Site Quality Performance Assessment

Construction Quality Performance Assessment Check Lists

INDEX
Assessment Categories
• 01 - Civil • 08 –HDPE Piping
• 02 - Building • 09 - Electrical
• 03 - HVAC • 10 - Instrumentation
• 04 - Structural • 11 - Painting
• 05 - Mechanical • 12 - Insulation
• 06 - Piping • 13 – Fire Proofing
• 07 - GRE-FRP Piping • 14 - Refractory
• 15 - Pipeline

Check Description Rev Issued

List No.
ACL-0101 Civil 0 01/08/19

ACL-0201 Building 0 01/08/19

ACL-0301 HVAC 0 01/08/19

ACL-0401 Structural 0 01/08/19

ACL-0501 Mechanical 0 01/08/19

ACL-0601 Piping 0 01/08/19

ACL-0701 GRE-FRP Piping 0 01/08/19

ACL-0801 HDPE Piping 0 01/08/19

ACL-0901 Electrical 0 01/08/19

ACL-1001 Instrumentation 0 01/08/19

ACL-1101 Painting 0 01/08/19

ACL-1201 Insulation 0 01/08/19

ACL-1301 Fire Proofing 0 01/08/19

ACL-1401 Refractory 0 01/08/19

ACL-1501 Pipeline 0 01/08/19

Construction Quality Assessment Check List

Civil Works
Check List No: ACL-0101 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (Temperature, humidity, protection, manufacturer’s
1
recommendations)   
2 Test Laboratory (Approval, periodic audit) /IM&TE- Register, calibration validity, good condition.   
Site Preparation and Earth Works. (Surveys, topography, soil testing, site clearance, drainage,
3
aggregate testing, compaction)   
4 Pile Driving. (Location, type, cage, concrete, pile cap)   
5 Pre-Pour Concrete. (Form work, rebar arrangements, embedded items)   
Concrete Pouring. (Volume, placement tools, type, class, mix design, sand/aggregate/ water
6
approval, hot/cold weather, structure, underground, admixture, agitation)   
7 Post Pour Concrete. (Test cylinder collection, finishing, curing, repair method)   
Pipe Rack. (Foundation release, elevation, level, alignment, fire proofing, bolts, torqueing,
8
grouting)   
Grouting. (Grout approval, Package intact, batch/ lot/ expiry date, surface clean, blasted,
9 released, anchor bolts, weather, grout pouring, test cubes, final surface level, defects, repair   
method).
Back Filling. (Site preparation, earth works, underground piping, cabling, foundation, layer by
10
layer compaction)   
11 Roads. (Compaction, asphalt, route, alignment, marking, signs)   
12 Pavement. (Sand bedding, compaction, level, surface finish, joints)   
13 Culverts. (Route, compaction, concrete, slope)   
Drainage. (Trench excavation, clean, sand bags/bed, pipe installation/ coating/ wrapping/ CP,
14
slope, sand cover for pipes, vent pipes)   
Man Holes. (Location, orientation, elevation, pipe lines, concrete protection, leak free joints,
15
flushing, sealing)   
16 Foundations. (Location, orientation, elevation, concrete protection, anchor bolts, alignment)   
17 Evaporation Pond. (Compaction, HDPE lining, joints, leak test, level, boundary)   
18 Sumps. (Compaction, concrete, slope, hand rail, accessories)   
19 Fence and Gates. (Location, material, accessories, assembly)   
20 Finishing Works. (Defects repair method, appearance, touch up, alignment)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Building Works
Check List No: ACL-0201 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl.No. Activity
⚫ ⚫ ⚫
1 Material Storage and Preservation. (Manufacturer’s instructions, temperature, humidity)   
2 Structural, Foundation Works. (Foundation, beams, columns arrangements.)   
Exterior Walls. (Block works, alignment, verticality, insulation, vapor barrier, plastering,
3
curing, painting.)
  
Interior Wall. (Block works, alignment, verticality, insulation, vapor barrier, plastering,
4
curing, painting.)
  
