Document no.

:
Revision numbe : 00
ALBA TRIDI NEW PLASTIC
date : 13/5/23
RECYCLE FACTORY
KENDAL INDUSTRIAL AREA, CENTRAL JAVA Page Number : 1 from 6

METHOD STATEMENT

PILING WORK

Reference sheets

Document number Information

Review History

00 9/5/2023 NN DDA

Revision Date Prepared by Information Checked by Approved by Project

Accepted

Total number from page

STATUS DEFINITION
(including statement)
6
For Construction

PT. TENO TRACT INDONESIA

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 1 of 6
 LIST OF CONTENTS

1 TABLE OF CONTENTS .................................................................................2

2 INTRODUCTION - SCOPE JOB .....................................................................3
3 TASK & RESPONSIBILITY FROM PERSON ENGAGED .......................................3
4 TECHNICAL ASPECT ( WORK METHOD ) ........................................................4
5 MONITORING. .............................................................................................6
6 TOOL AND EQUIPMENT ..............................................................................7

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 2 of 6
 I. INTRODUCTION

This working methods developed for that Piling and enebling work of Alba Tridi New Plastic
Factory which located in the Kendal Industrial Area, Central Java.
Erecting and enebling must become have brought go out inside _ systematic manners and
according to to that condition in the that contract and in the in accordance with security
standard and meet that needed quality.
And follow that work order and application time that own ance agreed.

Scope from work Mounting:

1. Mark And survey
2. Mounting using HSPD machine.

II. DUTIES AND RESPONSIBILITIES

construction manager
In the order to ensure effective development and application from that safe system from work,
That construction manager must nominate a supervisor, who has overall control over the
work. Construction manager is needed to ensure in accordance Work condition location wide,
logistics and other facility for all cooperative

surveyor
 Stage And development from location survey
 Develop reference point and level
 Monitoring That Work progress and report to construction manager

site manager:
 Prepare Work method That is used as reference in the that field in the that form from
equipment and material
 Inspect that stages from Work in the That field
 Prepare shop picture
 Work with supervisor related to monitoring and procurement material
 Technical coordination with subcontractor

Construction supervisor
 Supervisor must ensure That That installation plan including:
 Recognize That type from Work to become finished
 Recognize work related danger
 Bring go out stake evaluation
 Recognize control measurement
 Develop method That will become used with That engineer
 Convey plan to each person involved
 Overview That plan before start application And tell field data or change That own appear
 Direct worker to find go out Work And risk
 Report If there is deviation And obstacle That happen in the That field during application
 Provide Work application solution If there is deviation And obstacle That happen
 Coordination with supervisor For problem in the That field
 Do meeting tool box before bring go out Work
 Ensure That application from Work in the in accordance with That Application method by
control That application process
 Coordination That Work Inspection Request (WIR)
 Bring go out inspection from Work results in the in accordance with That stages the in
the That ITP And ensure That Work results is made and saved well.
 Make report from deviation That happen And follow to the top

Safety supervisor/officer
 HSE And That team engineer will help And ensure Work following That work security And
health rule And regulation.
 Provide security induction to all worker

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 3 of 6
  Control And hold pre-start meeting / tool box meeting routinely led by supervisor
 Create And monitoring Healthy And safe Work environment
 Ensure That all equipment is in accordance And safe to use
 Ensure all worker obey with security condition For Work
.

III. METHOD OF WORK STILLING

The erection of pile foundations using the Silent Jack Piling System will ensure that the work is free
from noise, vibration and pollution. The advantage of driving using the Silent Jack Piling System
can also provide an overview of the carrying capacity of the driven pile because at the time of
driving at any time during driving the pressing force applied by the machine to the pile can be
recorded.

The selection of the machine for piling with the Silent Jack Piling System must pay attention to the
design load that the pile will carry, so that the machine capacity and total counterweight can be
effective and efficient for the project.
Piling with a silent pile system begins with the preparation of the entrance to the site and
preparation of the piling area by the task giver or owner. The piling area is flat sand fill, dense and
capable of receiving the load of the injection equipment used at that location.

After the land is ready to be driven, the erection process is carried out, the stages are as follows:

1. Setting out the stakes using a Total Station (Topcon) (marking the stakes using a large nail with
a string at the end of the nail head)

Figs 1 and 2. Setting Out the Stake Point

2. The injection machine is then placed in a position more or less the center pile clamp is
perpendicular to the pile position.

