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Unique Identifier 240-102851176

Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

PROJECT NUMBER:

SCOPE OF WORK: Provision of non- destructive testing and repairs

COMPILED BY: Gift Mamize (Outage OHS)


Phindile Kula (Project Coordinator)

DATE: 14 September 2016

Risk Rating
Hazard Prob Severity
ID # Type of Hazard Risk Identification Existing Controls
Quantification Injury Loss Cost Freq Total Category
- Failure to identify
hazards
- Not complying with
- All employees undergo
health and safety
Safety induction Contractor induction training regarding
1 standards and Eskom 7 3 1 5 10 26 C Medium
training Onboarding the risks identified prior to
requirements
commencement of work
- Property damage
- Injury to personnel
- Environmental damage
- Safety representatives must be
- Not complying with the
duly elected, and then
Visibility act
Health & safety - Appointed one safety rep
2 of - No supervision on safety 7 3 1 5 10 26 C Medium
representative for more than twenty (20)
appointed working procedures
employees not exceeding
Personnel - Injury to personnel
fifty (50)
- A competent person must
be appointed to be in charge
3 Security Theft or Vandalism of overseeing property when - Kriel Eskom Security 7 3 1 5 10 26 C Medium
no work are
scheduled
- -
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

- Licensed person to drive


vehicle
- Driver must keep to traffic
regulations
- Vehicle must be in good
condition and never be
overloaded
Transportation of - Property damage
Motor Vehicle - When transporting heavy
4 material to and from - Injury to person 7 10 8 8 7 40 B High
Incident Rates material, the necessary
site - Road accidents
measures
- Must be taken to make
road users aware of
abnormal load
- Install correct number of fire
extinguishers on-board
vehicle
-Noise levels shall never
exceed 85 db's if so all
-Injury to personnel/ Noise
Occupational employees must be issued
7 Noise induced hearing loss 7 3 1 5 10 26 C Medium
Hygiene Surveys with proper ear protection
-Temporary or permanent
-The use of protection will be
hearing disability
compulsory
• Required PPE must be worn
at all times when performing
Safety Plant Walk
duties
downs, PPE
• If PPE fail to provide function
Personal protective Inspections &
8 -Injury to personnel it should be replaced 7 3 1 5 10 26 C Medium
equipment (PPE) Contractor
• misuse of abuse should be
Compliance
taken seriously
Schedules
• PPE must be issued free of
charge
• All accidents and incidents
-Re-occurrence of
must be reported immediately
accidents
Incidents Rates, • All accidents and incidents
-Personnel fall ill due to
Accident reporting and Investigations & must be investigated by a
9 injuries 7 10 8 8 7 40 B High
investigating Reports competent person to prevent re-
-Incidents deemed not so
occurrence
serious by non-medical
• Shifts lost must be reported to
personnel
the department of labour
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

-Facilities to be available on
site
-All persons to make use of
facilities
-Facilities to be kept clean at all
Facility Inspections times
-Occupational diseases if
and Provision of -If employees of both sexes
10 Hygiene facilities not used 7 10 10 10 10 47 A Very high
Mobile facilities work on site the gender must be
or available
where necessary demarcated
-At all times toilet paper,
towels and soap must be
available in facility
floors and roof of facility must
be of sound structure
-Ensure that there is enough
refuge bins on premises for all
waste generated
-If chemicals are dispose of
Waste Receptacles
-Environmental damage make use of the correct type of
11 Waste and Disposal 5 10 5 9 5 34 B High
-Occupational diseases waste bin
Methods
-Waste area must be
demarcated as such
no naked flames of cigarette
buds near refuse bins
-All employees are
responsible for cleaning and
Housekeeping -Environmental damage
12 Housekeeping maintaining 7 10 8 8 7 40 B High
Inspections -Occupational diseases
of a clean and safe working
environment

-Symbolic signs must be


Plant Walk down
-Injury to personnel displayed at required areas to
13 Symbolic signs and housekeeping
-Unawareness of dangers make employees aware of
Inspections dangers and information
-A competent person in terms of
the act must be appointed to
supervise work activities
-This must be done in writing
-The person must be conversant
Visibility of
-Injury to person with the nature of the work
14 Supervision Supervisory 7 3 1 5 10 26 C Medium
-Property damage -If one supervisor cannot
Personnel
perform duties properly due to
scope, more may be appointed to
assist the supervisor
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