5 Floors. (Tiling, level, joints, screed, sealant.)   
6 Floor/Wall Penetrations. (Location, orientation, sealing.)   
7 Gratings, Walkways. (Level, alignment, hand rail, accessories, fasteners.)   
8 Doors. (Door frame, door, lock, position, handle, hinges, earthing, accessories.)   
9 Windows. (Location, orientation, frame, window, accessories.)   
10 Supports for Cabinets. (Height, location, plinth, level)   
11 False Ceiling. (Height, level, fasteners, supports, accessories)   
12 False Flooring. (Height, level, fasteners, supports, accessories)   
13 Roof. (Insulation, stone chips, water testing)   
Stairs/Ladders-interior and exterior. (Cage, hand rails, roof access, spacing,
14
accessories)
  
15 Plumbing Works. (Fittings, level, height, orientation, leak free)   
16 Toilets/Wash Room. (Tiles, flooring, drainage system, slope, accessories, hot water, tank)   
17 Tags and Signs. (Dual language, location, orientation, size)   
18 Safety Devices. (Location, type)   
19 Building Electrical Works. (Lighting, Small power, switches, Data, Telephone)   
Finishing Works. (Repair methods, surface defects, grade, backfilling, cleaning, curbs, berms,
20
walkways, asphalt, fencing)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Checklist

HVAC
Check List No: ACL-0301 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (Temperature, humidity, protection, manufacturer’s
1
recommendations)   
2 IM&TE (Register, calibration validity, good condition).   
3 Duct Work Fabrication. (dimension, thickness, workmanship)   
Duct Work Erection. (Duct connections, grills, hangers, alignment, level, leak free,
4
insulation, wrapping, painting, marking)
  
5 Equipment Erection. (AHU, ACU, FAU, Compressor)   
6 Supports. (Location, type, clamp, fasteners, rigid)   
Component Assembly. (Filters, screens, humidifier, ex. Proof valve, diffuser, grills, gas tight
7
dampers, sand trap louvers, pressure relief dampers, volume dampers)   
Refrigerant Piping/Tubing. (Installation, brazing, assembly, support, insulation, cladding,
8
pressure test, leak test)   
9 Interconnection. (ACU, AHU)   
10 Flexible Joints. (Type, material, accessories)   
11 Louvers. (Location, assembly, filters)   
12 Sealing. (Material, expiry date)   
13 Instrumentation. (Calibration, location, assembly, connections, rigid)   
14 Electrical Works. (Fresh air fan, exhaust fan, heating coil, condenser fan)   
15 Floor Drain. (Slope, assembly, leak test)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Checklist

Structural
Check List No: ACL-0401 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (Temperature, humidity, protection, manufacturer’s
1
recommendations)   
2 IM&TE- (Register, calibration validity, good condition).   
Structural Fabrication, if applicable. (Material type, grade, heat, heat number,
3
fabrication drawings)
  
Welding Controls, if applicable. (Welder qualification, fit up, consumables, weather,
4
NDE)
  
Structural Assembly. (Alignment, bolted connections, bolt type, grade, coating,
5
washers, temporary bolts identified)
  
6 Dimension Control. (Fabrication/erection drawings, survey reports)   
7 Gratings. (Level, assembly, connections, fasteners, accessories)   
8 Hand Rails. (Level, alignment, assembly, fasteners, accessories)   
9 Stairs. (Location, level, elevation, alignment, hand rail, bolted connections, accessories)   
10 Ladders. (Location, level, elevation, alignment, hand rail, bolted connections, accessories)   
11 Miscellaneous Supports. (location, connections, tightness, foundation)   
12 Torqueing. (Bolted connections, load indicating washers, tools, bolt, type, grade, marking)   
13 Touch up. (Cleaning, correct application, approved method)   
14   
15   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Mechanical
Check List No: ACL-0501 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Materials. (Temperature, humidity, protection, manufacturer’s
1
recommendations)
  
Storage and Preservation of Rotating Equipment. (Shaft rotation, oil/grease level, IR
2
test, space heater, accessories, manufacturer’s recommendations)
  
