Professional Documents
Culture Documents
Me
ethod
d Sta
atem
ment
Te
empo
orary
y Sho
oring
g Sys
stem
m
F Fatm
For F mawa
ati Sttatio
on
TOKY
YU-WIK
KA JOINT OPER
RATION
N
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ewed in Acon
nex this docu
ument is Conttrolled, this means:
m
1. Disttribution is cen
ntralized - in this case throuugh Aconex. Any
A improvem ment suggestio ons should be forwarded to
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2. Eacch copy is issued to a particu ular person orr organization.
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confirm
TWJO-M vB
MST-0160-rev PAGE 1 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
Table of Contents
1. General.................................................................................................................................. 4
2. Scope of Work ....................................................................................................................... 4
3. Location ................................................................................................................................. 4
4. Resources ............................................................................................................................. 5
5. Time Programme ................................................................................................................... 6
6. Sequence of Work ................................................................................................................. 8
7. Typical Drawing ................................................................................................................... 11
8. Inspection and Test Plan ..................................................................................................... 13
9. Traffic Management Plan .................................................................................................... 13
10. Environmental Plan ............................................................................................................. 16
11. Safety Plan .......................................................................................................................... 16
12. Reference ............................................................................................................................ 17
TWJO-MST-0160-rev B PAGE 3 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
1. Gen
neral
2. Sco
ope of Work
3. Loc
cation
TWJO-M vB
MST-0160-rev PAGE 4 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
LP47 F
FATMAWA
ATI STATION
To Lebak Bulu
us Station To Cipe
ete Station
Location
n of Fatmaw
wati Station
n
4. Res
sources
The acctivity of Te
emporary Shoring
S Syystem for Fatmawati
F Station will be carrie
ed out with
h
provided
d some equ uipments, materials
m and labour ass stated in th
he below table:
No Description Quan
ntity
E
Equipmentt
1 Cra
awler Crane with
w Cap. 50
0 Ton 2 Un
nits
Dum
mp Truck
3 1 Unit
U
(Fo
or supporting
g during prepa
aration area))
Barr Bending Ma
achine
5 1 Unit
U
(Fo
or fabrication of foundatio
on rebar)
by Roller; Ca
Bab ap. 2 Ton
6 1 Unit
U
(Fo
or sub grade Preparation))
7 Con
ncrete Vibrattor 1 Set
S
8 We
elding Machin
ne 2 Sets
9 Hiu
ub-crane Trucck Cap. 15 Ton
T 1 unit
M
Material
1 Forrmwork Mate
erial 6 Sets
2 Ste
eel Reinforce
ement Bar As dessigned
3 Con
ncrete for fou
undation As dessigned
oring System
Sho m As req
quired
4 - H-Beam 400 0x400; 350x3
350; 588x20
00
(+ 150 Sets)
- Angle Steel
TWJO-M vB
MST-0160-rev PAGE 5 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
L
Labour
1 Sup
pervisor 2 Perrsons
2 Surrvey Team 1 Te
eam
3 Ope
erator of Cra
ane 3 Perrsons
4 Lab
bour of Reba
ar 2 Team @ 6 persons
5 Lab
bour of Conccreting Work 10 perrsons
6 Lab
bour for Insta
allation of Sh
horing & Deckk Slab 20 Persons
7 Sca
affolding Tea
am 8 Perrsons
Notes:
The resou
urces, both ite
em of resource
es and quantitty, can be adju
usted refer to the actual con
ndition at site.
5. Tim
me Program
mme
The insstallation of
o temporarry shoring system att Fatmawatti Station is divided into some e
sequencce of work refer to the
e GRID are
ea of Statio
on, which iss shown on
n the below
w illustration
n
drawing
g.
TWJO-M vB
MST-0160-rev PAGE 6 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
TWJO-M vB
MST-0160-rev PAGE 7 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
6. Seq
quence of Work
During construction
c n of temporrary shoringg system att Fatmawati Station, the following is showing
g
the sequence of woork for this a
activity.
START
T
P
Preparation Work
Sub
b-grade Preparation Required CBR value is
9,2 %
Fo
oundation Work The concre eting work of
- IInstall Rebarr foundation n will be carried
- I
Install Formw
work out on nighht time, to avooid
- C
Concreting o Foundation
of n disturbing with the
- C
Curing affic
existing tra
Insta
allation of Deck
D Slab
Finishing Work
W
- Install Handdrail
- Install Safetty Net
- Other finaliz
zation work
- Curing
FINISH
H
TWJO-M vB
MST-0160-rev PAGE 8 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
The following describes each sequence for Temporary Shoring System work at Fatmawati
Station.
1) Preparation Work
The work for temporary shoring system at Fatmawati Station will be commenced after
completion of column work. The work will be commenced firstly with preparation work.
Preparation work are as follows:
- Mobilization of the resources; including equipments, materials and labour as listed on
the above part.
- Survey Work; In prior to commence the main work, survey will be carried out in the first
time. Survey work will be including checking the elevation and the situation for the
position of shoring at Fatmawati Station Area, staking out for the position of shoring
including foundation itself and marking for the elevation of foundation of shoring.
