Eni - IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

INSPECTION DATA SHEET (IDS)

for
FILTERS

CD-FE 02 17/12/2010 IFT S. Ambrosi E. Spilla L. Ferri

CD-FE 01 06/12/2010 FI E. Spilla G.Gasparoli L. Ferri
CD-FE 00 04/11/2010 IFA E. Spilla G. Gasparoli L. Ferri
Validity Rev.
Prepared Cheched Approved Contractor Company
Status Number Date Description
Revision index by by by Approval Approval
Company logo and business name Project name Company Document ID

ZUBAIR OIL FIELD 00250600BMGB35509

DEVELOPMENT PROJECT
Exploration & Production Division Job n. 022026
Contractor logo and business name Contractor Document ID
022600-2506-MG-E- 35509
Contract n.
Vendor logo and business name Vendor Document ID

Order n.
Facility Name Location Scale Sheet of Sheets
ZUBAIR OIL FIELD ONSHORE 1 of 6
Document Title Supersedes N.
INSPECTION DATA SHEET (IDS) for Supersedes by N.
Plant area Plant unit
FILTERS NA NA
This document is property of Eni S.p.A. Exploration & Production Division.
It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Logo and business name of Company Document Owner Document ID
CD-FE 02 Sheet of sheets
document owner Identification
00250600BMGB35509 022600-2506-MG-E- 35509
Revision Index 2 of 6
E&P Division

REVISION HISTORY

REVISION INDEX

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 CUSTOMER JOB UNIT

Eni Exploration & Production Division 022026 NA

PLANT LOCATION
SPC. N/A
ZUBAIR OIL FIELD
e & p division PROJECT / UNIT
Sh. 3 of 6
Rev.

ZUBAIR OIL FIELD DEVELOPMENT PROJECT 02

FILTERS IDS
MATERIAL: FILTERS

CONCERNED COMPANIES:
O COMPANY
C P PURCHASER T THIRD PARTY S SUPPLIER
C

CERTIFYING AUTHORITIES:

OTHER: OFFICIAL AUTHORITY:

TYPE OF INTERVENTION:

H BINDING PRESENCE. The cycle continuation is bound to the presence

P BINDING PRESENCE FOR THE % INDICATED IN THE NOTES
W NOT BINDING PRESENCE. In case of unwitnessed test the Supplier is authorized to continues the production cycle
supplying the appropriate documents.
R REVIEW/APPROVAL OF TECHNICAL DOCUMENTS BEFORE COMMENCEMENT OF SHOP ACTIVITIES
C REVIEW/APPROVAL OF DOCUMENTS

DOCUMENTATION:

MC MILL CERTIFICATE/SOURCE CERTIFICATE

TC INSPECTION AND TEST CERTIFICATE
CR CALIBRATION RECORD
SC STATEMENT OF COMPLIANCE
CA CERTIFICATE OF APPROVAL
PC PROTOTYPE TEST CERTIFICATE
D FORMAL DOCUMENT PREPARED BY SUPPLIER
SPECIFICATIONS / DRAWINGS / REFERENCE STD:
1) 00250600BVST20011 TECHNICAL SPECIFICATION FOR PRESSURE VESSELS
2) 00250600BVSG20009 BASIS OF DESIGN FOR STATIC EQUIPMENTS AND HEAT EXCHANGERS
3) 00250600BTSG60704 SPECIFICATION FOR SHOP AND FIELD PAINTING OF ABOVE GROUND STEEL SURFACES
4) 05883.VAR.GEN.SPC PACKINGS FOR DISPATCHING OF MATERIAL AND EQUIPMENT
5) 08036.MAC.MEC.SPC GENERAL SPECIFICATION FOR FILTERS

INTERNATIONAL CODE AND STD:

1) ASME VIII div. 1 Boiler & Pressure Vessel Code
2) ASME IX Welding & Brazing Qualifications
3) ASME II part A,B,C & D Boiler & Pressure Vessel Code - Materials
4) ANSI B16.5 Steel Pipe Flanges & Flanged Fittings
5) ANSI B16.47 Large Diameter Steel Flanges
6) ASME V Nondestructive Examination
7) ASME B 31.3 Process Piping
8) EN 10204 Type of Inspection Documents

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
 CUSTOMER JOB UNIT

Eni Exploration & Production Division 022026 NA

PLANT LOCATION
SPC. N/A
ZUBAIR OIL FIELD
e & p division PROJECT / UNIT
Sh. 4 of 6
Rev.