Storage and Preservation of Static Equipment including packaged items. (Flange face
3
protection, nitrogen purging, accessories, manufacturer’s recommendations)
  
Storage and Preservation of Valve. (Flange face protection, greasing, manufacturer’s
4
recommendations)
  
5 IM&TE. (Register, calibration validity, good condition)   
6 Foundation. (Civil release, anchor bolt position, spacing, alignment)   
Rotating Equipment Installation. (Bolting, level, alignment, flanged/piping connections,
7
lube oil system, accessories, survey report, preservation)
  
Static Equipment Installation. (Orientation, level, alignment, bolting, survey report,
8
orientation of connections, accessories, preservation)
  
Valve Installation. (Flow direction, orientation, handles, flanges, gasket, bolting,
9
accessories)
  
Package equipment installation (Location, orientation, bolting, lifting lugs, survey
10
report, accessories, hook ups, bulk materials, coating, preservation)
  
11 Flanged Joints (Flange face protection, orientation, alignment, Gasket, Bolts).   
12 Bolt Torqueing. (Bolt size, torque value, torque wrench calibration, marking)   
13   
14   
15   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Checklist

Piping
Check List No: ACL-0601 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (End protection, clean area, dunnage, segregation,
1
internal cleanliness, surface protection, manufacturer’s recommendations)
  
2 IM&TE. (Register, calibration validity, good condition).   
3 Material Traceability. (Identification, marking, colour code, heat number, type, grade, PMI)   
4 Welding Consumable Control. (WPS, quiver, welder, usage)   
5 Welding Plant and Equipment Control. (Calibration, condition)   
6 Assembly and Fit-up. (Drawings, dimensions, tack welding, pre-heating, alignment, orientation)   
Welding Process Control. (Qualified WPS, qualified welder, compatible material, filler materials,
7
welding parameters, wind protection, purging gas adequacy)   
Post-heating/de-hydrogenation treatment (DHT), Post Weld Heat Treatment. (WPS,
8
temperature, time, protection)   
9 Dimension Control. (Flange face to pipe axis alignment, orientation, pipe joint axis alignment,   
10 Visual inspection followed by surface PT/MT as applicable.   
Radiographic Film Quality and Interpretation. (identification, traceability, storage, type, size,
11
density)/ Ultrasonic testing as per approved procedure, qualified NDE operator).   
12 Piping Erection. (Internal cleanliness, route, location, alignment, joints, pipe shoe, supports)   
13 Supports. (Size, type, location, rigid, clamps)   
14 Flanged Joints (Alignment, Gaskets, Bolts, tightening sequence)   
15 Line Check. (Boundary, ISO, completion, punch list)   
16 Test Pack. (Boundaries, drawings, punch list, type, location, release)   
Pressure Testing. (Boundary, soak and hold time, test medium, test equipment, equipment to be
17
isolated, equipment to be installed, test pressure, duration)   
18 Flushing. (Test aids, equipment to be isolated, equipment to be installed, medium, duration)   
19 Drying. (Dewatering/draining, traps/pockets, air blowing, duration, moisture, dew point)   
Reinstatement. (Procedure followed, valves, instruments, connections, bolt torqueing, no
20
breaching of accepted test boundary)   
21 Marking. (Flow direction, LOTO, warning, colour code, line number)   
22   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

GRE/FRP Piping
Check List No: ACL-0701 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (End protection, clean area, wooden supports, internal
1 cleanliness, surface protection, nylon slings, handling, shelf life, MSDS, manufacturer’s   
recommendations)
2 IM&TE. (Register, calibration validity, good condition)   
3 Material Identification and Traceability. (Identification, marking, colour code)   
4 Personnel Qualification. (Experience, training, certification, ID)   
Preparation for Joining. (Clean, dry, weather protection, manufacturer’s instructions,
5
MSDS, qualified bonders, end preparation, dry fit, tapering tool condition)
  