- Cleaning Area; the area that will be used for shoring area should be cleaned up firstly.
The unused material around the area should be removed.
2) Sub-grade Preparation
After completed preparation work, the next sequence for temporary shoring is sub-grade
preparation. This work will be carried out in prior to foundation work of shoring.
Sub-grade preparation will be including as follows:
- Flattening the sub-grade level; This activity will use mini excavator PC78,or manual
method by man-power, depend on the site condition.
- Compaction of sub-grade level, at some area that backfilled area or original soil
condition. Compaction will use baby roller with some passing will be required.
- CBR Test; at some area after completion compaction, CBR test will be required to
carry out. The value of CBR test will refer to the design of foundation for shoring as
shown on the Appendix
- After catch the CBR result as required, the work will be continue to foundation work as
described on the next sequence.
3) Foundation Work
Foundation work for shoring system will be carried out as decided design. The step of work
for this foundation is described on the follow:
- Checking for the position and elevation of exiting ground level after surveyed.
- Install plastic sheet, as separated material between sub-grade and concrete afterward
- Install Rebar for foundation of shoring, with the size of rebar and distance among the
rebar as design. Some anchor rebar for bed beam of shoring also will be installed at
some points which was decided.
- Install Formwork around the foundation area as designed. Also, the elevation of top
foundation should be marked before ward for the reference during concreting work.
The formwork material will use vinolite wood with properly support by wood material
also. The position of formwork and elevation will be ensured before next step of work.
- Concreting work, using concrete ready mix fc24 slump 12+ 2. Properly electric vibrator
will be used to avoid honeycomb and ensured the density of concrete. To avoid
disturbing of existing traffic, the concreting work will be carried out on night time at
some area.
- Curing work will be carried out using geotextile material on the top of foundation after
concreting and keep on wet condition. Curing time will be carried out on 3 days after
concreting.
TWJO-MST-0160-rev B PAGE 9 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
Survey Work
During constructio
on of tempoorary shorinng system at Fatmaw wati Station, survey te
eam will be
e
always monitor andd checking for each ste
ep. The che
ecking will be
b including as follows:
a) C
Checking ofo coordinatte for each componen
nt of shoring
g, especially foundatio
on as base
e
s
structure off this shoring.
b) Checking
C of
o elevation for each co
omponent
TWJO-M vB
MST-0160-rev PAGE 10 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
c) C
Checking thhe position of formworkk and eleva
ation of top foundation during insta
allation and
d
s
setting up the formworrk before co
oncreting
The survey team will be inccluding 1 su urveyor andd 4 assistaant of surve
eyor. The appropriate
a e
survey ttolls also will
w be provid ded to supp
port the con
nstruction of
o pile cap and
a pier of permanentt
structurre; there are
e theodolite and waterp
pass.
7. Typ
pical Draw
wing
(1) Typic
cal for Cro
oss Sectiion
Detail-A,
is shown on the follow
f
TWJO-M vB
MST-0160-rev PAGE 11 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
DETAIL--A
D
Deck Slab
C
Cross Beam; H-588x3
300
L
Longitudin
nal Beam; H-588x300
H
K
Kirin Jack
C
Cross Brac
cing –Angle Steel
Column; H-400x400
H
Foundation
n; 4mx2m
Detail-B,
is shown
n on the folllow
TWJO-M vB
MST-0160-rev PAGE 12 / 22
TOKYU-WIKA
T A JOINT OPPERATION Meth
hod Statement
Jakarta
J s Rapid Transit Projectts CP101&10
Mass 02 Temporary Shoring
S Systtem for Fatm
mawati Statiion
DETAIIL-B
Deck
D Slab
Cross
C Beam
m; H-588x3
300
Longitudin
L nal Beam; H
H-588x300
Kirin
K Jack
Long
L Braciing – Angle
e Steel
C
Column; H
H-400x400
B Beam; H-400x400
Bed
F
Foundation
n; 4mx2m
Note:
Some A
Area will be not installed Longitudiinal bracing
g due to kee
ep existing access;
a therre are:
- Taman
n Cilandak Access
A
- BPJS access
a
- Ex-Forrd Access
8. Insp
pection an
nd Test Pllan
9. Traffic Manag
gement Pllan
TWJO-M vB
MST-0160-rev PAGE 13 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
c. Allocated flagman
Some flagman, with coordinated by Safety Team, will be allocated at the working area.
The flagman will maintain traffic flow to avoid big impact to the traffic user and contractor
it-self. The flagman also will ensure safe condition for traffic user, especially during the
construction activity is carried out. Some standard tools for flagman, red-flag (for day time)
and traffic lamp (for night time) will be provided to each flagman staff to support maintain
the traffic.
d. Coordination with related authority
Before and during this activity, TWJO will keep communicate and coordinate with related
authority. The authority for this activity are including as follows:
- BBPJN - IV, as the authority for National Road of Jalan Simatupang
- PT Hutama Karya of Toll Road Division, as the authority of Toll Road
- PT JLJ, as the authority for operational of Toll Road
- Dishub, as the authority for traffic condition
- Traffic Police, as the authority for condition of traffic.
