Shuwaikh Water Production Station - Annual Maintenance Works 17 March 2023

on Mechanical Equipment of Boiler 12B and Distiller D3 Executed Contract No.: ME/EW/MC/3495/2006-2007
€ 29-Nov-2009 - 25-Dec-2009 € € €Planned 12B/D3
% Nov'09 Dec'09 Jan'10
No. Task description Remarks
done 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6

01 Boiler 12B with auxiliary equipment 100 W/P 30.11.09

02 Opening of manholes and access covers 100 compl.
03 Initial hydro-test & initial visual inspection of tubing 100 compl.
04 Erection of internal scaffold 100 1 compl.
05 Hydro jetting of boiler and aux.equip. internals 100 compl.
06 Visual inspection and NDT of boiler components 100 compl.
07 Repair of boiler tubing, where required 100 compl.
08 Observation ports 100 compl.
09 Boiler refractory 100 compl.
10 Steam Drum maintenance 100 compl.
11 Mud Drum maintenance 100 compl.
12 Suction Tower / Silencer - blast cleaning 100 compl.
13 Forced draught ducts 100 compl.
14 Flue gas duct & chimney 100 compl.
15 Dampers with actuators and expansion joints 100 compl.
16 Firing equipment 100 compl.
17 Dearator 100 compl.
18 Boiler Feed Water Tank 100 compl.
19 Continuous Blow Down Vessel 100 compl.
20 Casing, insulation and cladding works 100 compl.
21 Forced Draught Fan A (F/M) 100 compl.
22 Forced Draught Fan B (F/M) 100 compl.
23 Booster Fan - (P/M) 100 compl.
24 Boiler Feed Water Pump #1 (F/M) 100 compl.
25 Boiler Feed Water Pump #2 (F/M) 100 compl.
26 Maint.of MOVs: 01-03,17-20, 31-32 + 09 100 compl.
27 Inspection of Steam Silencers 100 compl. Start up vent silencer to be replaced in C-S/D
28 Clearing of Oper.Dept. points 1-11 100 compl. MOV-04 for C-S/D,
29 Final inspection and pressure test 100 compl.
30 Removal of scaffold, closing of manholes and a/covers 100 compl.
31 Floating of safety valves on steam 100 compl.
32 Distiller D3 with auxiliary equipment 100 W/P 30.11.09
33 Opening of all manholes 100 compl.
34 Draining, cleaning & initial inspection 100 compl. - initial h/test of lower deck S/C on 30.11.09, WRDC inspection held by 03.12.09
35 Brine Heater - tube cleaning 100 compl.
36 Brine Heater - surface preparation of w/boxes 100 compl.
37 Brine Heater - sacrificial anodes 100 replaced with muw strainers anodes (3 pcs each side)
38 Brine Heater - painting works 100 compl.
39 Evaporator - Flash Chambers surface clean/prepar. 100 compl.
40 Evaporator - demisters removal/refurbish/reinstall 100 compl.
41 Evaporator - distillate trays and troughs cleaning 100 compl.
42 Evaporator - vent lines - inspection & repairs 100 compl.
43 Evaporator - level gauges - cleaning/replacement 100 compl.
44 Evaporator - sight glasses - cleaning/replacement 100 compl.
45 Evaporator - painting works 100 compl.
46 Evaporator - brine/distillate orifice adjustment/maint. 100 compl.
47 Stage Condensers - tube cleaning 100 compl.
48 Stage Condensers - w/boxes s/preparation & painting 100 compl.
49 Stage Condensers - W/B sacrificial anodes 100 compl.
50 Stage Condensers - WB#24W - inspection & repair 100 W/B#24 floor will be repaired by MMD, re-shielding of tube ends during Common S/D
51 Dearator - pall rings removal/refurbish/reinstall 100 inspected and found in good condition, acid cleaning not required
52 Dearator - cleaning of steam nozzles 100 compl.
53 Vent Condenser - inspection & tube cleaning 100 compl.
54 Ejector Condenser - inspection & tube cleaning 100 compl.
55 Desuperheater - nozzle maintenance/cleaning 100 compl.

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 Shuwaikh Water Production Station - Annual Maintenance Works 17 March 2023
on Mechanical Equipment of Boiler 12B and Distiller D3 Executed Contract No.: ME/EW/MC/3495/2006-2007
€ 29-Nov-2009 - 25-Dec-2009 € € €Planned 12B/D3
% Nov'09 Dec'09 Jan'10
No. Task description Remarks
done 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6

56 Brine Recirculation Pump (P/M) 100 Compl.

57 Heater Drain Pump (F/M) 100 compl.
58 Distillate Pump (P/M) 100 compl.
59 Sea Water Recirculation Pump (P/M) 100 compl.
60 Booster Vacuum Pump (F/M) 100 compl.
61 Brine Blow Down Pump (F/M) 100 compl.
62 Sump Pit Pump A (F/M) 100 compl.
63 Sump Pit Pump B (F/M) 100 compl.
64 Distiller Valves, as per attached sheet 100 W/P 30.11.09, works compl.
65 In/Out lines to Dearator - insp./repair/repl. 100 compl.
66 Condensate Blow lines - insp./repair/repl. 100 completed by MMD
67 SWRP/p discharge line - insp./repair/repl. - to be inspected in C-S/D
68 Distiller common pit cleaning and painting 100 compl.
69 Clearing of Oper.Dept. points 1-35 100 W/P 30.11.09, items 1,9,14,21,23,24,26,31,32 - by MMD
70 Insulation and cladding works 100 compl.
71 Partial closing, hydro-test and repair of leaks, if any 100 compl.
72 Closing of remaining manholes, housekeeping 100 compl.