6 Dimension Control. (ISO, drawings, thickness)   
Joining. (Manufacturer’s instructions, air temperature, humidity, curing temperature/time,
7 pipe/flange/ fittings connections, clamping, clean out pig, equipment, bonding kit’s shelf life,   
bonders ID, hardness testing)
Erection. (Handling, Internal cleanliness, route, location, alignment, joint protection, UV
8
protection for above ground, back filling, compaction)   
9 Supports. (Size, type, location, rigid, clamps, double plate between U-clamp and pipe)   
10 Line Check. (Boundary, ISO, completion, punch list)   
11 Test Pack. (Boundaries, drawings, punch list, type, location, release)   
Pressure Testing. (Boundary, soak and hold time, test medium, test equipment, equipment to be
12
isolated, equipment to be installed, test pressure, duration)   
13 Flushing. (Test aids, equipment to be isolated, equipment to be installed, medium, duration)   
14 Drying. (Dewatering/draining, traps/pockets, air blowing, duration, moisture, dew point)   
Reinstatement. (Procedure followed, valves, instruments, connections, bolt torqueing, no
15
breaching of accepted test boundary)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

HDPE Piping
Check List No: ACL-0801 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Material Storage and Preservation. (End protection, clean area, UV protection, wooden
1 supports, internal cleanliness, surface protection, nylon slings, handling, manufacturer’s   
recommendations)
2 IM&TE. (Register, calibration validity, good condition)   
3 Material Identification and Traceability. (Identification, marking, colour code, batch number)   
4 Operator Qualification. (Experience, training, certification, ID)   
Preparation for Joining. (Clean, dry, weather protection, pipe alignment, fittings,
5 restraint/support, manufacturer’s instructions, qualified bonders, end preparation, joint   
geometry, fusion machine condition, power supply, trial fusion)
6 Dimension Control. (ISO, drawings, thickness)   
Joining. (Manufacturer’s instructions, air temperature, humidity, pipe/flange/ fittings
7 connections, clean surface, alignment, heat control, holding time, clamping time, applied   
pressure, cooling time, wind protection, bonders ID, no voids, uniform fusion)
Erection. (Handling, Internal cleanliness, route, location, alignment, joint protection, UV
8
protection for above ground, trench profile, man holes, lowering, slings, back filling, compaction)   
9 Supports. (Size, type, location, rigid, clamps, double plate between U-clamp and pipe)   
10 Line Check. (Boundary, ISO, completion, punch list)   
11 Test Pack. (Boundaries, drawings, punch list, type, location, release)   
Pressure Testing. (Boundary, soak and hold time, test medium, test equipment, equipment to be
12
isolated, equipment to be installed, test pressure, duration)   
13 Flushing. (Test aids, equipment to be isolated, equipment to be installed, medium, duration)   
14 Drying. (Dewatering/draining, traps/pockets, air blowing, duration, moisture, dew point)   
Reinstatement. (Procedure followed, valves, instruments, connections, bolt torqueing, no
15
breaching of accepted test boundary)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Checklist

Electrical
Check List No: ACL-0901 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Materials. (Cable protection, clean area, dunnage, segregation,
1
protection, dust free, manufacturer’s recommendations)
  
Storage and Preservation of Equipment. (Climate controlled, temperature, humidity, dust
2
free, space heater, Vacuum packing, manufacturer’s recommendations)
  
3 IM&TE. (Register, calibration validity, good condition).   
Qualified Electricians. (Experience, training, certificate, ID-Cable glanding, Termination,
4
Jointing, type, voltage)
  
5 Cable Trench. (Route, depth, width, soft sand bed, stone free)   
Cable Tray. (Route, dimensions, support, joints, expansion/contraction, sharp edges,
6
fasteners, touch up, earthing)
  