TWJO will share for the result of each official coordination with the authority as the above,
as maintaining process to keep communicate with the authority. This method will
minimize some complain from them.
e. Clearance Height
The installation of this shoring system will be impacted to the clearance height for both
road, Jalan Simatupang and access to toll road. However, before installation, this matter
will be coordinated to the related authority before ward.
The clearance height for each Grid of Fatmawati Station will be different due to exiting
elevation of Road. The maximum of height after installation of shoring is 4.2 m.
The following is table that showing the clearance height for each Grid of Fatmawati
Station.
TWJO-MST-0160-rev B PAGE 14 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
Note:
- The maximum height of Jalan Simatupang = 4.203 m
- The maximum Height of Access to Toll Road = 4.205 m
- The signage for clearance height = 4.200 m
TWJO-MST-0160-rev B PAGE 15 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
TWJO will consider for environmental impact during temporary shoring system work at
Fatmawati Station. The consents of environmental plan on this activity are as follows:
a) Cleaning Area
TWJO will keep and protect cleanliness on working area and around area. During
process of work and transportation activity, TWJO will provide Water Jet Washer to
clean up the existing road. This method could keep cleanliness of the road from mud soil
on tire from Truck and other vehicle. The water will be provided on access at working
area for cleaning it. TWJO will always control the cleanness inside working area and
around, especially on the existing road. Special worker for cleaning up also will be
provided to maintain clean condition at working area and surrounding area.
b) Disposing of Excavated Soil Material
As affected of this work, the unused material will be disposed to the determined disposal
area. The garbage material will be collect on one location, before to be disposed
afterward.
c) Dust Control
The possible treatment on dust control is to use the Personal Protective Equipment
(PPE) for worker. Watering for working area also will be carried out depending on the
condition, and to minimized dust from working area.
Safety is the important things that shall be enforced during the activity of temporary shoring
system at Fatmawati Station. The relevant safety procedure will be applied during this work.
The safety plan that will be applied is including:
a) Personnel Standard Safety Tools, i.e. safety helmet, reflector vest, safety shoes and
Full Body Harness during working at High Level. These safety tools shall be appropriate
with safety standard. TWJO will keep all of personnel to always use Personnel Standard
Safety Tools during working.
b) Safety for maintaining existing traffic, i.e. rubber cone, plastic safety barrier, red flag,
traffic sign board and other related safety material. A safety office and flagman will be
provided during activity to concern on safety matter and control existing traffic.
c) Safety on the equipment when operated; the around area of equipment shall be make
sure on safe condition. TWJO will check the condition of equipment which shall be safe
before used. Working radius of crane and maximum lifting load shall be confirmed on
layout drawing and at site.
d) Safety on the material; Safe location will be provided for stock area of material before
used. During unloading the material, a safety officer will make sterilization to the area
from unimportant persons and others. Unloading of material will be guided by special
personnel and supported by workers. During loading and unloading, it shall be made
sure that no one stands on the bottom of material when lifted up. It will prevent accident
during this activity.
TWJO-MST-0160-rev B PAGE 16 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
e) Safety Facilities; TWJO will provide safety facilities at working area. The safety facilities
will be including First aid; oxygen bottle, etc, lighting for night work, ladder, etc.
f) Safety Welding and Steel Cutting Work; TWJO will ensure that during welding and
steel cutting work, especially on high level, will keep on safe condition. Before
commencement the work, all of tools and equipment should be checked firstly,
especially for the condition of Oxygen and Acetylene tube, including the connector of it.
This tools should be on safe condition. For the welding tools also should be checked
firstly, and ensure on safe condition.
Beside of the tools, the special worker for it also should be inducted firstly by Safety
Officer before start the work. Also, the worker should use the special PPE; such as weld
glasses, special hand gloves, and others, to protect the worker. This method can be
ensured also that the activity of its will be on safe condition.
During welding or cutting of steel on the high level, Fire Blanket should be provided and
used. This method will ensure on safe condition for the bellowing of welding work. The
sparks of fire from this work will be managed during fall down.
g) Safety after Completion of Work; TWJO will ensure also after completion installation of
temporary shoring system from safety side. The items of ensuring are including:
- Installation of handrail surround the top level of shoring system. This method will
protect the worker from falling-down.
- Installation of safety net, surround the handrail and bottom of cross beam. This
method will protect fall-down of material from the top.
- Minimized to stock unused material on the high level to avoid falling-down of
material.
- Final checking also will be carried out between Safety team and Construction team
to ensure safe condition after completion the work.
12. Reference
Nil.