3. Next, lift the lower part of the pile into the pile clamp using a service crane. After the pile is
installed on the injection machine clamp, the pile starts to be pressed and goes into the ground
to the design depth or design load (whichever is reached first). Placement of slings on piles is
1/3 L Pile.

Figs 3 and 4. Lower Section Piling Process

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 4 of 6
 4. If it is a single pile, where the top surface of the lower pile and the ruyung meet, a wooden
hood is given first as a protector before Jack-In is carried out on the ruyung (to reduce the
peeling of the concrete cover due to pressure).

5. Ruyung or dolly is inserted into the pile clamp after the lower pile (for single pile) is jack-in up
to the maximum limit of the pile clamp. Ruyung is inserted into the pile clamp to suppress the
lower pile to the design depth with the hope that the minimum ultimate bearing capacity
according to the plan can be fulfilled

Figs 5 and 6. Ruyung Pile

6. From the manometer in the engine cabin, the ultimate bearing capacity is obtained which is
read in MPa units (readings are made every one meter of pole length) then converted using
the table into tons. If the depth has not reached the design depth but the ultimate bearing
capacity has been reached, then the jack-in work is not continued.

7. For pile work with joints (lower + upper). After the lower pile is jack-in, up to the maximum
limit of the clamp pile, the upper pile is inserted into the clamp pile at a position of
approximately 0.5m-1m from the ground surface.

8. The upper pile is reset manually with strings (rope + weights) from both sides before
welding.

9. Then do the welding at the junction of the lower end plate with the upper pile. After welding
is complete, the upper pile is jacked up to the maximum limit of the clamp pile and then
proceed with inserting the ruyung into the clamp pile. Previously, between the top head of the
upper pile and the ruyung, a wooden hood was given as a protector.

10. Ruyung is jacked in to the depth of the plan in the hope that the ultimate carrying capacity
can be fulfilled. If the pile depth has not reached the design depth but the ultimate bearing
capacity has been reached, then the jack-in work is not continued. Likewise, if the design
depth has been reached but the ultimate bearing capacity is not met, then the jack-in work
will be stopped.

11. The whole process has been completed, the injection machine and service crane then move
to another piling point.

The process of Joint Welding or welding of pile joints is carried out if the pile consists of two or
more parts. The specifications for the tools and materials used during the joint welding process
are:
1. A tool that can be used with an AC power source, a voltage capacity of 220 volts or 380 volts
and a current strength of 300 amperes.
2. Using RD 460 class welding wire with a diameter of 5 mm.
3. The connecting plate must be free of rust and clean of dirt or soil.
4. The segments on the connecting plate must be aligned with the pile axis.

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 5 of 6
 Implementation of the welding process:
1. Prepare the equipment to be used, such as: welding machine, steel wire, welding goggles,
cables, sharp hammer, and gloves.
2. Each section of the pole has a connecting plate. At the time of welding the pole in the upper
segment is still held by the crane.
3. The welding process is carried out on the part of the plate connecting the two poles to be
joined. Welders must wear the specified welding safety equipment
4. After being welded once, the crust of the weld is cleaned using a sharp hammer. Then further
welding is carried out and the crust is cleaned again.
5. Then the results of the connection are painted with anti-rust paint (Cat Meni) or as indicated.

IV. MONITORING
A. Quality Guarantee
1. Ensure the method statement own once approved and every work finished as per
method revelation, contract, And seller document.
2. method statement must become is known by every person involved in this Work
3. Hand the Inspection Test Plan (ITP) And ensure internal checklist own once fulfilled
before Work done .
4. Operate identification on every material, equipment, procedure, resource and
management to ensure every work finished well.

B. Quality Control
1. Work permission should become approved work method, area, material, And
equipment
2. Operate ITP control and ensure he can become finished
3. Operate ITP renew to repair Work quality
4. Prepare plan, procedure, and document related to that work
5. Every stepped should follow That method statement including finish.
6. Operate quality control on every Work as per ITP and ensure quality notes well
saved

V. TOOLS AND HEAVY EQUIPMENT

Tools and equipment the used in the work is:


 Total station
 Meter
 Crane Service
 HSPD machine
 Welding Travo
 Generator
 Sackles
 Wire Slings

Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23

Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 6 of 6
Project : ALBA TRIDI NEW PLASTIC FACTORY Date : 26/05/23
Doc. Title : Methods Statement Piling Work (hspd) Rev. number : 00
Doc No : page : 7 of 6