IW216437 - 4477-BWO Barossa Lifting Report - REV03 (STAAD PRO)

Customer : Page : 1 of 45
Engineering and
Drafting Services By : AF Check:
Subject : 4477-BWO –Barossa Date : 19/06/2022

Project : 4477-BWO –Barossa
Lifting analysis and lug design REV. : 3
IST, A Division of Propak Systems Ltd.
4477-BWO –Barossa
Lifting design and lugs
3 19/06/2022 Inlet duct bolted lifting lug AF

2 16/06/2022 Y-duct lifting, Inlet duct lifting AF
Update loads, Y-duct jacking, shipping, and lifting
1 06/06/2022 AF
Inlet duct lifting
0 22/04/2022 Preliminary AF
Rev Date Revision Description By Check App.
All rights reserved © HyperShell Consultants inc.

Engineering and

1 Summary
1 SUMMARY ................................................................................................................................................................ 2
2 GENERAL ................................................................................................................................................................... 3
3 REFERENCES AND GENERAL INFORMATION .............................................................................................................. 4
3.1 REFERENCE DOCUMENTS ................................................................................................................................................ 4

3.2 CODES AND STANDARDS ................................................................................................................................................. 4
3.3 UNITS ......................................................................................................................................................................... 4
3.4 AXES DEFINITION ........................................................................................................................................................... 5
3.5 MATERIALS .................................................................................................................................................................. 5
3.6 SOFTWARE ................................................................................................................................................................... 5
4 INLET DUCT WEIGHTS ................................................................................................................................................ 6
5 LIFTING ANALYSIS...................................................................................................................................................... 7
5.1 OTSG EXHAUST HOOD ................................................................................................................................................... 7

5.2 WHRU EXHAUST HOOD + OUTLET DAMPER + RECT. ELBOW................................................................................................. 8
5.3 WHRU ELBOW DUCT .................................................................................................................................................... 9
5.4 OTSG/WHRU INLET PLENUM/DUMPBOX DUCT.............................................................................................................. 10
5.5 Y-DUCT ..................................................................................................................................................................... 15
5.5.1. Jacking ........................................................................................................................................................... 15
Staad analysis ................................................................................................................................................................................. 16
Jacking Location ............................................................................................................................................................................. 17
Connection Details ......................................................................................................................................................................... 18
5.5.2. Shipping ......................................................................................................................................................... 21
Staad analysis ................................................................................................................................................................................. 22
Skid location ................................................................................................................................................................................... 23
Skid member size ........................................................................................................................................................................... 24
Connections ................................................................................................................................................................................... 25
5.5.3. Lifting ............................................................................................................................................................. 34
5.6 INLET RECTANGULAR DUCT ............................................................................................................................................ 43

Engineering and

2 General
Based on reference files and meeting with Propak/IST on 13th April 2022, the lifting structure and
connections design was conducted based on this calculation sheet.

Engineering and

3 References and General Information
3.1 Reference Documents
 4477-BWO-N-FD-00001_E - Topside structural basis of design
 OTSG and WHRU report file by BWO
 Lifting Analysis pdf file by IST
 3D model: Integrated M90 M91 STR and Vendor Model_08-June-22
 Lifting STAAD models by Simon Landreville (HS)
 216437-WTREC-RevC2
3.2 Codes and Standards
The codes used for design are as follows:
 CISC-S16-19
 AISC 15TH EDITION
 BTH 2020
3.3 Units
Units are used according to SI system:
Length mm
Elevation mm
Load kN
Stress MPa

Engineering and

3.4 Axes definition
X Longitudinal direction, positive forward

Y Transverse direction, positive toward portside from centreline
Z Vertical direction, positive upwards from baseline
3.5 Materials
W-members DNV-GL-VL D36 Metric beams HEB260

C- & Angles DNV-GL-VL D36 C6 or C8 UPN200 or UPN250
Plates DNV-GL-VL D36 no corrosion allowance required
Welds FEXX = 70 ksi (480 MPa)
3.6 Software
 Staad Pro V8i Version 20.07.11.90 by Bentley Systems Inc. Licensed to HyperShell
Consultants Inc.

Engineering and

4 Inlet duct weights
The weights are extracted from the document 216437-WTREC-RevC2

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5 Lifting analysis
5.1 OTSG exhaust hood
Lug capacity = 9000 kg
Lug
Lug
Lug plate
IPN260 Flange
25 mm THK
to IPN260 flange
Shall be welded
Dhole = 2.5” R = 115
10
200
10
22.5”
220
12”
12”
IPN260
10

Engineering and

5.2 WHRU exhaust hood + Outlet Damper + Rect. Elbow
Lug plate
IPN260 Flange
25 thk.
to IPN260 flange
Shall be welded
Dhole = 2.5” R = 115
10
200
10
3 sides
564
220
300
300
IPN260
10

Engineering and

5.3 WHRU Elbow duct
Lug 1
Lug 2
10
Dhole = 2”
R = 75 Dhole = 2”
R = 100
Lug 1 Lug 2
Lug plate
20 mm THK. Lug plate
casing
15 mm THK
STIFF PL
100
6
100
10 THK
6
6 Stiff. PL
Typ. 3 sides
6 10 THK
UPN200
UPN200
6 Typ. 3 sides
150 8 6

Engineering and

5.4 OTSG Inlet Plenum/DumpBox duct
Lug 1 capacity = 8900 kg
Dhole = 2.5”
R = 100 mm
Lug plate
25 mm THK.
10
TYP
100
TYP
6
50
Added HE200B
Exist HE200B 300 Exist HE200B