TWJO-MST-0160-rev B PAGE 17 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
APPENDIX - A
Detail Illustration Drawing of
Temporary Shoring System at Fatmawati Station
TWJO-MST-0160-rev B PAGE 18 / 22
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
APPENDIX - B
Calculation of Temporary Shoring System
TWJO-MST-0160-rev B PAGE 19 / 22
Tokyu-Wika JO 殿
スラブ受支保工設計計算書
≪スラブ荷重:30kN/㎡、割増係数 Ex=1.25≫
2016.02.14
設計番号 JCC008021-01
承 認 承 認 設 計
1.設計概要
1-2 計画断面
部材表
名 称 使 用 部 材 単 位 重 量 材 質
覆 工 板 鋼製覆工板 2.000 kN/m2 SS400
主 桁 H588X300X12X20 1.442 kN/m SM490A
主 桁 受 H588X300X12X20 1.442 kN/m SM490A
支 柱 H350X350X12X19* 1.472 kN/m SS400
水平ブレース ───────── ─── kN/m ───
垂直ブレース L120X120X11 0.195 kN/m SS400
水 平 継 材 [200X80X7.5X11 0.241 kN/m SS400
敷 桁 H400X400X13X21* ─── kN/m SS400 サイズアップ
(*)は加工材を示す。
<断面図> 15000
500
2700
2700
400
<側面図>
7500 3000
1-3 設計荷重
1)固定荷重
名 称 使 用 部 材 単 位 重 量
覆 工 板 鋼製覆工板 2.000 kN/m2
主 桁 H588X300X12X20(SM490A) 1.442 kN/m
主 桁 受 H588X300X12X20(SM490A) 1.442 kN/m
支 柱 H350X350X12X19* 1.472 kN/m
水平ブレース ───────── ─── kN/m
垂直ブレース L120X120X11 0.195 kN/m
水 平 継 材 [200X80X7.5X11 0.241 kN/m
敷 桁 H400X400X13X21* ─── kN/m
(*)は加工材を示す。
2)積載荷重(自動車・工事用特殊車輌)
1) スラブ荷重
3)衝撃荷重
を割増荷重として計算を行う。
ただし、水平力算出時には、衝撃による割増を考慮しない。
1-4 許容応力度
1)一般構造用鋼材
許容軸方向引張応力度
σta=140×1.25 = 175 N/mm2
許容軸方向圧縮応力度
r :断面二次半径
L :座屈長さ
許容曲げ圧縮応力度
b :圧縮フランジ幅(cm)
L :フランジ固定間距離
許容曲げ引張応力度
許容せん断応力度
許容軸方向引張応力度
σta=185×1.25 = 230 N/mm2
許容曲げ圧縮応力度
b :圧縮フランジ幅(cm)
L :フランジ固定間距離
許容曲げ引張応力度
許容せん断応力度
軸方向と曲げモーメントを同時に受ける部材は、次の各項により照査を行うものとする。
σc σbcy σbcz
k1 = ――― + ―――――――――― + ―――――――――― ≦ 1
σcaz σbagy(1-σc/σeay) σbao(1-σc/σeaz)
X
σbcy σbcz
k2 = σc + ――――――― + ――――――― ≦ σcal
(1-σc/σeay) (1-σc/σeaz) Y
Z
2
σc : 照査する断面に作用する軸方向力による圧縮応力度 (N/mm )
σbcy,σbcz: それぞれ強軸および弱軸まわりに作用する曲げモーメント
による曲げ圧縮応力度 (N/mm2)
b’ b’
σcaz: 弱軸まわりの許容軸方向圧縮応力度 (N/mm2)
ただし、b’≦12.8t’とする。
ただし、2Ac ≧ Awとする。
b : 圧縮フランジ幅 (cm)
L : 圧縮フランジの固定間距離 (cm)
σbao : 局部座屈を考慮しない許容曲げ圧縮応力度の上限値で、
175(N/mm2)とする。
σcal : 圧縮応力を受ける自由突出板の局部座屈に対する許容応力度で、
175(N/mm2)とする。
σeay=1,200,000/(L/ry)2
σeaz=1,200,000/(L/rz)2
L : 有効座屈長(cm)
ry,rz: それぞれ強軸および弱軸まわりの断面二次半径(cm)
2)垂直ブレース取付用ボルト
ボルトの許容せん断応力度
接合材の許容支圧応力度
3)水平継材取付用ボルト
ボルトの許容せん断応力度
接合材の許容支圧応力度
4)覆工板
2-1 覆工板
使用部材 : 鋼製覆工板(メトロデッキ) -OK-
2-2 主 桁
使用部材 : H588X300X12X20(SM490A) -OK-
2-3 主桁受
使用部材 : H588X300X12X20(SM490A) -OUT- NG
Mmax Smax σb τ σba τa
(kN・m) (kN) (N/mm2) (N/mm2) (N/mm2) (N/mm2)
858.39 601.16 221 92 129 130
2-4 垂直ブレース
使用部材 : L120X120X11 -OK-
Nmax σc σca
(kN) (N/mm2) (N/mm2)
47.24 19 29
2-5 水平継材
使用部材 : [200X80X7.5X11 -OK-
Nmax σc σca
(kN) (N/mm2) (N/mm2)
42.44 14 34
2-6 支 柱
使用部材 : H350X350X12X19* -OK-
2-7 敷 桁
使用部材 :H400X400X13X21* -OK-
サイズアップ
σc σba
(N/mm2) (N/mm2)
159 175
3.覆工板の検討
3-1 断面力の算出
1)スラブ荷重 (覆工板長手方向に対して直交)
<固定荷重>
覆工板の単位重量 2.00 kN/m2
応力分担率 α = 0.200/ 1.000
= 0.200
1000
200
単位荷重 Wd = 2.00 kN/m
<積載荷重>
荷重 30.00 kN/m
応力分担率 β = 0.200/ 1.000
= 0.200
単位荷重 W = 30.000 kN/m
W <衝撃係数> i = 0.000
注)覆工板を構成しているH形鋼の幅を0.200mと
3000 する。
<曲げモーメント>
W
M = α・Md + β(ML+Mi)
= 0.200 × 2.25
+ 0.200 ×( 33.75 + 0.00)
<せん断力>
W S = α・Sd + β(SL+Si)
= 0.200 × 3.00
+ 0.200 ×( 45.00 + 0.00)
3000
= 9.60 kN
3-2 部材応力度に対する検討
<曲げ応力度の照査>
最大曲げモーメント ・・・・・ スラブ荷重
曲げ応力度
Mmax
σb = ――――
Zx
<せん断応力度の照査>
Smax = 9.60 kN
せん断応力度
Smax
τ = ―――――
Ae
4-1 断面力の算出
1)スラブ荷重 (主桁軸方向に対して平行)
<固定荷重> <積載荷重>
・覆工板の単位重量 2.000 kN/m2 ・p = 30.000 kN/m2
・主桁の単位重量 1.442 kN/m <衝撃係数>
・i =0.000
<曲げモーメント>
p’
3.750
3.750
p’
1.875
3750
3750
7500 A= 7.031
M = Md + ML + Mi