-All electrical tools must be


inspected at regular intervals
-If for any reason the tools
seem unsafe to work with it
should not
15 Electrical tools Inspection Records -Injury to person 7 10 10 10 10 47 A Very high
-competent persons must be
properly trained in the safe
operating of these tools be used

-Good housekeeping at client


company.
-Staff and others risk injuries
Flash Reports, -Warning cones placed areas
such as fractures and bruising
Incident Reports, where pedestrian traffic might
16 Slips, Trips and Falls if they trip over objects, or 7 10 10 10 10 47 A Very high
Investigation be obstructed due to tripping
slip on spillages or on wet
Reports hazards such as power cables or
floors, and fall.
structures supporting machinery.

-No employee to work alone


-Staff may suffer sudden within the dust handling plant
illness / accident while area. All work to be performed
18 Lone Working Shift Registers 7 3 1 5 10 26 C Medium
working alone and unable to under supervision through the
summon help. use of a team leader or
relevant supervisor.
-Staff checks for damaged
plugs, cables and on/off
switches before using the
cleaning machines.
Plant safety walk
-If defect is noted, the machine
downs & Electrical -Staff risks electric shocks
is taken out of use.
19 Electrical Equipment inspection or burns from faulty 7 10 10 10 10 47 A Very high
-Staff trained not to splash
Records/ Inventory electrical equipment.
water near sockets or
electrical appliances.
- treat all cables live until
proven dead by means of
testing
Training, PPE (harness
Risk of falling Falls, injuries 7 10 10 6 5 38 B High
usage)

20 Working at heights

Training, Barricade under area


Heights Injuries to others 7 10 10 6 5 38 B High
Lanyards to tools and
21 Falling objects
equipment
Equipment/tools damage
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

Toe-boards and no openings in


platforms
Correct handling of heavy
objects
Various as per PPE, training, MSDS
Over exposure 7 8 5 5 5 30 C Medium
HCSR availability and adherence

Handling hazardous Health risk Fire Correct storage and handling


22
chemical substances
Pollution Correct waste disposal

Control, checks, register, issue


Electrical contact Electrical shock 6 2 1 5 7 21 C Medium
Training
Injuries
23 Electrical power tools Audits
Bad workmanship

Low productivity

Risk Rating
ID Hazard Prob Severity
Type of Hazard Risk Identification Existing Controls
# Quantification Injury Loss Cost Freq Total Category
Injuries, damage PPE, checks, control, training 7 3 1 5 7 23 C Medium

Reynolds phenomenon Enforce use of PPE

Any disease

24 Use of Hand tools

Control by identification

Replace defective equipment

Injuries/fatalities Damage, time loss Permits. Storage control 7 10 10 10 10 47 A Very high

Costs Injuries Good housekeeping


26 Fire
Training

No fires allowed
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

Site and company legal


Air pollution 7 2 5 6 10 30 C Medium
requirements
Workplace pollution Audits
Environmental
27 Good housekeeping at all
pollution
times at work areas and lay
down areas

Risk Rating
ID Hazard Prob Severity
Type of Hazard Risk Identification Existing Controls
# Quantification Injury Loss Cost Freq Total Category
Lost time Training, first aiders at hand 7 10 10 10 10 47 A Very high

Costs Investigations for indicators

28 Injuries Loss of skilled labour Indicator trends


Pro-active approach by
supervision to avoid injuries
Communication by all
involved in procedure
Injuries & fatalities Injuries Training 7 10 8 8 7 40 B High

LTI Permit system


Vehicle
29
accidents/road safety Fatalities Job Observation

Claims Vehicle maintenance


30 Defective hardware Heights and falls Injuries Risk analysis 7 3 1 5 10 26 C Medium
failure
Fatalities Mitigation strategies
LTI
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

RISK RATING CHART


SEVERITY
RISK RANKING TABLE
1 2 3
BU: Central Grid MINOR MAJOR DEATH OR
EXPOSURE FREQUENCY INCIDENTS R0- INCIDENTS DISABLING
100 R100=1000 R1000-100000
2 3 4
RARE
0 - 50%
PROBABILITY 1 OCCURRENCE
OF SECTION
OR UNLIKELY
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