DISTILLER VALVES
No. Location of Distiller Valves Valve Details Nos. Prog Remarks No. Location of Distiller Valves Valve Details Nos. Prog Remarks
3 Isol. Stop S-11 4" GT g g 46 Dist. Rec. to 22nd Stage HC-422V 10" BFL g g
PIC-624V Ejector Steam Press.
4 Isol. Stop S-13 4" GT g g 47 Dist. Rec. to 23nd Stage HC-423V 10" BFL g g
Secondary Red.
5 By-pass S-15 4" GT g g 48 Isol. 18" BFL g g
6 Stop S-6 6" GT g g 49 Level to Distillate LRC-425 Isol. 18" BFL g g replaced
Atomizing Steam
7 Stop S-7 6" GT g g 50 By-pass 16" BFL g g
8 Stop S-8 6" GT g g 51 Isol. 6" BFL g g
9 Stop S-8 6" GT g g 52 Isol. 6" BFL g g replaced
10 Stop S-9 6" GT g g 53 Distillate Pump Minimum Flow FC-423V By-pass 4" BFL g g
Atomizing Steam Strainers
11 Stop S-9 6" GT g g 54 Drain 2" GLB g g
12 Strainer STR 6" ST g g 55 Drain 2" GLB g g
13 Strainer STR 6" ST g g 56 Outlet of Distillate Pump NRV 14" NRV g g
14 Stop S-10 4" GT g g 57 Outlet of BBDPp/Disch. NRV B-6 20" NRV g g
15 Stop S-10 4" GT g g 58 Outlet of BRPp/Disch. NRV 62" NRV g g
Stop valves for Control Valve HC-625V
16 Stop S-14 4" GT g g 59 Drain B-122 4" GLB g g
Brine Heater
17 By-pass S-12 4" GLB g g 60 Drain B-122 4" GLB g g
18 Stop C11 4" GT g g 61 Inlet to Heater Drain Pump Isolating 10" BFL g g
19 Stop valves for Control Valve TRC-602V Stop C-12 4" GT g g 62 Isolating C-15 6" BFL g g
20 By-pass C-13 4" GT g g 63 Condensate to Blow Down HRC-701V Isolating C-15 6" BFL g g
21 By-pass C-8 4" GT g g 64 By-pass 4" GLB g g
22 Stop C-9 4" GT g g 65 Isolating D-9 18" BFL g g
Distillate to Blow Down, AIRC-425V
23 Stop C-9 4" GT g g 66 Isolating D-9 18" BFL g g
24 Desuperheater Water Strainers Stop C-10 4" GT g g 67 Distillate to Blow Down D-91 18" BFL g g
25 Stop C-10 4" GT g g 68 Condensate Blow Down C-16 6" GT g g
26 Strainer STR 4" ST g g 69 Drain B-1 6" GLB g g
27 Strainer STR 4" ST g g 70 Flash Chamber Drains Drain B-2 6" GLB g g
28 Drain B-124 2" GB 27 g g 71 Drain B-3 6" GLB g g
29 Water Box Valves Vent B-125 1" GB 27 g g 72 Stop 30" BFL g g
30 Sampl. 1/2" GT 27 g g 73 Stop 30" BFL g g
31 Isol. S-17 6" GT g g repaired 74 Stop 30" BFL g g
Make Up Strainers
32 Isol. S-17 6" GT g g repaired 75 Stop 30" BFL g g
33 Vent to 2nd Stage Ejector HC-633V, HC- Isol. S-17 6" GT g g 76 Strainer STR 30" ST g g
34 634V Isol. S-17 6" GT g g 77 Strainer STR 30" ST g g
35 Strainer STR 6" ST g g 78 Stop S-18 4" GT g g
Starting Ejector
36 Strainer STR 6" ST g g 79 Strainer STR 4" ST g g
37 Isol. Stop EJE1 12" GT g g 80 Ejector Condenser Drain trap g g
38 Isol. Stop EJE2 12" GT g g 81 Stop Valve before Desuperheater HC-605V 44" GT c c During C-S/D
39 Stop S-16 6" GT g g 82 Stop 8" GT g g
Primary Ejector
40 Stop S-16 6" GT g g 83 Valves for LC-602 Stop 8" GT g g
41 Strainer STR 6" ST g g 84 By-pass 6" GT g g
42 Strainer STR 6" ST g g 85 Isolating D-8 18" BFL g g
Distillate line
43 HC-624V 6" GT g g 86 NRV D-7 18" NRV g g
Steam to Main Ejector
44 Strainer STR 6" ST g g 87 V7 10" GT g g
45 Brine Heater Vent Evap. Vent HC-607V 4" GT g g 88 V8 12" GT g g
Vent system
89 V14 14" GT g g
90 V15 12" GT g g

Total Unit 6 ( 3 Boiler 12 A,12 B,12 C & 3 distiller D1, D2,D3)with this
recarbonate plant Emu tank ,gas scurruber ,Culvert area intake and
out take , Jetty Area,( Time period - 11 hour / day - 120 day )( 2
Engineer and 29 labours involved in this work by arvind human
resources )

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