= 52.33+ 632.81+ 0.00 Md=1/8× 7.442× 7.5002
= 685.14 kN・m ML=p’・A
Mi=ML×i
<せん断力>
p’
1.000
p’
1.000
7500
A= 3.750
7500
S = Sd + SL + Si
= 27.91+ 337.50+ 0.00 Sd=1/2× 7.442× 7.500
= 365.41 kN SL=p’・A
Si=SL×i
4-2 部材応力度に対する検討
使用部材 : H588X300X12X20(SM490A)
<曲げ応力度の照査>
曲げ応力度
Mmax
σb = ――――
Zx
<せん断応力度の照査>
Smax= 365.41 kN
せん断応力度
Smax
τ = ――――
Aw
4-3 たわみに対する検討
<たわみの照査>
最大曲げモーメント(固定荷重、衝撃荷重による影響は除く)
たわみ
5Mmax・L2
δmax=――――――― = 0.016 m
48・E・Ix
[参 考]
許容たわみ量
5-1 断面力の算出
1)スラブ荷重 (主桁軸方向に対して平行)
1.000
7500
3000
7500 3000 A= 5.250
<固定荷重> <積載荷重>
・覆工板の単位重量 2.000 kN/m2 ・p = 30.000 kN/m2
・主桁の単位重量 1.442 kN/m <衝撃係数>
・桁受の単位重量 1.442 kN/m ・i =0.000
<曲げモーメント>
Pp1 Pp2
Pd1 Pd2
Wd n Pp(kN) Pd(kN) yd,y
1 472.50 39.070 0.333
4.000
2.000
2 472.50 39.070 1.333
p’
0.333
1.333
1000 2000
3000
500
500 2500 2000 1000 3000 2000 1000 2000 1000500 Wd= 1.442
Ad= 4.000
1000 4500 6000 3000 1500
LL L1 L2 L3 LR
曲げモーメント算出位置(左端主桁位置より) xx= 9.000 m
L2で曲げモーメントを算出する。
M = Md + ML + Mi Md=ΣPdn・ydn+wd・Ad
= 70.89 + 787.50 + 0.00 ML=ΣPpn・yn Mi=ML×i
= 858.39 kN・m
<せん断力>
Pp1 Pp2
Pd1 Pd2 n Pp(kN) Pd(kN) yd,y
Wd 1 472.50 39.070 0.833
2 472.50 39.070 0.333
1.000
p’
0.833
0.333
1000 2000
3000
500
500 2500 2000 1000 3000 2000 1000 2000 1000500 Wd= 1.442
Ad= 3.000
1000 4500 6000 3000 1500
LL L1 L2 L3 LR
p’ = p・A = 157.500 kN/m
L2でせん断力を算出する。
S = Sd + SL + Si Sd=ΣPdn・ydn+wd・Ad
= 49.91 + 551.25 + 0.00 SL=ΣPpn・yn Si=SL×i
= 601.16 kN
5-2 部材応力度に対する検討
使用部材 : H588X300X12X20
<曲げ応力度の照査>
曲げ応力度
Mmax
σb = ――――
Zx
<せん断応力度の照査>
Smax= 601.16 kN
せん断応力度
Smax
τ = ――――
Aw
5-3 たわみに対する検討
<たわみの照査>
最大曲げモーメント(固定荷重、衝撃荷重による影響は除く)
たわみ
5Mmax・L2
δmax=――――――― = 0.013 m
48・E・Ix
[参 考]
許容たわみ量
支柱に作用する鉛直力の5%とする。
水平力 H = 42.44 kN
7.垂直ブレースの検討
7-1 断面力の算出
水平力= 42.44 kN
垂直構面の各フレームに均等に水平力が作用する。
Ly
圧縮力 N = ――――――――×H’
Lx
= 47.24 kN
Lx
7-2 部材応力度に対する検討
使用部材 : L120X120X11
<圧縮応力度の照査>
Nmax = 47.24 kN
圧縮応力度
Nmax
σc = ――――
A
7-3 取付ボルトの検討
使用ボルト : M22(F10T)
接合材の板厚 t= 10.0 mm
接合材の許容支圧応力度 σa= 290 N/mm2
ボルトの必要本数
n=Nmax/R= 0.7 本 → 2 本
8.水平継材の検討
8-1 断面力の算出
水平力= 42.44 kN
Lx= 4.500 m
水平継材1本に作用する圧縮力を求める H
圧縮力 N = 42.44 / 1
= 42.44 kN
8-2 部材応力度に対する検討
N
使用部材 : [200X80X7.5X11
Lx
単位重量 W = 0.241 kN/m
断面積 A = 3133.0 mm2
断面二次半径 i = 2.32 cm
座屈長さ Lc= 450.0 cm
<圧縮応力度の照査>
Nmax = 42.44 kN
圧縮応力度
Nmax
σc = ――――
A
8-3 取付ボルトの検討
使用ボルト : M22(F10T)
接合材の板厚 t= 7.5 mm
接合材の許容支圧応力度 σa= 290 N/mm2
ボルトの必要本数
n=Nmax/R= 0.9 本 → 2 本
9.支柱の検討
9-1 断面力の算出
7500 3000
<固定荷重> <積載荷重>
・覆工板の単位重量 2.000 kN/m2 ・p= 30.000 kN/m2
・主桁の単位重量 1.442 kN/m
・主桁受の単位重量 1.442 kN/m
・垂直ブレースの単位重量 0.195 kN/m2
・水平継材の単位重量 0.241 kN/m2
p’
500
500 2500 2000 1000 3000 2000 1000 2000 1000500
A= 5.250
0.333
0.556
0.833
1.000
<固定荷重による荷重>
<積載荷重による応力>
NL = 813.750 kN (衝撃荷重を含む)
<合計鉛直力>
N =Nd1+Nd2+Nd3+Nd4+NL+Ns+P’
= 900.35 kN
(Ns:支柱自重= 4.56 kN L= 3.100 m)
<水平力による曲げモーメント>
H
M = ――×L+P’×e= 4.24 kN・m
n
1 2 ・・・・・ n
<偏心力>
偏心距離 e = 0.000 m
9-2 部材応力度に対する検討
使用部材 : H350X350X12X19*
Z
単位重量 W = 1.472 kN/m
断面係数 Zz= 716×103 mm3
断面積 A = 15490 mm2
断面二次モーメント lz= 12500×10-8 m4 Y Y
断面二次半径 iz= 8.99 cm
弾性係数 E = 2.00×108 kN/m2
支柱幅 b = 35.00 cm2
Z
座屈長さ Lc= 40.0 cm
フランジ固定間距離 Lb= 40.0 cm
曲げ応力度
Mmax
σbcz = ────
Zz
= 6 N/mm2
Nmax = 900.35 kN
圧縮応力度
Nmax
σc = ────
A
= 58 N/mm2
σc σbcz
K1= ──── + ─────────── = 0.366 ≦ 1 -OK-
σcaz σbao(1-σc/σeaz)
σbcz
K2=σc + ────────── = 64.1 ≦ σcal= 175 N/mm2 -OK-
(1-σc/σeaz)
10.敷桁の検討
支柱の検討より敷桁に作用する荷重は
P = N = 900.35 kN
上記荷重がウェブフィレット先端に作用する局部圧縮応力度について検討する
使用部材 : H400X400X13X21*
P
