEST PROCEUDRE (TELEBRINNEL) STD-INSP-0047 A
48 HARDNESS TEST PROCEUDRE (UCI TECHNIQUE) STD-INSP-0048 A

9
49 AIRTEST OF RF PAD PROCEDURE STD-INSP-0049 A
50 AIR TEST OF LINER ATTACHMENT PROCEDURE STD-INSP-0050 A

1
51 AIR TEST OF TUBE TO TUBE SHEET JOINT (HEAT EXCHANGER) STD-INSP-0051 A

9
52 HELIUM LEAK TEST PROCEDURE STD-INSP-0052 A

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53 OPTICAL INSTRUMENT LEVELING PROCEUDRE STD-INSP-0053 A

9
54 GENERAL POSITIVE MATERIAL IDENTIFICATION ( PMI TEST ) PROCEDURE STD-INSP-0054 A
55 POSITIVE MATERIAL IDENTIFICATION ( OES METHOD ) PROCEUDRE STD-INSP-0055 A

7
56 FERRITE CHECK PROCEDURE STD-INSP-0056 A

0
57 PICKLING & PASSIVATION PROCEDURE STD-INSP-0057 A

5
58 PROCEDURE FOR INTERNAL FLOATING ROOF WATER FLOATATION TEST FOR TANK STD-INSP-0058 A
59 PROCEDURE FOR VACCUM BOX TEST FOR TANKS STD-INSP-0059 A

5
60 PROCEUDRE BOLT TIGHTNING / TORQUING STD-INSP-0060 A

1
61 ETCHING TEST PROCEUDRE STD-INSP-0061 A

8
62 PROCEUDRE FOR FIXING & REMOVAL OF TEMPORARY SUPPORT STD-INSP-0062 A

/
63 PROCEUDRE FOR TUBE SHEET INSPECTION STD-INSP-0063 A
64 PROCEUDRE FOR TUBE BUNDLE INSPECTION STD-INSP-0064 A

3
65 BASE LINE THICKNESS MEASUREMENT PROCEUDURE STD-INSP-0065 A

8
66 TUBE PLUGGING PROCEDURE STD-INSP-0066 A

7
67 PROCEUDRE FOR COLD BENDING OF TUBE & PIPE STD-INSP-0067 A
68 PROCEDURE FOR TUBE INSERTION IN TUBE SHEET/ BUNDLE STD-INSP-0068 A

7
69 HAMMER & BEND TEST PROCEDURE FOR REFRACTORY ANCHORS STD-INSP-0069 A

7
70 PROCEDURE FOR GAVANIZING STD-INSP-0070 A

1
71 PNEUMATIC TEST PROCEUDRE FOR VESSELS AS PER ASME 21 ED' STD-INSP-0071 A
72 WELDED ASSEMBLY RELEASING FOR PWHT STD-INSP-0072 A

7
73 PROCEDURE FOR ATTACHMENT & REMOVAL OF THERMOCOUPLES STD-INSP-0073 A

3
74 POST WELD HEAT TREATMENT PROCEDURE STD-INSP-0074 A

7
75 HEAD NORMALIZING PROCEUDRE STD-INSP-0075 A
76 LOCAL PWHT PROCEDURE STD-INSP-0076 A

9
77 HYDROTEST TEST PROCEDURE FOR PRESSURE VESSEL STD-INSP-0077 A
HYDRO TEST PROCEDURE FOR STRAIGHT TUBE HEAT EXCHANGER WITH FLOATING HEAD

1
78 STD-INSP-0078 A
(AES TYPE)
79

9
HYDRO TEST PROCEDURE FOR U TUBE HEAT EXCHANGER (AEU TYPE) STD-INSP-0079 A

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5
80 HYDRO TEST PROCEDURE FOR FIXED TUBE SHEET HEAT EXCHANGER (BEM TYPE) STD-INSP-0080 A