ZUBAIR OIL FIELD DEVELOPMENT PROJECT 02

FILTERS IDS
MATERIAL: FILTERS

CODE OF
ACTIVITIES TO BE PERFORMED BEFORE
ITEM INTERVENTION REFERENCE
THE INSPECTION AND TEST STAGE
C P T S
1 Review and approval of ITP R R D
2 Preinspection Meeting H H H
3 Review and approval of fabrication drawings R R D
4 Review and approval of design data sheet and calculations R R D
5 Review and approval of procedures R R D
6 Check of certifications and technical specifications of filtration materials R R D

CHECKS AND TESTS ON UNFINISHED MATERIALS

Review of unrefined materials certificates (visual/dimensional, NDT, chemical

7 R R MC
analysis & mechanical properties)

8 Verification of steel mill certificate at supply condition (heat treatment) R R MC

9 Additional mechanical tests (if required) R R MC

10 Test procedure approval check R R MC
11 Welding procedures and welders qualification (WPS+WQP+PQR) R R D
10 Material traceability check R R SC
11 Thickness check of shell courses and heads R R TC
15 Ultrasonic examination of forgings W W TC
12 Ultrasonic examination of steel and cladded plates (if any) R R TC

CHECKS AND TESTS DURING FABRICATION

13 Pneumatic test for reinforcing pads ( if any ) C C TC

14 Ultrasonic examination of cladded head after forming W W TC
Magnetic particle examination of formed heads on the external knuckle radius
15 W W TC
surface
16 RT examination on head welds after heat treatment W W TC
17 Magnetic particle examination of edges to be welded (for thickness> 30 mm) W W TC
18 Magnetic particle examination of welds before backwelding W W TC
Ultrasonic examination around the nozzles opening, prior to attachment of the
19 W W TC
nozzles, in case of set-on nozzles
Magnenic particle examination, inside the vessel, of the welds to be covered,
20 W W TC
before a weld deposit overlay wuth stainless steel or other alloy
21 Ferrite check, prior to heat treatment W W TC
22 RT examination on beweled ends welds W W TC
23 Test on production test-plates W W TC

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
 CUSTOMER JOB UNIT

Eni Exploration & Production Division 022026 NA

PLANT LOCATION
SPC. N/A
ZUBAIR OIL FIELD
e & p division PROJECT / UNIT
Sh. 4 of 6
Rev.

ZUBAIR OIL FIELD DEVELOPMENT PROJECT 02

FILTERS IDS
MATERIAL: FILTERS

FINAL CHECKS AND TESTS

24 Verification of gauging and calibration of instruments used for hydrostatic test C C CR

Visual inspection of equipment internal/external and welding before hydrostatic

25 H H TC
test
26 Dimensional check, thickness check prior to postweld heat treatment H H TC
27 RT check (films review) W W TC
Check of material identification, prior the hydrostatic test or, if applicable, prior to
28 W W TC
final heat treatment
29 Hydrostatic pressure test H H TC
30 PT check on welding (internal/external) after Hydrostatic Test W W TC
Chemical analysis check, prior to final heat treatment, of the clad restoring area or
31 W W TC
of the weld deposit overlay
32 Check of temperature/time diagram concerning heat treatment W W TC
Liquid penetrant examination, after hydrostatic test, of all weld areas and weld
33 W W TC
deposit overlay vessels
34 Ultrasonic examination of all pressure retaining welds after heat treatment W W TC

35 Hardness test, after heat treatment, of all pressure retaining welds W W TC

36 Internal cleaning after Hydrostatic test W W SC

37 Check of internals components ( if existing ) W W SC
38 Filtering element check H H SC
39 Filtering element functional and performance test (if required) H H SC
40 Complete supply assembled funcional test H H SC Note 2

