SAFE WORK INSTRUCTIONS (SWI)

I
HSMS
Task Description: INSTALLATION OF THE NEW ROLLER Doc.Reference Number: BCLMOM SWI-
V1 SEPT 2019
Department/Section: project Head of department/section: IBRAHIM OGOT Created: 05\06\2022

Plant/Shop: RK2 Equipment Name: Last Reviewed: 05\06\2022

Specific PPE Required:
1. Helmet 5.Overall with double reflective bands
Equipment code:
2. Safety goggles[chemical goggles] 6. Safety boots
3. Cotton gloves 7. Dust mask
4.respirator
Working Permits Required:
❑ Hot works ❑ Work at Height ❑ Confined Space Entry ❑ Excavation ❑ Lifting & Rigging Energy Isolation Task Frequency:
(LOTOTO) ❑ Preheater access ❑ Handrail cutting/Modification ❑ Magazine entry
WARNING: [sentence about most dangerous behaviors] Tools Required: Condition of tools:
1. Adhesive
(a)wear gloves,goggles and apron supplied while preparing electrolyte preparation Good
(b)in case the electrolyte falls on skin, wash the affected area with copious amounts of water to remove
alkali diluted solution of lithium hydroxide can also be used to neutralize alkali.
2. rags Good
© don't store/expose the electrolyte required to higher temperature 3. drums Good
Specific Training and any other requirements [to be added by approver if needed]
1. On job induction

# BASIC STEPS HAZARDS RISK RATING MITIGATING CONTROLS

SEQUENCE Anything that can cause harm (Physical, mechanical, High (H), Medium(M) &
chemical, biological, ergonomic & psychosocial) Low (L)

1 Toolbox and ● covid 19 H ● wearing of mask and social distancing

work ● barrier communication ● being attentive and sign the life saving talking sheet
preparation ● faulty tools ● all tools and equipment must be inspected and has a green
● incompetent workers tag prior work
● PTW to be valid and on site; visible on board

2 mobilization of ● trip\fall M ● ensure proper housekeeping

tools and ● hand injury ● toolbox on manual handling
equipment ● strains ● ensure proper posture during manual handling
● dust ● ensure heavy loads are carried by forklift
● eyes damage ● wear full body ppes

installation of ● falling from height M ● wear full body safety harness

3 scaffold for the ● object falling ● ensure WAH permit is on site and all rules adhered
new ● hand injury ● ensure proper cable management
roller3[WAH,LI ● electrical shock ● wearing of mask
FTING ● dust ● everyone must wear safety goggles before
PERMIT] ● eyes damage accessing the plant

4 hoist new ● communication barrier H ● ensure competent and authorized operator

support rollers ● property damage ● ensure proper communication
and alignment ● hand injury ● no one should work under the lifting beam
roller ● dust ● all machine must be inspected by bcl management prior
3[WAH,LIFTIN ● sprains operating
G PERMIT ● respiratory health problems/lung ● area must be barricaded
HOT WORK] cancer ● proper toolbox talk on ergonomics
t ● fall/trip ● one must have full PPes recommended by BCL\task is
● electrical shock being done
● weather condition ● ensure proper housekeeping
● ensure proper cable connection
● ensure the fire extinguisher is inspected and up to date

5 Dismantling of ● falling from height H ● wear full body safety harness

scaffold ● falling object ● ensure WAH permit is valid
● faulty tools ● all tools to be inspected prior work
● incompetent scaffolder ● only competent scaffolder to do scaffolding works

Prepared by: Sophia Samba Approved by:

Date: Date:

Sign: Sign:

Contact your supervisor if you have any questions or concerns about the accuracy or effectiveness of this procedure.
Failure to follow safe instructions may result in disciplinary action up to and including termination.