9
81 HYDRO TEST PROCEDURE FOR U TUBE BUNDLE STD-INSP-0081 A
82 HYDRO TEST PROCEDURE FOR STRAIGHT TUBE BUNDLE STD-INSP-0082 A

7
83 HYDRO TEST PROCEDURE FOR DOUBLE PIPE HEAT EXCHANGER STD-INSP-0083 A

0
84 WATER FILL UP TEST PROCEDURE FOR TANKS STD-INSP-0084 A

5
85 CHLORIDE CONTAMINATION TEST OF HYDROTEST WATER PROCEDURE STD-INSP-0085 A
86 DRAINING & DRYING PROCEDURE STD-INSP-0086 A

5
87 FERROXYL TEST PROCEDURE STD-INSP-0087 A

1
88 SURFACE TREATMENT & PAINTING PROCEUDRE STD-INSP-0088 A

8
89 PRESRVATION & PROTECTION PROCEUDRE STD-INSP-0089 A

/
90 PROCEDURE FOR PACKING & SHIPPING STD-INSP-0090 A
91 DISPATCH INSPECTION PROCEUDRE STD-INSP-0091 A

3
92 PRESSURE GAUGE CALIBRATION PROCEDURE USING DEAD WEIGHT TESTER STD-INSP-0092 A

8
93 PROCEDURE FOR CALIBRATION OF WEDLING MACHINE STD-INSP-0093 A

7
94 PROCEDURE FOR CALIBRATION OF WEDLING OVENS. STD-INSP-0094 A
95 DENSITOMETER CALIBRATION PROCEDURE STD-INSP-0095 A

7
96 CALIBRATION PROCEDURE STD-INSP-0096 A

7
97 NON CONFORMITY (NCR) PROCEDURE STD-INSP-0097 A

7 1
73
1 9
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5
98 PROCEDURE FOR CHECKING THE SAFETY OF DARK ROOM ILLUMINATION STD-INSP-0098 A

9
99 PROCEDURE FOR RT FILM PROCESSING STD-INSP-0099 A
100 PROCEDURE FOR DARK ROOM PRACTICES STD-INSP-0100 A

7
101 Record of Revisions STD-INSP-0101 A

0
102 Chemical Test by OES STD-INSP-0102 A

5
103 PMI Test STD-INSP-0103 A
104 Tensile Test STD-INSP-0104 A

5
105 Bend Test STD-INSP-0105 A
106 Proof Load Test STD-INSP-0106 A

1
107 Wedge Load Test STD-INSP-0107 A
108 Fracture Test STD-INSP-0108 A

8
109 Nick break Test STD-INSP-0109 A

/
110 Flaring Test STD-INSP-0110 A
111 Flattening Test STD-INSP-0111 A

3
112 Charpy Impact Test STD-INSP-0112 A
113 Brinell Hardness Test STD-INSP-0113 A

8
114 Rockwell Hardness Test STD-INSP-0114 A

7
115 Vickers Hardness Test STD-INSP-0115 A
116 Microstructure Test STD-INSP-0116 A

7
117 Macro Examination STD-INSP-0117 A

118 IGC Practice ‘A’ (ASMT A262) STD-INSP-0118 A

119 IGC Practice ‘B’(ASMT A262)

1 7 STD-INSP-0119 A

7
120 IGC Practice ‘C’(ASMT A262) STD-INSP-0120 A

3
121 IGC Practice ‘E’(ASMT A262) STD-INSP-0121 A

7
122 IGC Practice ‘F’(ASMT A262) STD-INSP-0122 A

9
123 IGC Practice ‘A’(ASMT G28) STD-INSP-0123 A

1
124 IGC Practice ‘B’(ASMT G28) STD-INSP-0124 A

9
125 IGC Phases Practice _A_ (ASTM A923) DUPLEX STD-INSP-0125 A
126 TMT Bar Test STD-INSP-0126 A