FINAL INSPECTION CERTIFICATION Note 1

41 Visual and dimensional check of the assembled vessel W W SC

42 Check of name plate and/or marking W W D
Painting inspection (type, colour, surface preparation, primer, final, dry film
43 W W SC
thickness and certifications)
44 Radiographic check after heat treatment (if any) W W TC
Spare parts (type, quantity and labelling), Packing, marking and packing list
45 C C D
Check
46 Completeness supply check according to the purchase order H H D
Check or Preparation, Preservation, Packing and Marking Identification for
47 W W SC
Shipment
Final documentation review ( Data Book) and Completeness supply check
46 H H D
according to the purchase order
47
48
47
48
49

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
 CUSTOMER JOB UNIT

Eni Exploration & Production Division 022026 NA

PLANT LOCATION
SPC. N/A
ZUBAIR OIL FIELD
e & p division PROJECT / UNIT
Sh. 6 of 6
Rev.

ZUBAIR OIL FIELD DEVELOPMENT PROJECT 02

FILTERS IDS

IDS APPLICATION
1. This Inspection Data Sheet indicates the minimum inspection and tests for which the Purchaser requires
certification and/or witnessing.
2. The Supplier shall in any case conduct all the tests required by the contractual documents, Specifications,
Codes and Standards, and keep the relevant documentation.
3. Where required, this Inspection Data Sheet shall be used as a basis for the definition of the material
inspection plan during the Pre-Inspection meeting.
LEGEND OF THE TECHNICAL SURVEILLANCE
Surveillance action by the Parties
H. 100% WITNESSED. Action performed for all materials or equipment, which is witnessed by the
Purchaser and, where indicated, by the Contracting Authorities and/or Third Parties and Algerian
Authorities.
P. % OF TYPE/LOT WITNESSED. Action performed only on a certain number of pieces. The number (n)
or percentage (%) of pieces to submit to witness inspection is defined in the Order Specifications.
W. WITNESSING NOT MANDATORY. The Supplier shall inform the Purchaser of the date of the activity
and the Purchaser reserves the right to witness the test. If the test is conducted at the notified date, the
Supplier may proceed with the subsequent phase, even if the Purchaser did not witness the test.
R. REVIEW/APPROVAL OF TECHNICAL DOCUMENTS BEFORE COMMENCEMENT OF
CONSTRUCTION. The technical documents shall be reviewed before the commencement of construction.
C. REVIEW/APPROVAL OF DOCUMENTS. Materials certificates, statement of compliance
and reports of inspection and tests conducted by the Supplier shall be revised to assess their
conformance with the requirements specified in the Code and Standards, Specifications and/or
Purchase Order.

Documentation
MC. MILL CERTIFICATE/SOURCE CERTIFICATE. Document quoting numerical data from the results of
tests, conducted on raw materials.
TC. INSPECTION AND TEST CERTIFICATE. Document issued by the Supplier quoting numerical data
from the results of the activity performed.
CR. CALIBRATION RECORD. Document issued by Supplier quoting numerical data from the results of
the calibration activity performed.
SC. STATEMENT OF COMPLIANCE. Document issued by the Supplier certifying that the product
supplied meets the requirements of contractual and non-contractual Codes and Standards, without quoting
numerical data from the results of the inspections and tests conducted.
CA. CERTIFICATE OF APPROVAL. Document issued by the Testing Authorities certifying, with numerical
data from the results of inspections and tests that the materials and/or equipment comply with the Codes
and Standards.
PC. PROTOTYPE TEST CERTIFICATE. Document issued by the Supplier certifying, with numerical data
from the results of inspections and tests, that the materials and/or equipment comply with the Codes and
Standards.
D. FORMAL DOCUMENT PREPARED BY SUPPLIER.

NOTES:
1) In addition to the certificates required by above mentioned tests and checks, the following
certificates shall also be furnished: description of vessel state; as built drawing; material list and
reports, name plate and/or marking rubbing
2) For authomatic backwashing filters the functional test of the backwashing sequence shall be
carried out with all the equipments supplied.
This document is property of Eni S.p.A. Exploration & Production Division.
It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.