ウェブプレートの厚さ t = 13.0 mm A A-A
フランジ外縁からウェブ
フィレット先端までの距離 to= 43.0 mm to to
to L to
荷重分布長さ L = 350.0 mm t
P
σc =――――――
t(L+2to) A
APPENDIX - C
Calculation and Design of Foundation
for Temporary Shoring System
TWJO-MST-0160-rev B PAGE 20 / 22
B
H-350x350x12x19
H-400x400x13x21
CONCRETE BASE
B
Calculation and Design of Foundation
1.Design condition
2.Design of fundation
Fundation size
C= 76.82 kN/m2
q0= 153.63 kN/m2
frc= 0.5
Nc= 5.1
Ic= 1.0
αb= 1.100
γe2= 16 kN/m3
Df= 0.5 m
= ×CBR
Required CBR vallue is 9.2 %
<Reference>
(1) 関東ロームの土工:高速道路協会編より q_u (kgf/ cm ^2)=1/4~1/12 CBR
(2) 泥土リサイクル協会HPより CBR=0.045×q_u(CBR≧10)
q_u (kN/m^2)=22.2×CBR
q_u (kgf / cm ^2)=1/4.5×CBR
5.Elastic settlement
k= 22013.0 kN/m3
δ= 7.0 mm
6.Bending moment
w= 446.935 kN/m
M= kN・m
2
= 143.0 kN・m
L= 0.800 m
S= wL kN
Frame model
= 357.5 kN
b= 2m
h= 0.5 m
D13@100
Reference:
日本道路協会:道路土工 擁壁工指針(平成24年度版)
日本道路協会:道路橋示方書・同解説 コンクリート橋編(平成24年度版)
1.Condition
Width B(mm) 2000
Rebar diameter D 13
The number of reinforcing rods(Nos) 20
Height H(mm) 500
Equivalent height d(mm) 450
Strength of concrete(N/m㎡) 24
Allowable stress of reinforced(N/m㎡) 160
Allowable stress increase 1.00 なし
Revision of allowable shear stress degree(by d) 1.00 なし
〃 (by Tensile reinforcement ratio) 1.00 なし
σca (N/m㎡) 8.0
τoa (N/m㎡) 1.70
σsa (N/m㎡) 160
Section force
Bending moment M(kN・m) 143.00
Shear force S(kN) 357.50
APPENDIX - D
Traffic Management
During Temporary Shoring System Work
TWJO-MST-0160-rev B PAGE 21 / 22
PARAPET ATAS
k
anda
POS SATPAM
n Cil
TANAH KOSONG
ama
FORD JAKARTA SELATAN
Jl. T
JAMSOSTEK
TOKYU-WIKA JOINT OPERATION Method Statement
Jakarta Mass Rapid Transit Projects CP101&102 Temporary Shoring System for Fatmawati Station
APPENDIX - E
Safety Improvement
- Risk Analysis Installation of Temporary System
- Detail Installation of Life line at Fatmawati Station
TWJO-MST-0160-rev B PAGE 22 / 22
RISK ANALYSIS FOR SHORING INSTALLATION WORK
Identified Risk Item Existing Control Measures (ECMs) Initial Risk Analysis Risk Control Measures (RCMs) Residual Risk Analysis Close out
Possibility of Risk rating
Risk ID Possibility of Consequence of
Concequences of Risk Rating Implementation Treatment Timeframe of work risk with with Comment/
Risk Item Concequences & additional comments/notes Available ECMs ECM Owner Risk with Treatment strategy Possible treatments (additional risk control measures RCMs) risk with
risk with ECMs with ECMs Approval Performer implementation additional additional status
ECMs additional RCMs
RCMs RCMs
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (13) (14) (15) (16) (17) (18)
1 Settlement of base soil which may lead to 1 Deflection of shoring is more than allowable deflection 1 Soil investigation shall be carried out to ensure the base soil Construction to avoid the risk 1 California bearing ratio (CBR) will be carried out to evaluate bearing capacity of base Construction
collapse condition for shoring area MAJOR RARE MEDIUM soil YES During Construction MAJOR RARE MEDIUM Open
Manager Managers
Menghindari resiko
Penurunan tanah dasar pondasi shoring Defleksi shoring melebihi defleksi ijin Investigasi tanah akan dilakukan untuk memastikan California bearing ratio (CBR) akan dilakukan untuk mengevaluasi daya dukung
yang dapat menyebabkan shoring runtuh kondisi tanah tanah dasar