7 Conduit. (Route, support, bends, accessories, thread, deburr, earthing)   
8 Support Fabrication/Installation (Qualified Welder, dimensions, sharp edges, holes, clamps ).   
9 Painting/Touch up (Qualified Painter, cut edges/drilled holes).   
Cable Laying. (Route, drum, direction, rollers, tension, segregation, manpower, coiling, end
10
protection)   
Cable Glanding. (Size, type, qualified electrician, IP washer/shroud, thread engagement,
11
tightness, earthing, manufacturer’s instructions, Ex integrity)   
12 Cable Termination. (Size, type, qualified electrician, lug, colour code, connection, tightness)   
13 Earthing. (Size, lug, tightness, electrodes, grease)   
Substation Equipment Installation. (Clean environment, base frame/supports, dimensions,
floor/wall openings, bolting, tack welding, touch up, alignment, gaskets/seals, torqueing,
14
accessories, components, internal cleanliness, connections, name plate, manufacturer’s   
instructions)
Transformers. (Location, assembly, accessories, oil leaks, connections, bolting, gaskets/seals,
15
valves, control panel, earthing, name plate, touch up)   
16 Motors. (Location, mounting arrangements, name plate, shaft, coupling, earthing)   
17 Lighting and Small Power. (Location, orientation, fixing, name plate, accessories, wiring, earthing)   
Heat Tracing Installation. (Piping/painting release, pre-installation checks, fixing method, type,
18
instruments, connections, bends, manufacturer’s instructions)   
Hazardous Area Electrical Equipment (Ex). (Training/Certification, name plate, marking, protection
19
type, IP rating, compliance, bolts, gasket/seals, IP washer)   
20 Testing methods. (Safety, area barricaded, procedure, method, equipment)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Instrumentation
Check List No: ACL-1001 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Materials. (Cable protection, clean area, dunnage, segregation,
1
protection, dust free, manufacturer’s recommendations)
  
Storage and Preservation of Equipment. (Climate controlled, temperature, humidity,
2
dust free, space heater, Vacuum packing, manufacturer’s recommendations)
  
3 IM&TE. (Register, calibration validity, good condition).   
4 Instrument Calibration Shop, Calibration. (Approval, cleanliness, climate controlled, technicians)   
Qualified Electricians. (Experience, training, certificate, ID-Cable glanding,
5
Termination)
  
6 Qualified Tube Fitters. Experience, training, certificate, ID)   
7 Cable Trench. (Route, depth, width, soft sand bed, stone free)   
Cable Tray. (Route, dimensions, support, joints, expansion/contraction, sharp edges,
8
fasteners, touch up, earthing)
  
9 Conduit. (Route, support, bends, accessories, thread, deburr, earthing)   
10 Support Fabrication/Installation (Qualified Welder, dimensions, sharp edges, holes, clamps ).   
11 Painting/Touch up (Qualified Painter, cut edges/drilled holes).   
Cable Laying. (Route, drum, direction, rollers, tension, segregation, manpower, coiling, end
12
protection)   
Cable Glanding. (Size, type, qualified electrician, IP washer/shroud, thread engagement,
13
tightness, earthing, manufacturer’s instructions, Ex integrity)   
14 Cable Termination. (Size, type, qualified electrician, lug, colour code, connection, tightness)   
15 Earthing. (Size, lug, tightness, electrodes, grease)   
Field Mounted Instruments. (Location, orientation, taping points, elevation, process connections,
16
wiring, calibration sticker, access, supports, earthing, protection)   
Line Mounted Instruments. (Location, orientation, flange connections, gasket, wiring, calibration
17
sticker, earthing, protection)   
18 Control Valves. (Location, orientation, hand wheel, preservation, accessories, protection)   
Tubing/Tube Fittings. (Qualified fitter, hook up drawing, route, material, type, grade, tube
19 bending, tube fitting assembly, supports, slope, thread, thread sealant, manufacturer’s   
instructions)
Instrument Air Sub Headers. (Qualified fitter, hook up drawing, route, material, type, grade,
20
bending, thread, thread sealant, gaskets, supports, manufacturer’s instructions)   
Control Room. (Climate controlled, clean, housekeeping, false floor/ceiling, panel assembly,
21
cable arrangements, wall/floor openings)   
Pressure Testing. . (Safety, area barricaded, procedure, method, equipment, test pressure,
22
medium)   
23 Electrical Testing. . (Safety, area barricaded, procedure, method, equipment)   
24 Hazardous Area Electrical Equipment (Ex).   
Completed by: Date:
(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Painting
Check List No: ACL-1101 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Handling of Consumables. (Controlled environment, ventilated condition,
1
MSDS, manufacturer’s instructions, controlled movement)
  