6
STIFF PL
10 THK N.S/F.S 3 sides 6

Engineering and

Dhole = 2.5”
R = 112
Lug plate
25 mm THK.
10
3 sides
10
180
HE260B
200
10
HE260B
200

Engineering and

5.5 WHRU Inlet Plenum/DumpBox duct

Engineering and

Lug 1
300
Dhole = 2.5”
R = 100 mm
Lug plate
25 mm THK.
6
10
TYP
100
TYP
6
50
6
Exist UPN200 Added HE200B Exist UPN200
6
Casing
6
STIFF PL
HE160B

Engineering and

Lug 2 of WHRU is the same as Lug 2 of OTSG (Page 11)

Engineering and

5.6 Y-Duct
5.6.1. Jacking
The idea is to support the Y-duct on top of the existing floor at T.O.S. EL +47000 until connecting the
Y-Duct to the Inlet Plenum (OTSG).

Engineering and

Staad analysis
Staad model to check the Y-Duct integrity for the jacking system.
All members and casing plates around jacking point pass the own weight of the Y-Duct.

Engineering and

Jacking Location

Engineering and

Connection Details

Engineering and


Engineering and


Engineering and

5.6.2. Shipping

Engineering and

Staad analysis
Staad model to check the Y-Duct integrity for the shipping system.
All members and casing plates around shipping skid beams support point pass the own weight of the
Y-Duct.

Engineering and

Skid location

Engineering and

Skid member size

Engineering and

Connections
Connection UPN200 to HE200B

Six locations

Engineering and

Connection UPN200 & L75x75x6 to HE200B

Eight locations

Engineering and

Connection UPN200 & 2L75x75x6 to HE200B

Four locations

Engineering and

Connection UPN200 & L75x75x6 to UPN200

Four locations

Engineering and


Engineering and


Engineering and

Chevron Connection

Engineering and

Chevron to HE200B

Engineering and

Chevron to UPN200

Engineering and

5.6.3. Lifting
Lug 1
capacity = 11800 kg
Dhole = 2.5”
R = 100 mm
10
STIFF PL
15 THK N.S/F.S Lug plate
35 mm THK.
TYP
100
TYP
6
50
50
Added HE200B
Exist HE200B 400 Exist UPN200

8
STIFF PL

Engineering and

Lug 2
capacity = 9100 kg

Engineering and

Lug 2

Engineering and

Lug 2
Dhole = 2.5”
R = 85
Lug plate
25 mm THK.
10
3 sides
10
150
HE200B
250
10
HE200B
150

Engineering and

Lug 3
capacity = 9100 kg

Engineering and

Lug 3

Engineering and

Lug 3

Engineering and

Lug 3

Engineering and

Lug 3
Lug plate
Dhole = 2.5” 25 mm THK.
R = 85
10
3 sides
10
100
10
UPN160
250
HE200B
150

Engineering and

5.7 Inlet rectangular duct
As the inlet duct has been split, no need to ship the inlet on its side, but keep it upright.
Uprighting process will not be required, and the shipping and installation position will be same.
Lifting procedure:

Engineering and

Lug plate location:

Engineering and

Lug details
capacity = 1900 kg

IW216437 - 4477-BWO Barossa Lifting Report - REV03 (STAAD PRO)

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IW216437 - 4477-BWO Barossa Lifting Report - REV03 (STAAD PRO)

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Customer : Page : 1 of 45

Subject : 4477-BWO –Barossa Date : 19/06/2022

IST, A Division of Propak Systems Ltd.

Lifting design and lugs

3 19/06/2022 Inlet duct bolted lifting lug AF

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

3 REFERENCES AND GENERAL INFORMATION .............................................................................................................. 4

3.1 REFERENCE DOCUMENTS ................................................................................................................................................ 4

4 INLET DUCT WEIGHTS ................................................................................................................................................ 6

5.1 OTSG EXHAUST HOOD ................................................................................................................................................... 7

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

3 References and General Information

3.1 Reference Documents

 4477-BWO-N-FD-00001_E - Topside structural basis of design

 OTSG and WHRU report file by BWO

 Lifting Analysis pdf file by IST

 3D model: Integrated M90 M91 STR and Vendor Model_08-June-22

 Lifting STAAD models by Simon Landreville (HS)

3.2 Codes and Standards

The codes used for design are as follows:

Units are used according to SI system:

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

3.4 Axes definition

X Longitudinal direction, positive forward

W-members DNV-GL-VL D36 Metric beams HEB260

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

4 Inlet duct weights

The weights are extracted from the document 216437-WTREC-RevC2

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

5.1 OTSG exhaust hood

Lug capacity = 9000 kg

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

5.2 WHRU exhaust hood + Outlet Damper + Rect. Elbow

Lug capacity = 9000 kg

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

5.3 WHRU Elbow duct

Lug capacity = 2000 kg

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

5.4 OTSG Inlet Plenum/DumpBox duct

Lug 1 capacity = 8900 kg

Exist HE200B 300 Exist HE200B

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

Lug 2 capacity = 11800 kg

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

5.5 WHRU Inlet Plenum/DumpBox duct

Lug 1 capacity = 6600 kg

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

All rights reserved © HyperShell Consultants inc.

Subject : 4477-BWO –Barossa Date : 19/06/2022

Lug 2 of WHRU is the same as Lug 2 of OTSG (Page 11)