2 Shoring collapse and hit workers 2 Compacting for soil shall be conducted layer per layer 2 Soil improvement by injecting cementarious material will be carried out when the
(maximum height 30 cm) to ensure the base soil condition for settlement is more than allowable value
shoring area is stable
Shoring runtuh dan menimpa pekerja Pemadatan tanah akan dilakukan layer per layer (tinggi Perkuatan tanah dengan menijeksikan material semen akan dilakukan ketika
maksimum 30 cm) untuk memastikan kondisi tanah dasar penurunan tanah melebihi nilai yang diijinkan
untuk area shoring stabil
3 Damage of existing structure
2 Unstable condition of shoring during installation 1 Shoring falling off and hit workers and road users 1 Ensure the sequential installation procedure is carried out in to avoid the risk 1 Survey shall be carried out for checking the position and verticality of shoring material Costruction
work which may lead to shoring collapse accordance with the approved method statement by MAJOR RARE MEDIUM during installation work in accordance with construction drawing YES Managers and During Construction MAJOR RARE MEDIUM Open
conducting inspection using checklist Menghindari resiko Safety Manager
Kondisi tidak stabil selama pekerjaan Keruntuhan shoring dapat menimpa pekerja dan Memastikan prosedur urutan pemasangan dilakukan Survey akan dilakukan untuk memeriksa posisi dan vertikalitas material tower
pemasangan yang dapat menyebabkan pengguna jalan sesuai dengan metode kerja yang telah disetujui dengan crane selama pekerjaan pemasangan sesuai dengan gambar konstruksi
keruntuhan shoring melakukan inspesksi menggunakan checklist
2 Workers and road users get fatality injury 2 Ensure the bolted connections are effective in accordance with
the design by conducting inspection for bolt tightening activity
Pekerja terluka parah dan dapat menyebabkan Memastikan sambungan baut efektif sesai dengan
kematian rencana dengan melakukan inspeksi untuk sktivitas
pengencangan baut
Jatuhnya material shoring saat proses Material shoring jatuh ke jalan dan menimpa Membuat rencana pengangkatan material shoring Radius kerja crane akan di barikade dengan barikade plastik/pagar sementara
pengangkatan menggunakan crane pengguna jalan dengan detail termasuk posisi crane, radius kerja, dan untuk menjauhkan pekerja dan pihak ketiga dari area kerja
beban maksimum untuk memastikan kondisi aman
selama pekerjaan pemasangan crane berlangsung
2 Road users and workers get fatality injury 2 Ensure the sequential lifting procedure is carried out in
accordance with the approved method statement by
conducting inspection using checklist
Pengguna jalan dan pekerja terluka parah hingga Memastikan proses pengangkatan material shoring
kematian sudah sesuai dengan metode kerja yang telah disetujui
dengan menggadakan inspeksi menggunakan checklist
Identified Risk Item Existing Control Measures (ECMs) Initial Risk Analysis Risk Control Measures (RCMs) Residual Risk Analysis Close out
Possibility of Risk rating
Risk ID Possibility of Consequence of
Concequences of Risk Rating Implementation Treatment Timeframe of work risk with with Comment/
Risk Item Concequences & additional comments/notes Available ECMs ECM Owner Risk with Treatment strategy Possible treatments (additional risk control measures RCMs) risk with
risk with ECMs with ECMs Approval Performer implementation additional additional status
ECMs additional RCMs
RCMs RCMs