IM&TE (Register, calibration validity, good condition). Whirling hygrometer, surface profile,
2
Calibration Shims, DFT/ WFT gauges, Holiday tester, Adhesion tester, impact.   
Personnel Qualification. (Experience, training-special process/paint manufacturer,
3
Certification, ID Card)
  
Blast yard. (Housekeeping, blasting, equipment, manifold, lines, hoses, debris, used
4
abrasives)
  
Surface Preparation-Pre-Blast. (Welding/NDE release, equipment, structure, piping,
5 elements, degreasing, solvent cleaning, safety marking signs, blast cleaning, MTC-   
blasting abrasives/blotter test)
Surface Preparation-Post Blast. (Surface profile comparator, visual standards, anchor
6
profile, testex tape, primer.)
  
7 Weather conditions (Environmental records, temperature, humidity, protection)   
Protective coating materials. (Containers undamaged, unopened, painting schedule,
8
coating system)
  
9 Mixing. (Manufacturer’s instructions, thinner, catalysts, hardener, activator, agitator)   
10 Coating Application. (Compatible equipment, airless spray, brush, roller, material traceability)   
11 Storage and Handling of Painted Components. (Protection, marking, end capping, preservation)   
12 Damages, repair, process inspections.   
13   
14   
15   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Insulation
Check List No: ACL-1201 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Materials. (Manufacturer’s recommendations, adequate
1
protection, environment, first in-first out, MSDS, SS materials, temporary storage)
  
2 IM&TE (Register, calibration validity, good condition).   
3 Area release. (Welding/Painting/Bolt torqueing Completed)   
4 Cladding fabrication area. (Arrangements, equipment, storage facility)   
Application of Insulation. (Drawing, specification, supports, joint staggering, banding
5
size/type, barrier integrity, vapour stopping, no damage/contamination)
  
Application of Cladding. (Stage release, type, mastic seal, banding size/type, defects,
6
water shed, valve flanges toggle clips)
  
7 Zinc attack protection application. (Area identified, cladding type, banding size/type)   
Application of Pins/Screws. (Size, type, drill, self tapping, no damage to heat trace
8
tape)
  
9 Marking. (Colour code, flow direction, interval)   
10   
11   
12   
13   
14   
15   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Fire Proofing
Check List No: ACL-1301 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Consumables/ Materials. (Temperature, humidity, protection,
1
MSDS, shelf life, manufacturer’s recommendations)
  
2 IM&TE (Register, calibration validity, good condition).   
3 Personnel Qualification. (Training, experience)   
Surface Preparation. (Equipment, structure, piping, elements, degreasing, solvent
4
cleaning, blast cleaning)
  
Weather condition. (Environment Checks, Records, protection from heat, snow, rain,
5
wind, sand storm, direct sunlight)
  
6 Embedded items. (Pins, Eelded nuts, Wire Mesh and Accessories).   
7 Application of Primer. (material, coating thickness, cohesive strength)   
8 Form Work. (Dimension, support, rigid)   
Manual concrete mixing. (Type, class, grade, mix design, sand, water, cement, expiry,
9
equipment, admixture)
  
Application of Concrete Fire Proofing. (Delivery ticket from batching plant, class, grade, mix
10
design, volume, admixture, placement tools)
  
11 Concrete Curing. (Soaked hessian, plastic sheet, curing compound, time, slump test)   
Application of PFP. (Plural component spraying unit, pre-heat, mixing ratio, volume,
12 process controls, hose, insulation, temperature controls, curing time, thickness, surface   
roughness)
13 Application of fiber mesh. (laying process, trowel movement, sealer application)   
14 Coat backs application method (as applicable)   
15 Finishing. (Irregularities, adhesion, repair methods, sealing, coating, material shelf life)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Refractory
Check List No: ACL-1401 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl. No. Activity
⚫ ⚫ ⚫
Storage and Preservation of Consumables/ Materials. (Temperature, humidity, protection,
1
manufacturer’s recommendations, Shelf life, MSDS)
  