3 4 5
INFREQUENT
50 - 75%
2 OCCURRENCE
OF SECTION
OR LIKELY

4 5 6
FREQUENT
75 - 100%
3 OCCURRENCE
0F SECTION
OR VERY
LIKELY

KEY: VERY HIGH RISK - 6


HIGH RISK- 5
MEDIUM RISK- 4
LOW RISK- 3
VERY LOW RISK- 2

BASELINE RISK ASSESSMENT GUIDE


Procedure for conducting the BASELINE RISK ASSESSMENT:
1. Identify and list all hazards in the area being assessed using FORM B. (Use prompt list on FORM A to help with identification)
2. Quantify each hazard i.e. 30kg Packages handled, 200liter diesel or 7 people exposed etc.
3. Identify the Risks associated with each hazard i.e. Back injuries, fire, and electrical shock.
4. Consider the existing control measures and then rank the risk from each hazard, using the scoring chart below.
5. Complete and distribute an action list to minimize/remove all risks identified according to risk priority list.
6. If the risk is Medium or High then further control is required if technically possible. For Low risk further control is only required if economically viable.
7. Any Very High risk activity or situation must be rectified immediately.

SEVERITY INDEX= INJURY+ LOSS+ COST RISK INDEX


PROBABILITY
FREQUENCY INDEX ACTION
INDEX INJURY LOSS COST Score CATEGORY PRIORIT
Y
Very High Immediat
10 Inevitable 10 Fatal 10 No production 10 1 Million plus 10 Permanently present 41-50 A Risk e
Permanent total One month production R500 000-R999 Arises every 30 Within a
9 Almost certain 9 disability 9 loss 9 999 9 seconds 31-40 B High Risk month
Unique Identifier 240-102851176
Revision Rev. 0
BASELINE RISK ASSESSMENT
Revision Date November-2016
Generation Kriel Outage Department

Permanent slight R250 000-R499 Arises every 30 Within 3


8 Very likely 8 disability 8 3 weeks production loss 8 999 8 minutes 21-30 C Medium Risk months
>14 days with remaining R50000-R249 Arises every 30 Within 6
7 Probable 7 incapacity 7 2 weeks production loss 7 000 7 minutes 11-20 D Low Risk months
More than >14 days with complete Within a
6 even chance 6 recovery 6 1 week production loss 6 R10000-R49990 6 Arises every hour 1-10 E Very Low Risk year
3-14 days with complete
5 Even chance 5 recovery 5 1 day production loss 5 R5000-R9999 5 Arises every shift
Less than < 3 days with complete
4 even chance 4 recovery 4 50 man-shifts lost 4 R1000-R4999 4 Arises every week
Loss of one or more
3 Improbable 3 shifts 3 15 man-shifts lost 3 R500-R999 3 Arises every month
Highly
2 improbable 2 Medical case 2 3 man-shifts lost 2 R100-R499 2 Arises every year
1 Impossible 1 First aid case 1 1 man shift lost 1 R0-R99 1 Arises every 5 years
HAZARD PROMPTS
Fire: Mechanical: Substances: Workplace: Physical agents: Human factors: Past history:
Sources of ignition Trapping Auto Oils, Chemicals Confined space Noise, Vibration Stress, peer pressure Near miss
Flammable materials start Contaminated water Work at heights Stored energy (weights) Monotony, Complacency Damage
Chemical reaction Entanglement Resins Lighting Compressed air/fluids Lack of training First aid
Impact -(Machine movements Vehicular traffic) Acids Dust, vapours Steam/Heat Claustrophobia Minor
Ejection Release of substances Irritants (fibres) Medical (WCA)
Machine failure Inadequate storage Unstable equipment Disabling
Contact Inadequate/no Sharp/protruding parts Section 24
guards Uneven floor (Reportable)
Electrical: Badly positioned controls Difficult access Biological agents: PPE Induced: Environment:
Arcing Ergonomic design General infections Exhaustion, Dehydration Pollution evident,
Shock and/burns Contaminated water/spray Restricted Hearing/Vision Oil,
Secondary accidents Increased stress Chemicals,
Dust, Noise,
Waste,
Fires.

Project Coordinator: Phindile Kula Contractor Representative:

Designation: Project Coordinator Designation:


Date: 14.09.2016 Date:

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