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (13) (14) (15) (16) (17) (18)
6 Ensure related staff and workers understand the proper
method and safety procedure of tower crane installation work
by giving them information by conducting meeting before
starting work
4 Deflection of shoring which may lead to shoring 1 Deflection of shoring is more than allowable deflection 1 Shoring capacity shall be precisely calculated according to the to avoid the risk 1 Ensure the concrete strength for shoring foundation achieve the expected strength by Costruction
collapse due to overload structure load CATASTROPHIC RARE MEDIUM conducting compressive test for concrete YES Managers and During Construction CATASTROPHIC RARE MEDIUM Open
Menghindari resiko Safety Manager
Defleksi shoring yang dapat menyebabkan Defleksi shoring melebihi defleksi ijin Kapasitas shoring akan di rencanakan secara tepat Memastikan kekuatan beton untuk pondasi shoring telah mencapai kekuatan
shoring runtuh akibat kelebihan beban sesuai dengan berat struktur yang diharapkan dengan melakukan tes tekan beton
2 Shoring collapse and hit workers 2 Survey for shoring shall be conducted to check the deflection
and settelment due to load of structure
Shoring runtuh dan menimpa pekerja Survey untuk shoring akan dilakukan untuk memeriksa
defleksi dan penurunan yang terjadi selama pembebanan
5 Shoring hit by vehicles 1 Shoring collapse and hit road users and workers 1 Coordination with related authority shall be carried out to set to avoid the risk 1 Allocation of safety sign board at around shoring installation area to inform road users Costruction
the allowable height clearance for shoring CATASTROPHIC RARE MEDIUM YES Managers and During Construction CATASTROPHIC RARE MEDIUM Open
Menghindari resiko Safety Manager
Sistem shoring tertabrak kendaraan Shoring runtuh dan menimpa pengguna jalan dan Koordinasi dengan pihak berwenang yang terkait untuk Pengalokasian rambu keselamatam disekitar area pemasangan shoring untuk
bermotor pekerja menentukan tinggi ijin shoring akan dilakukan memberikan informasi kepada pengguna jalan
2 Road users and workers get fatality injury 2 Temporary fence shall be installed around column of shoring
for safe keeping
Pengguna jalan dan pekerja terluka parah Pemasangan pagar disamping kolom shoring, untuk
menjaga keselamatan
6 Workers fall down during working 1 Workers get fatality injury 1 Safety team and supervisors will patrol to ensure workers use to avoid the risk 1 Regular inspection for safety equipments such as handrail and work platform of Construction Div.
PPE including safety harness which is hooked to hand MAJOR RARE MEDIUM scaffolding will be carried out to ensure the equipment condition during working and YES Managers & During Construction MAJOR RARE MEDIUM Open
rail/scaffolding Menghindari resiko green tag shall be installed after inspection Safety Manager
Pekerja jatuh selama pekerjaan Pekerja dapat terluka parah hingga menyebabkan Tim safety dan supervisi akan melakukan patroli untuk Inspeksi rutin untuk peralatan keselamatan seperti handrail dan platform untuk
kematian memastikan pekerja menggunakan alat pelindung diri pekerja akan dilakukan untuk memastikan kondisi peralatan selama pekerjaan
termasuk safety harness yang terpasangang ke dan green tag akan dipasang setelah inspeksi
handrail/scaffolding