2 IM&TE (Register, calibration validity, good condition).   
3 Personnel Qualification. (Experience, training, simulation, test sample, certificate, ID)   
Surface Preparation. (Substrate cleanliness, compressed air, wire brush, anti-acid
4
coating)
  
5 Environment Checks and Records. (Hot/cold weather, temperature, humidity)   
6 Anchors. (Projection, dimension, number of anchors, spacing, pattern, welding, hammer test)   
Form Work. (Panel layout drawing, dimensions, lining thickness, support, rigid, water proof,
7
coating)   
Mixing. (Manufacturer’s instructions, equipment, mix, ratio, water quality/temperature, mixing
8
time, mix temperature)   
9 Casting. (Manufacturer’s instructions, GA drawing, pouring, no pockets, vibration)   
10 Gunning. (Manufacturer’s instructions, GA drawing, equipment, pressure)   
Brick Lining. (No shell damage/dent, level, alignment, dimensions, mortar, joints,
11
expansion/contraction joints, free of voids)   
12 Curing. (Time, method, compound, polyethylene sheet)   
13 Sampling of Applicator and Materials Qualification. (Sample collection)   
14 Sampling of Production (As Installed) Refractory Materials. (Sample collection)   
Dry Out. (Pre-dry out, post dry out, manufacturer’s instructions, burner/thermo couple location,
15
initiated, maintained)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1
Construction Quality Assessment Check List

Pipeline
Check List No: ACL-1501 Rev.0
Project Number: Report Number:
Sub-Contractor: Date:
Area: Location:

⚫  Acceptable ⚫  Attention Required ⚫  Not Acceptable

Result
Sl.No. Activity
⚫ ⚫ ⚫
Storage and Preservation including Top Soil. (End protection, clean area, dunnage,
1
segregation, internal cleanliness, surface protection, CP system, top soil protection)
  
2 IM&TE. (Register, calibration validity, good condition).   
Route Survey, Site Preparation. (Permanent bench marks, transfer of bench marks, set
3
out boundaries, temporary bench marks, existing utilities/crossings, grading)
  
4 Right of Way. (Existing utilities/crossings, working strip, grading, backfilling)   
5 Trenching. (Existing utilities/crossings, center line, profile, dimensions, cleaning)   
Preparation for welding (Qualified WPS, qualified welder, calibrated welding
6 equipment, approved welding consumables, clamping, joint cleanliness, bevel   
inspection, wind protection, portable quiver, pre-heating))
Welding. (Welding parameters-volts/ amps/ travel speed/heat input , clamp removal, pre-heat
7
maintenance, interpass temperature control/cleaning, wind protection)
  
NDE Controls. (Radiographic Film Quality and Interpretation, identification, traceability, storage,
8
type, size, density)/ Ultrasonic testing as per approved procedure, qualified NDE operator).   
Blasting. (Surface preparation-pre/post blast, Surface profile comparator, visual standards,
9
anchor profile, testex tape, primer/adhesive)
  
Field Joint Coating. (Material shelf life, qualified applicator, manufacturer’s instructions, liquid
10 epoxy, HSS, pre-heat temperature, sleeve fixing, rolling and levelling, holiday/peel/impact test,   
patch/melt stich repair procedure)
11 Lowering. (Handling, internal cleanliness, hauling, stringing, surface protection)   
12 Cathodic Protection. (Type, interval, test station, records)   
13 Fiber Optic Cable. (Splicing, identification, damage control, qualified technicians)   
14 Instrumentation. (Drawings, hook ups, connections, wiring, earthing)   
Back Filling. (Earth works, underground piping, cabling, CP system, foundations, layer by layer
15
compaction, windrow)   
Area Reinstatement. (Restore damaged bench marks, clean, top soil, route marking, land lord
16
clearance)   
Pressure Testing. (Boundary, soak and hold time, test medium, test equipment, equipment to be
17
isolated, equipment to be installed, test pressure, duration)   

Completed by: Date:

(Petrofac Representative)

Page 1 of 1